Use of a feeder insert and method for manufacturing a casting mold having a vertical mold separation
10589346 ยท 2020-03-17
Assignee
- HUETTENES-ALBERTUS CHEMISCHE WERKE GMBH (Duesseldorf, DE)
- Chemex Foundry Solutions GmbH (Delligsen, DE)
Inventors
- Lars Zumbusch (Langenfeld, DE)
- Claus Joachim (Luebeck, DE)
- Guido Brieger (Bochum, DE)
- Michael Biemel (Wuerzburg, DE)
Cpc classification
B22C9/02
PERFORMING OPERATIONS; TRANSPORTING
B22C11/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B22C9/08
PERFORMING OPERATIONS; TRANSPORTING
B22C11/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A use of a feeder insert, having a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert, in the manufacture of a casting mold having a vertical mold separation and a feeder insert which for dense feeding of the mold cavity during the casting procedure is attached to the casting mold, is described, wherein the feeder insert is positioned in a prefabricated mold part of the casting mold such that the opening axis of said feeder insert runs below the volumetric center of gravity of the latter.
Claims
1. A method of manufacturing a casting mold, comprising: providing a feeder insert (24, 24), having a volumetric center of gravity which is offset in relation to the opening axis (62) of the passage opening (60) of said feeder insert (24, 24), in the manufacture of a casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for feeding of the mold cavity (26) during the casting procedure is attached to the casting mold (1), wherein the feeder insert (24, 24) is positioned in a prefabricated mold part (20, 22, 34) of the casting mold (1) such that the opening axis (62) of said feeder insert (24, 24) runs below the volumetric center of gravity of the feeder insert.
2. The method according to claim 1, wherein the feeder insert (24, 24) for positioning in the prefabricated mold part (20, 22, 34) of the casting mold (1) is inserted into a recess (32) in the prefabricated mold part (20, 22, 34) of the casting mold (1).
3. The method according to claim 1, wherein the casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for feeding of the mold cavity (26) during the casting procedure is attached to the casting mold (1) is manufactured in a molding plant (2) having an endless mold parts string (28).
4. The method according to claim 1, wherein the mold part (20, 22, 34) is prefabricated in a mold chamber (6) which is partially delimited by a positive pattern (40) of at least one portion of the feeder insert (24, 24).
5. The method according to claim 1, wherein the feeder insert (24, 24) is inserted manually or in an automated manner by means of an insertion installation (30) into the recess (32).
6. The method according to claim 1, wherein the feeder insert (24, 24) has a first end (50) having a passage opening (60), a second end (52), and one or a plurality of side walls (54) which extend from the first to the second end (50, 52) and which delimit a feeder cavity (58) for receiving liquid metal, and has a wall portion (56) which is disposed at the first end (50) and which forms a lateral wall region of the mold cavity (26) of the casting mold (1).
7. The method according to claim 6, wherein additionally one or a plurality of openings (66) for ventilating the feeder cavity (58) and/or for holding means of an insertion installation (30) engaging therein is/are disposed in the wall portion (56) which has the passage opening (60).
8. The method according to claim 6, wherein the feeder insert (24, 24) in relation to the longitudinal extent thereof in the direction of the opening axis (62) is non-destructively longitudinally compressible by not more than 5%.
9. The method according to claim 6, wherein the feeder insert (24, 24) has a cross section having an external cross-sectional face which proceeding from the second end increases in the direction of the first end.
10. The method according to claim 6, wherein the feeder insert (24, 24) at the second end (52) thereof, which is disposed so as to be opposite the wall portion (56) having the passage opening (60), is configured so as to be open.
