Environmentally Friendly Aircraft
20230024316 · 2023-01-26
Inventors
- Raphael Felipe Gama RIBEIRO (São José dos Campos, BR)
- Luis Gustavo TRAPP (São Paulo, BR)
- Luis Carlos AFFONSO (São José dos Campos, BR)
Cpc classification
B64D2027/005
PERFORMING OPERATIONS; TRANSPORTING
B64D27/14
PERFORMING OPERATIONS; TRANSPORTING
B64D37/30
PERFORMING OPERATIONS; TRANSPORTING
B64D37/04
PERFORMING OPERATIONS; TRANSPORTING
F02C9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D37/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An aircraft stores cryogenic fuel in one or more fuel tanks inside the aircraft fuselage or at other appropriate positions on the aircraft, and stores non-cryogenic fuel in plural standard jet fuel tanks e.g., inside the aircraft wings. A controller controls selective routing of non-cryogenic fuel or cryogenic (e.g., hydrogen) fuel to dual fuel engines. In one operating mode, the dual fuel engines normally use the cryogenic hydrogen fuel as the main fuel, and reserve the non-cryogenic fuel for application to the dual fuel engines only on an exception basis, thereby providing cleaner and more environmentally friendly operation.
Claims
1. An aircraft comprising: dual fuel engines, wherein one of the fuels is a non-cryogenic fuel and the other fuel is a cryogenic fuel; one or more cryogenic fuel tanks inside the aircraft fuselage or at other appropriate positions on the aircraft; plural non-cryogenic fuel tanks inside the aircraft wings; and a controller that controls fuel flow from the fuel tanks to the dual fuel engines, the controller being configured so that the cryogenic fuel is the main fuel that will normally be used by the dual fuel engines, while the non-cryogenic fuel is a reserve or range extending fuel, which the controller provides to the dual fuel engines only on an exception basis.
2. The aircraft of claim 1 wherein the exception basis comprises: reserve fuel, part of regulatory requirements to allow the aircraft to alternate to another airport; reserve fuel in case of failure of a cryogenic fuel system component during flight, or to allow dispatching of the aircraft when the failure is identified on the ground; reserve fuel for the next flight leg, in case the origin airport does not have a cryogenic fuel supply; reserve fuel in case using non-cryogenic fuel in specific environmental or operational conditions increase aircraft safety; contrails minimization, when using cryogenic fuel at certain atmospheric conditions lead to unwanted contrail formation; range extending fuel, increasing the aircraft range when compared to a single cryogenic fuel aircraft; and supplementary fuel in critical flight cases, in order to increase safety during special environmental conditions, emergency flight conditions and/or to minimize the effects of hidden failures.
3. The aircraft of claim 1 wherein the controller employs the cryogenic fuel as the reserve fuel, extending the range of the aircraft when it is certain that successive destinations will not be able to resupply the aircraft with hydrogen, as will occur while the hydrogen infrastructure is being progressively expanded across the globe.
4. The aircraft of claim 1 wherein the controller uses the non-cryogenic and cryogenic fuels independently or in conjunction to provide energy for the engine.
5. The aircraft of claim 1 wherein the aircraft is further configured to use the non-cryogenic fuel as a motive or cooling fluid at all flight phases, even when the cryogenic fuel is the only fuel being consumed.
6. The aircraft of claim 1 wherein the aircraft is further configured to use the cryogenic fuel to cool or keep the non-cryogenic fuel temperatures down in order to reduce fuel vapors flammability inside the non-cryogenic fuel tank.
7. The aircraft of claim 1 wherein the aircraft is configured to use the non-cryogenic fuel to heat the cryogenic fuel before the cryogenic fuel enters the engines.
8. The aircraft of claim 1 wherein the controller is configured to control the fuel mix based on factors including: amount of fuel in all tanks, type of fuels being carried, environmental flight conditions, environmental objectives in each flight phase, component failures, economic conditions, and fuel availability at the destination.
9. The aircraft of claim 1 wherein the aircraft fuel system control is configured to switch fuels for each engine individually during the flight.
