Device for producing dental ceramic

Abstract

A device for producing dental ceramic, with a CAD/CAM device for preparing a compression molding cavity for producing the dental ceramic, wherein a CAD device thereof, on the basis of scan data, determines the shape of the dental ceramic to be produced, and wherein a CAM device thereof produces a positive model, on the basis of which the mold cavity is produced via a sacrificial mold (muffle). The CAM device also determines the distribution and the transfer between different ceramic types, i.e. types of ceramics that differ at least in respect of one parameter in terms of material, appearance, strength or the like, wherein the CAM device for adjusting the distribution and the transfer determines the position and the dimensions of a feed channel between a muffle rod and the compression molding cavity for producing the dental ceramic according to at least one of these parameters.

Claims

1. A production device for producing dental ceramic comprising a CAD/CAM device configured to provide a compression molding cavity for producing the dental ceramic, wherein the CAD section of the CAD/CAM device determines a shape of the dental ceramic to be produced, and wherein the CAM section of the CAD/CAM device produces a positive model for producing a mold cavity, wherein the CAM section of the CAD/CAM device determines the distribution and the transition between different types of ceramic materials that differ at least in respect of one parameter, wherein the CAM section of the CAD/CAM device determines the position and the dimensions of a feed channel (22, 32) between a muffle rod (12) and the compression molding cavity (34) for producing the dental ceramic based the at least one parameter of the ceramic materials.

2. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the feed channel (22, 32) in the form of a thin wall or plate-like section having a length of at least 3 mm can be produced, said feed channel extending from a muffle rod (12), transversely to the compression molding cavity (34) for the dental ceramic, wherein the muffle rod can be used as a press channel in a pressing process.

3. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the tilt angle and/or the height level between the compression molding cavity (34) for the dental ceramic and the feed channel (22, 32) can be determined, both in the vertical and in the horizontal direction.

4. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device both the compression molding cavity (34) and the feed channel (22, 32) can be produced, integrally and by additive manufacturing, from wax or from a plastic material by means of rapid prototyping.

5. The production device as claimed in claim 1, wherein by the production device (10) vertical position of the feed channel (22, 34) with respect to the compression molding cavity can be determined (34) and can vary to influence the color and brightness of the dental ceramic.

6. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the orientation of the compression molding cavity (34) can be selected such that the incisal/occlusal side of the dental ceramic of the compression molding cavity (34) is directed towards the muffle base and the basal side towards the end of the muffle rod (12).

7. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device a virtual space can be defined within which the compression molding cavity (34) and the feed channel (22, 32) must extend within the muffle and wherein the virtual ring space is marked visually within the muffle, optionally in case of possible user intervention, with regard to the position of the compression molding cavity (34) for the dental ceramic.

8. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the longitudinal axes of the compression molding cavity (34) for the production of the dental ceramic and of the plate-shaped feed channel (22, 32) can be aligned parallel to one another.

9. The production device as claimed in claim 1, wherein the vestibular (labial or buccal) sides of the feed channel (22, 32) and the compression molding cavity (34) are aligned substantially flush with one another, and wherein the horizontal axis of the feed channel (22, 32) passes through the compression molding cavity (34) and the horizontal axis but is deflected with respect to a longitudinal axis in the vestibular direction.

10. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the connection point between the feed channel (22, 32) and the compression molding cavity (34) can be selected for the production of the dental ceramic at a proximal peripheral region of the compression molding cavity (34).

11. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device the thickness of the feed channel (22, 32) depending on the volume of the compression molding cavity (34) determined by calculation can be determined, and in case of volumes below a predetermined threshold value pressure-reduction spaces can be formed at the feed channels (22, 32) and/or at the press channel corresponding to the muffle rod (12), said pressure-reduction spaces relaxing the ceramic which advances and is under isostatic pressure during the pressing process.

12. The production device as claimed in claim 1, wherein the compression molding cavity (34) comprises a rod for the formation of a stump for the dental ceramic, and wherein the longitudinal axis of the feed channel (22, 32) is oriented with respect to the compression molding cavity (34) such that it intersects the compression molding cavity (34) outside of the rod and/or that the longitudinal axis of the feed channel is configured asymmetrically with regard to an axis of the rod.

13. The production device as claimed in claim 1, wherein the height of a feed channel (22, 32) corresponds to the a height of a molded part which is accommodated in a muffle for the formation of a multi-colored dental ceramic, or is at most 20% smaller than a height of the a blank.

14. The production device as claimed in claim 1, wherein a muffle rod (12) is provided for accommodating plate-shaped feed channels (22, 32), which comprises at least two slots for the accommodation thereof, a vertical extension of which forms a stop for a vertical orientation of the feed channels (22, 32).

15. The production device as claimed in claim 14, wherein a muffle rod (12) for accommodating and mounting the feed channels (22, 32) for the compression molding cavities (34) for the production of the dental restoration is provided, and wherein the feed channels (22, 32) are connected with each other by means of a shared hood which is intended for the accommodation at the muffle rod (12).