11. A method for manufacturing a casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for feeding of the mold cavity (58) during the casting procedure is attached to the casting mold (1), the method comprising the following steps: providing or manufacturing a first mold part (20, 22), having a vertically running first separation face (20, 22), for partially defining the mold cavity (26), providing or manufacturing a second mold part (22, 34), having a second separation face (22, 34) running so as to be complementary to the first separation face (20, 22), for partially defining the mold cavity (26), wherein the first separation face (20, 22) of the first mold part (20, 22) and the second separation face (22, 34) of the second mold part (22, 34) are provided for being joined together, configuring part of the mold cavity (26), providing or manufacturing a feeder insert (24, 24) for positioning in said second mold part (22, 34), wherein the feeder insert (24, 24) has a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert (24, 24), positioning of the feeder insert (24, 24) in one of said mold parts (20, 22, 34), so that the opening axis (62) of the feeder insert (24, 24) runs below the volumetric center of gravity of the feeder insert, and subsequently producing the casting mold (1) having the mold cavity (58), by joining together the first separation face (20, 22) of the first mold part (20, 22) and the second separation face (22, 34) of the second mold part (22, 34), wherein one of said mold parts (20, 22, 34) has a recess (32), and the feeder insert (24, 24) for positioning in said mold part (20, 22, 34) of the casting mold (1) is inserted into this recess (32).
12. The method according to claim 11, wherein the casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which is attached to the casting mold (1) is manufactured in a molding plant (2) having an endless mold parts string (28).
13. The method according to claim 11, wherein the first and/or the second mold part(s) (20, 22, 34) is/are manufactured in a mold chamber (6) of said molding plant (2), which is partially delimited by a positive pattern (40) of at least one portion of the feeder insert (24, 24).
14. The method according to claim 11, wherein the feeder insert (24, 24) is positioned manually or in an automated manner by means of an insertion installation (30) in the first and/or second mold part (20, 22, 34).
15. A feeder insert (24, 24) having a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert (24, 24), for use according to claim 1, wherein the feeder insert (24, 24) has a first end (50) having a passage opening (60), a second end (52), and one or a plurality of side walls (54) which extend(s) from the first to the second end and which delimit(s) a feeder cavity (58) for receiving liquid metal, and has a wall portion (56) which is disposed at the first end (50) and which forms a lateral wall region of the mold cavity (26) of the casting mold (1), wherein additionally one or a plurality of openings (66) for ventilating the feeder cavity (58) and/or for holding means of an insertion installation (30) engaging therein are disposed in the wall portion (56) which has the passage opening (60), and wherein the feeder insert (24, 24) in relation to the longitudinal extent thereof in the direction of the opening axis (62) is non-destructively longitudinally compressible by not more than 5%, wherein the feeder insert (24, 24) at the second end (52) thereof, which is disposed so as to be opposite the wall portion (56) having the passage opening (60), is configured so as to be open.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The invention will be explained in more detail hereunder by means of a potential exemplary embodiment with reference to the appended figures in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE INVENTION
(12) A continuous method for manufacturing casting molds 1 in a schematically illustrated molding plant 2 is shown in
(13)
(14)
(15)
(16)
(17) In
(18) Once the mold part 34 has been brought to bear on the previously manufactured mold part 22, the press piston moves back into the initial position thereof (arrow 39) prior to the commencement of the compression procedure shown in
(19) In order for a cycle of the method according to the invention to be completed, the pivoting plate 16 from the stand-by position thereof, having the horizontal alignment, is pivoted back about the pivot axis 36 into the vertical position thereof (arrow 37) and, for configuring the mold chamber 6, is likewise displaced in the direction (arrow 35) of the pressing plate 14, back to the operating position thereof for the pending compression process. In this way, one cycle of the method according to the invention is completed, and the next cycle for manufacturing a mold part starts, commencing with the method step shown in