10. A method of operating an aircraft comprising: storing cryogenic fuel in one or more cryogenic fuel tanks inside the aircraft fuselage or at other appropriate positions on the aircraft; storing non-cryogenic fuel in plural non-cryogenic fuel tanks inside the aircraft wings; and selectively routing non-cryogenic fuel or cryogenic fuel to dual fuel engines, including the dual fuel engines normally using the cryogenic fuel as the main fuel, and reserving the non-cryogenic fuel for application to the dual fuel engines only on an exception basis.
11. The method of claim 10 wherein the exception basis comprises: reserve fuel, part of regulatory requirements to allow the aircraft to alternate to another airport; reserve fuel in case of failure of a cryogenic fuel system component during flight, or to allow dispatching of the aircraft when the failure is identified on the ground; reserve fuel for the next flight leg, in case the origin airport does not have a cryogenic fuel supply; reserve fuel in case using non-cryogenic fuel in specific environmental or operational conditions increase aircraft safety; contrails minimization, when using cryogenic fuel at certain atmospheric conditions lead to unwanted contrail formation; range extending fuel, increasing the aircraft range when compared to a single cryogenic fuel aircraft; and supplementary fuel in critical flight cases, in order to increase safety during special environmental conditions, emergency flight conditions and/or to minimize the effects of hidden failures.
12. The method of claim 10 further including employing the cryogenic fuel as the reserve fuel, extending the range of the aircraft when it is certain that successive destinations will not be able to resupply the aircraft with hydrogen, as will occur while the hydrogen infrastructure is being progressively expanded across the globe.
13. The method of claim 10 further including using the non-cryogenic and cryogenic fuels independently or in conjunction to provide energy for the engines.
14. The method of claim 10 further including using the non-cryogenic fuel as a motive or cooling fluid at all flight phases, even when the cryogenic fuel is the only fuel being consumed.
15. The method of claim 10 further including using the cryogenic fuel to cool or keep the non-cryogenic fuel temperatures down in order to reduce fuel vapors flammability inside the non-cryogenic fuel tank.
16. The method of claim 10 further including using the non-cryogenic fuel to heat the cryogenic fuel before it enters the engines.
17. The method of claim 10 further including switching fuels for each engine individually
18. The method of claim 10 further including controlling mixing of non-cryogenic fuel and cryogenic fuel based on factors including: amount of fuel in all tanks, type of fuels being carried, environmental flight conditions, environmental objectives in each flight phase, component failures, economic conditions, and fuel availability at the destination.
19. An aircraft comprising: a first fuel tank for storing cryogenic fuel, a second fuel tank for storing non-cryogenic fuel, an engine coupled to a propulsor, and a controller configured to supply the engine with cryogenic fuel from the first fuel tank to consume and burn while controlling non-cryogenic fuel from the second fuel tank to cool engine components and/or provide motive flow to the propulsor while the engine consumes and burns the cryogenic fuel.
20. The aircraft of claim 19 wherein the cryogenic fuel comprises hydrogen and the non-cryogenic fuel comprises fossil fuel or Sustainable Aviation Fuels
21. The aircraft of claim 20 with at least two engines which can be set to each consume the same fuel or different fuels, depending on aircraft systems availability, reliability, failures or health.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION OF NON-LIMITING EMBODIMENTS
[0022] Example Non-Limiting Embodiments Provide the following combinations of features:
[0023] An aircraft that has dual fuel engines, where one of the fuels consumed is a non-cryogenic (liquid at ambient temperature) fuel (Jet Fuel, Jet A, Jet A-1, Jet B, SAF, Avgas, Ethanol, etc.) and another fuel consumed is a cryogenic fuel such as liquid hydrogen or methane. In one embodiment, the cryogenic fuel could be fossil-based or non-fossil based but preferably comprises hydrogen. At temperatures typically encountered on board an aircraft, the cryogenic fuel is in the gaseous state which ordinarily would require large, heavy, high pressure storage vessels capable of withstanding 5000-10,000 psi. Such tanks may be too heavy and bulky for many or most aircraft. Therefore, in one embodiment, the cryogenic fuel is cooled to a liquid state before being loaded onto the aircraft so it can be stored compactly at low pressure.