16. The production device as claimed in claim 1, wherein by the CAM section of the CAD/CAM device differences in viscosity between the ceramic materials can be balanced by means of pressure-reduction spaces and/or flow obstructions at least partially, said pressure-reduction spaces and/or flow obstructions being arranged at the press channel, at one of the feed channels (22, 32) or at both or all of them.

17. The production device as claimed in claim 1, wherein the CAM section of the CAD/CAM device comprises a feed channel library by means of which, optionally by user intervention, the distribution and the transition between the different ceramic materials in the dental ceramic can be determined based on predetermined distribution patterns or transition patterns.

18. The production device as claimed in claim 1, wherein a circumferential bead (71) is attached to the feed channel (32), said bead ending flush with the muffle rod (12), after the feed channel (32) has been inserted into a provided groove (30) at the muffle rod (12).

19. The production device as claimed in claim 1, wherein the feed channel (22) is made of a polymeric material and comprises a predetermined breaking point (72) at a transition point from an attachment groove (24) to a free feed channel (22).

20. The production device as claimed in claim 1, wherein the mold cavity is provided using a muffle.

21. The production device as claimed in claim 1, wherein the at least one parameter of the different types of ceramic materials comprise composition, appearance, and/or strength.

22. The production device as claimed in claim 4, wherein the plastic material comprises polyacrylics.

23. The production device as claimed in claim 14, wherein the muffle rod (12) comprises at least four slots for accommodating plate-shaped feed channels.

24. The production device as claimed in claim 14, wherein the polymeric material comprises polyacrylics.

Description

(1) Further advantages; details and features may be taken from the following description of several exemplary embodiments of the invention in conjunction with the drawings, in which:

(2) FIG. 1 shows a schematic view of a parts of a CAD/CAM device for producing dental ceramic, which illustrates a CAM section, a CAD section, a muffle rod (12), two feed channels and two mold cavities for the production of dental ceramics, in the top view towards the muffle rod (12);

(3) FIG. 2 shows a side view of the embodiment of FIG. 1;

(4) FIG. 3 shows a modified embodiment, in the view of FIG. 2;

(5) FIG. 4a-4e show cross-sectional views of feed channels for the inventive device for producing dental ceramic;

(6) FIG. 5 shows a side view of a further mold produced by rapid prototyping for a press channel, a feed channel and a compression molding cavity;

(7) FIG. 6 shows a plan view of a feed channel made of wax with a circumferential bead as an accumulation aid; and

(8) FIG. 7 shows a plan view of a feed channel made of polymeric material with a predetermined breaking point.

(9) The device for producing dental ceramic 10 illustrated in FIG. 1 in a very small part usesas illustrated abovea CAD/CAM device 11 with CAD section 13 and CAM section 15 to provide a positive model to be embedded. Said positive model is illustrated in FIG. 1. A muffle rod 12 extends from a muffle base which is below the drawing plane and ends at an end face 14. At the same time the muffle base forms the bottom side of a muffle whose muffle edge 16 is also illustrated schematically in FIG. 1.

(10) In the embodiment of FIG. 1 feed channels and compression molding cavities are produced as positive models by CAD/CAM, namely with a rapid prototyping method suitable for this purpose. Among them is a positive model 20 of a molar whose cervical side is arranged adjacent to the end face 18, approximately at the same level. The positive model 20 forms the corresponding compression molding cavity for the dental ceramic after the muffle has cured and the rapid prototyping material consisting of a polyacrylic material has been burnt out.

(11) It is produced integrally with the associated feed channel 22 which is configured in a particular manner. It is accommodated in a groove 24 of the muffle rod 12 and is produced by the rapid prototyping shaping step in a height level which is more apparent from FIG. 2 and which corresponds to the desired distribution of the ceramic types. For this purpose, a ceramic blank is used in the later pressing process which consists of several ceramic types with a corresponding transition, for instance of two different ceramic materials or ceramics with different colors. By way of example, the varied distribution of colors is addressed here.

(12) The height level apparent from FIG. 2 which is preset by the CAM device after user selection has an influence on the distribution of colors, in particular on the final values. Moreover, by correspondingly configuring the feed channel 22 the transition can be influenced, and it is referred to FIG. 4a to FIG. 4e in this context, by way of example. Besides the groove 24, the muffle rod 12 comprises three further grooves 26 to 30. They are intended for the accommodation of further feed channels, wherein in the exemplary case the groove 30 is provided with the feed channel 32. A positive model 34 is integrally connected with the feed channel 32 to form a mold cavity for an anterior tooth. Typically, anterior teeth are aesthetically more important in terms of the exact color structure, both when it comes to translucency and to the adaptation to the neighboring teeth.

(13) The feed channel 32 comprises pressure-reduction spaces or load-relief projections 35 and 36 which serve to equalize the flow. They can also be selected to be larger by the CAM device in order to adjust the volume of the positive model 34 with the feed channel 32 to the volume of the positive model 20 with the feed channel 22 and to ensure a simultaneous completion in this way. The CAM section of the CAD/CAM device, depending on the volume of the compression molding cavity 34, determines the thickness of the feed channel and when the volume of the compression molding cavity 34 is below a predetermined threshold value, pressure-reduction spaces 35 and 36 are included in the feed channel, which relax the ceramic during the pressing process which advances and is under isostatic pressure during the pressing process.