(20) A sectional illustration of a feeder insert 24 according to the invention, which is only schematically depicted in
(21)
(22) Preferred aspects of the present invention are stated hereunder, using the reference signs which have been introduced above. The reference signs here are not to be understood as limiting but rather merely as means for facilitating understanding by reading, since the stated aspects do not relate exclusively to the figures discussed above. The aspects stated hereunder comprise features which may be combined with other preferred features which may be derived from the description and/or the claims. 1. Use of a feeder insert (24, 24), having a volumetric center of gravity which is offset in relation to the opening axis (62) of the passage opening (60) of said feeder insert (24, 24), in the manufacture of a casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for dense feeding of the mold cavity (26) during the casting procedure is attached to the casting mold (1), wherein the feeder insert (24, 24) is positioned in a prefabricated mold part (20, 22, 34) of the casting mold (1) such that the opening axis (62) of said feeder insert (24, 24) runs below the volumetric center of gravity of the latter. 2. Use according to aspect 1, wherein the feeder insert (24, 24) for positioning in the prefabricated mold part (20, 22, 34) of the casting mold (1) is inserted into a recess (32) in the prefabricated mold part (20, 22, 34) of the casting mold (1). 3. Use according to one of aspects 1 or 2, wherein the casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for dense feeding of the mold cavity (26) during the casting procedure is attached to the casting mold (1) is manufactured in a molding plant (2) having an endless mold parts string (28). 4. Use according to one of the preceding aspects, wherein the feeder insert (24, 24) is positioned in a prefabricated mold part (20, 22, 34) of the casting mold (1), wherein the mold part (20, 22, 34) is prefabricated in or the molding plant (2), respectively, having an endless mold parts string (28). 5. Use according to one of aspects 1 to 4, wherein the mold part (20, 22, 34) is prefabricated in a mold chamber (6) in that molding material (4) is injected into the mold chamber (6) and the injected molding material (4) is preferably subsequently compressed. 6. Use according to one of aspects 1 to 5, wherein the mold part (20, 22, 34) is prefabricated in a mold chamber (6) which is partially delimited by a positive pattern (40) of at least one portion of the feeder insert (24, 24). 7. Use according to aspect 6, wherein the mold chamber (6) is formed in a molding plant (6) having a pivoting plate (16) and a pressing plate (14), and the positive pattern (40) of said portion of the feeder insert (24, 24) is disposed on the pivoting plate (16) or on the pressing plate (14). 8. Use according to one of the preceding aspects, wherein the feeder insert (24, 24) is inserted into the recess (32) in a form-fitting and/or force-fitting manner. 9. Use according to one of aspects 2 to 4, wherein the feeder insert (24, 24) is inserted manually or in an automated manner by means of an insertion installation (30) into the recess (32). 10. Use according to one of the preceding aspects, wherein the feeder insert (24, 24) has a first end (50) having a passage opening (60), a second end (52), and one or a plurality of side walls (54) which extend from the first to the second end (50, 52) and which delimit a feeder cavity (58) for receiving liquid metal, and has a wall portion (56) which is disposed at the first end (50) and which forms a lateral wall region of the mold cavity (26) of the casting mold (1). 11. Use according to aspect 10, wherein the wall portion (56) at the first end (50) of the feeder insert (24, 24) has an internal wall face (64) which faces the feeder cavity (58) and which delimits a cavity portion which is tapered in the direction of the passage opening (60). 12. Use according to one of aspects 10 and 11, wherein the wall portion (56) which is disposed at the first end (50) of the feeder insert (24, 24) has a planar wall face portion which faces the mold cavity (26) of the casting mold (1). 13. Use according to one of aspects 10 to 12, wherein the one or the plurality of side wall(s) (54) project(s) in a substantially perpendicular manner from the wall portion (56), or that the one or the plurality of side walls (54) is/are aligned so as to be approximately parallel with the opening axis (62) of the passage opening (60). 14. Use according to one of aspects 10 to 13, wherein additionally one or a plurality of openings (66) for ventilating the feeder cavity (58) and/or for holding means of an insertion installation (30) engaging therein is/are disposed in the wall portion (56) which has the passage opening (60). 15. Use according to one of the preceding aspects, wherein the feeder insert (24, 24) in relation to the longitudinal extent thereof in the direction of the opening axis (62) is non-destructively longitudinally compressible by not more than 5%, preferably not more than 2%. 16. Use according to one of aspects 10 to 15, wherein the feeder insert (24, 24) has an external cross section which is disposed so as to be perpendicular to the opening axis (62) and which is preferably selected from the group composed of oval, out-of-round, rectangular and polygonal with rounded edges. 17. Use according to one of aspects 10 to 16, wherein the feeder insert (24, 24) has a cross section having an external cross-sectional face which proceeding from the second end increases in the direction of the first end. 18. Use according to one of aspects 10 to 17, wherein the feeder insert (24, 24) at the second end (52) thereof, which is disposed so as to be opposite the wall portion (56) having the passage opening (60), is configured so as to be open. 19. Use according to one of aspects 10 to 18, wherein the feeder cavity (58) which is preferably delimited by the at least one side wall (54) has an internal cross-sectional face which increases from the first end (50) to the second end (52) of the feeder insert (24, 24). 20. Use according to one of aspects 1 to 19, characterized in that the feeder insert (24, 24) is formed from exothermal molding material or at least in portions comprises exothermal molding material and/or is formed from insulating molding material or at least in portions comprises insulating molding material. 21. Use according to one of aspects 10 to 20, characterized in that the feeder insert (24, 24) on the internal side on the side wall thereof, preferably on a wall region which in the case of use of the feeder insert (24, 24) lies above the opening axis (62), has one or a plurality of molded webs (70) or wall portions which subdivide the feeder cavity (58) in a chamber-like manner. 22. Use according to aspect 21, characterized in that the web (70) or the wall portion preferably extends parallel with the opening axis (62) of the passage opening (60) along a portion of the side wall (54). 23. Method for manufacturing a casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which for dense feeding of the mold cavity (58) during the casting procedure is attached to the casting mold (1), the method comprising the following steps: providing or manufacturing a first mold part (20, 22), having a vertically running first separation face (20, 22), for partially defining the mold cavity (26), providing or manufacturing a second mold part (22, 34), having a second separation face (22, 34) running so as to be complementary to the first separation face (20, 22), for partially defining the mold cavity (26), wherein the first separation face (20, 22) of the first mold part (20, 22) and the second separation face (22, 34) of the second mold part (22, 34) are provided for being joined together, configuring part of the mold cavity (26), providing or manufacturing a feeder insert (24, 24) for positioning in said first mold part (22, 34), wherein the feeder insert (24, 24) has a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert (24, 24), positioning of the feeder insert (24, 24) in one of said mold parts (20, 22, 34), so that the opening axis (62) of the feeder insert (24, 24) runs below the volumetric center of gravity of the latter, and subsequently producing the casting mold (1) having the mold cavity (58), by joining together the first separation face (20, 22) of the first mold part (20, 22) and the second separation face (22, 34) of the second mold part (22, 34). 24. Method according to aspect 23, wherein one of said mold parts (20, 22, 34) has a recess (32), and the feeder insert (24, 24) for positioning in the prefabricated mold part (20, 22, 34) of the casting mold (1) is inserted into this recess (32). 25. Method according to one of aspects 23 and 24, wherein the casting mold (1) having a vertical mold separation and a feeder insert (24, 24) which is attached to the casting mold (1) is manufactured in a molding plant (2) having an endless mold parts string (28). 26. Method according to one of aspects 23 to 25, wherein the feeder insert (24, 24) is positioned in the first and/or in the second mold part (20, 22, 34) of the casting mold (1), wherein said mold parts (20, 22, 34) are prefabricated in a or the molding plant (2), respectively, having an endless mold parts string (28). 27. Method according to one of aspects 23 to 26, wherein the first and/or the second mold part(s) (20, 22, 34) is/are prefabricated in a mold chamber (6) of said molding plant (2), in that molding material (4) is injected into the mold chamber (6) and preferably compressed. 