(14) It is preferred that the flow front of the softened dental ceramic simultaneously fills the compression molding cavities.

(15) It is apparent from FIG. 2 that the occlusal or incisal sides of the teeth extend downwards, which means that, in the exemplary case, the lighter ceramic types of the blank also need to be directed downwards.

(16) By vertically shifting by means of rapid prototyping the colorfulness or brightness of the dental restorations can be influenced; in the exemplary case it is provided that the feed channels 22 and 32 are seated via stops 40 at a vertically preset position at the muffle rod 12 in the grooves 24 or 30, while in a modified embodiment it is provided to vary also the relative position between the feed channel 22 and 32 and the muffle rod 12.

(17) It is apparent that the distance between the compression molding cavity 34 and the muffle edge 16 is predetermined; preferably, this distance amounts to at least 10 mm, even if a smaller distance is illustrated here for graphical reasons.

(18) Nowadays, modern press furnaces for pressing dental ceramic parts typically comprise a so-called floor heating. This heating heats the region below the muffle and adds to a ring heating which surrounds the muffle in the shape of a ring and which primarily serves to heat the interior of the furnace.

(19) However, in many cases press furnaces are used which get along without a floor heating. In this case, the ring heating is the only heating. As a result, the muffle is heated from the outside to the inside. Because of this cone-shaped isothermal passages arise, just like passage 44 which is illustrated in FIG. 3 by way of example.

(20) Due to the flexibility of rapid prototyping, for a furnace of this kind an optimization in the configuration of the feed channel 32 can be performed such that both the positive model 34 and the feed channel 32 extend in an isothermal passage 44. As in this solution the flow path in the lower area 46 of the feed channel 32 is longer than in the upper area 48, compensation by means of a corresponding shape of the feed channel takes place in an inventively particularly preferable manner, for instance the shape according to FIG. 4a. The flow resistance will then be lower in the area 46 than in the area 48 such that the extension of the flow path is compensated for in this respect.

(21) In the exemplary embodiment illustrated in FIG. 3 in the upper area, that is to say adjacent to the end face 14, an overflow space 50 is additionally configured in the groove 24, said overflow space also compensating for the tendency of the softening dental ceramic material to pass through the area 48 rapidly.

(22) The feed channels 22 and 32 are typically in the shape of a thin wall or small plate-like section having a length of at least 3 mm. The feed channels 22 and 32 extend transversely to the compression molding cavity for the dental ceramic. Different feed channel shapes are apparent in the cross section from FIGS. 4a to 4e. For instance, the feed channel 32 according to FIG. 4a can be narrower in area 48 and broader in area 46. According to FIG. 4a the feed channel 32 comprises rounded edges on all sides such that the flow resistances are comparatively low thereat The CAM device includes a feed channel library by means of which, optionally by user intervention, the distribution and the transition between the different ceramic types in the dental ceramic can be determined based on predetermined distribution patterns or transition patterns.

(23) According to FIG. 4b a rectangular cross-sectional flow area of the flow channel 32 is selected. Here, the main braking effects occur along the edges 52, 54, 56 and 58, but also along the upper side 60 and along the bottom side 62. With this shape the flow front is centrally bulged and lags behind considerably in the edges 52 to 58. As a consequence, in an embodiment of this type the central area is filled with dental ceramic material initially such that color spreading occurs in this respect.

(24) In the cross-sectional profile of the feed channel according to FIG. 4c the edge effects are smaller by way of contrast such that less color spreading occurs.

(25) In the wedge-shaped cross-sectional flow area according to FIG. 4d the darker upper area 48 is emphasized and accordingly there is a color shift towards this area, as the flow resistance in area 46 is considerably higher.

(26) The constricted shape according to FIG. 4e compensates for the color spreading described in conjunction with FIG. 4b as the flow resistance in the central area 66 is kept larger consciously thereat.

(27) These shapes can be produced in any desired manner by rapid prototyping integrally with the positive model 32.

(28) According to FIG. 5 it is provided to produce feed channels, of which one feed channel 32 is illustrated, and positive models, of which one positive model 34 is illustrated, integrally. For this purpose, a feed channel base 68 is provided which extends cap-shaped across the muffle rod 12. In this exemplary embodiment the muffle rod 12 can be detached particularly easily from the cured muffle.

(29) In this exemplary embodiment the feed channel 32 additionally comprises a constriction 70 in the incisal area 46 which leads to the color distribution shifting to darker colors.

(30) According to FIG. 6 a feed channel is fabricated in wax. In this connection, it is advantageous if a circumferential bead 71 is attached which ends flush with the muffle rod 12 after the feeder has been inserted into the provided groove 24. In this way, accumulation is facilitated considerably. Possible damage to the feed profile can be prevented effectively.

(31) According to FIG. 7 the feed channel is made of a polymeric material, for instance polyacrylics. In this connection, it is favorable to attach a predetermined breaking point at the transition point between the attachment groove 24 and the free feed channel such that the muffle base with the muffle rod can be detached easily by means of a rotating movement after the investment material has cured.