28. Method according to one of aspects 23 to 27, wherein the first and the second mold parts (20, 22, 34) are manufactured in a mold chamber (6) of a molding plant (2) having a pivoting plate (16) and a pressing plate (14), wherein injected molding material (4) is compressed by way of a relative movement between the pivoting plate (16) and the pressing plate (14). 29. Method according to one of aspects 23 to 28, wherein the first and/or the second mold part(s) (20, 22, 34) is/are manufactured in a mold chamber (6) of said molding plant (2), which is partially delimited by a positive pattern (40) of at least one portion of the feeder insert (24, 24). 30. Method according to aspect 29, wherein the mold chamber (6) is formed between a pivoting plate (16) and a pressing plate (14), wherein the positive pattern (40) is disposed on the pivoting plate (16) or on the pressing plate (14). 31. Method according to one of aspects 27 to 30, wherein contour regions of mold cavities of two adjacent casting molds are configured on faces of the first mold part which face away from one another during compressing of the first and/or of the second mold part(s) (20, 22, 34) of the casting mold (1). 32. Method according to one of the preceding aspects, wherein the feeder insert (24, 24) is positioned manually or in an automated manner by means of an insertion installation (30) in the first and/or second mold part (20, 22, 34). 33. Method according to aspect 32, wherein the feeder insert (24, 24) during positioning in the first and/or second mold part (20, 22, 34) is held on a holding part of the insertion installation (30) by means of negative pressure or of a form-fit. 34. Casting mold having a vertical mold separation, comprising a) a first mold part (20, 22), and b) a feeder insert (24, 24) which for dense feeding of the mold cavity (26) during the casting procedure is positioned in the first mold part, manufacturable according to a method according to one of aspects 23 to 33, wherein the feeder insert (24, 24) is positioned in the first mold part (20, 22) of the casting mold (1) such that the opening axis (62) of said feeder insert (24, 24) runs below the volumetric center of gravity of the latter. 35. Casting mold according to aspect 34, wherein one or a plurality of ventilation ducts which communicate with openings (66) for ventilating the feeder insert (24, 24) are disposed in the first mold part (20, 22) and/or a complementary second mold part (22, 34). 36. Casting mold according to one of the preceding aspects, wherein a preferably planar wall portion of the mold cavity (26) is configured by the external wall of the feeder insert (24, 24). 37. Feeder insert (24, 24) having a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert (24, 24), for use according to one of aspects 1 to 22, wherein the feeder insert (24, 24) has a first end (50) having a passage opening (60), a second end (52), and one or a plurality of side walls (54) which extend(s) from the first to the second end and which delimit(s) a feeder cavity (58) for receiving liquid metal, and has a wall portion (56) which is disposed at the first end (50) and which forms a lateral wall region of the mold cavity (26) of the casting mold (1), wherein additionally one or a plurality of openings (66) for ventilating the feeder cavity (58) and/or for holding means of an insertion installation (30) engaging therein are disposed in the wall portion (56) which has the passage opening (60), and wherein the feeder insert (24, 24) in relation to the longitudinal extent thereof in the direction of the opening axis (62) is non-destructively longitudinally compressible by not more than 5%, preferably not more than 2%. 38. Feeder insert according to aspect 37, wherein the feeder insert (24, 24) has an external cross-sectional face which proceeding from the second end (52) increases in the direction of the first end (50). 39. Feeder insert according to one of aspects 37 and 38, wherein the feeder insert (24, 24) at the second end (52) thereof, which is disposed so as to be opposite the wall portion (56) having the passage opening (60), is configured so as to be open.
LIST OF REFERENCE SIGNS
(23) 1 Casting mold 2 Molding plant 4 Molding material 6 Mold chamber 8 Supply installation 10, 12 Wall region 14 Pressing plate 16 Pivoting plate 18 Press piston 20, 22 Mold part 20, 20 Separation face 22, 22 Separation face 24, 24 Feeder insert 26 Mold cavity 28 Mold parts string 29 Compression press piston 30 Insertion installation 32 Recess 33, 33 Movement insertion installation 34 Mold part 34, 34 Separation face 35, 35 Movement pivoting plate 36 Pivot axis 37, 37 Pivoting movement pivoting plate 38 Positive pattern casting 39 Ejecting mold part 39 Returning movement press piston 40 Positive pattern feeder insert 41, 41 Contour region 42 Metal 50 First end 52 Second end 54 Side wall 56 Conversion portion 58 Feeder cavity 60 Passage opening 62 Opening axis 64, 64 Wall face 66 Ventilation opening 68 Opening axis 70 Web