[0024] For example, storage of hydrogen as a liquid requires cryogenic temperatures because the boiling point of hydrogen at one atmosphere pressure is −252.8° C. Similarly, the boiling point of methane is −161.6° C. But if these fuels can be maintained at such cryogenic temperatures, they can be stored in low pressure, lighter weight vessels when compared to high pressure gaseous hydrogen tanks.
[0025] The cryogenic fuel is stored in one or more tanks inside the aircraft fuselage or at other appropriate positions (e.g. wing pods), and the non-cryogenic fuel is stored in two or more fuel tanks, located in standard positions, usually inside the left and right aircraft wings. See
[0033] In one embodiment, the cryogenic fuel can be employed as the reserve fuel, extending the range of the aircraft when it is certain that successive destinations will not be able to resupply the aircraft with hydrogen, as will occur while the hydrogen infrastructure is being progressively expanded across the globe.
[0034] The non-cryogenic and cryogenic fuels can be used independently or in conjunction to provide energy for the engine.
[0035] The non-cryogenic fuel may be used as a motive fuel (e.g. engine variable inlet guide vanes actuation) or cooling fuel (e.g. engine and/or electric generator and/or electric motor oil cooler) at all flight phases, even when the cryogenic fuel is the only fuel being consumed by the engines. propelling the aircraft.
[0036] The cryogenic fuel can be used to cool or keep the non-cryogenic fuel temperatures down in order to reduce fuel vapors flammability inside the non-cryogenic fuel tank. The non-cryogenic fuel can be used to heat the cryogenic fuel before it enters the engines.
[0037] The control of the fuel mix is performed preferentially by the aircraft, considering, but not limited to: [0038] Amount of fuel in all tanks. [0039] Type of fuels (e.g. SAF or Jet Fuel) being carried. [0040] Environmental flight conditions (aiming to increase safety during rain and hail conditions, or minimize the formation of contrails, etc.). [0041] Environmental objectives in each flight phase. [0042] Component failures (including failure conditions where one engine is fed by the non-cryogenic fuel and the other by the cryogenic fuel). [0043] Economic conditions (such as the relative cost of each fuel or CO2 compensation schemes). [0044] Fuel availability at the destination.
Expected Benefits of Example Embodiments
[0045] 1) A lighter and more economical aircraft is obtained, when compared to an aircraft that is able to operate only with hydrogen: [0046] Smaller and lighter hydrogen tanks: hydrogen fuel is sized for the typical mission, resulting in much smaller and lighter tanks than if they were to be sized for the design long range mission plus reserves. A smaller hydrogen tank may have a better form factor and increase its weight efficiency (gravimetric index). [0047] Smaller and lighter hydrogen tanks present lower volume requirements, decreasing the aircraft required additional structures to support the tanks and associated wetted areas. This translates to decreased Operating Empty Weight and Drag, which results in smaller manufacturing and operating costs and environmental impacts. [0048] Better aircraft weight and balance, since wing tanks are kept in the design and are closer to the aircraft center of gravity than the hydrogen tanks.
[0049] 2) Reduced environmental footprint aircraft: [0050] Aircraft will be able to optimize fuel usage to create less emissions, in terms of CO2, NOx, contrails and water vapor. [0051] System allows earlier hydrogen fueled aircraft adoption while the supply infrastructure is not fully developed, enabling a faster and more widespread utilization of such aircraft. [0052] Flexibility of selecting the most appropriate fuel capable of minimizing aircraft environmental footprint at any atmospheric condition.
[0053] 3) Increased operational flexibility for aircraft: [0054] Operators are provided with a new degree of freedom to optimize their businesses and operating networks, by trading off fuel availability, CO2 reduction, payload, range, and fuel costs at each specific route. [0055] Operation in a much broader network is enabled, when compared to a pure hydrogen aircraft, given its fuel flexibility. [0056] Aircraft ferry range operations (delivery or travel to maintenance centers) is facilitated since the aircraft may be refueled at practically all airports on the globe. [0057] Aircraft second or third operating life in developing countries, where the Hydrogen infrastructure may take much longer to be implemented, is enabled.
[0058] 4) Potential aircraft safety increase [0059] Capability of using a traditional fuel (Jet Fuel or SAF) during critical conditions, such as Go-around, rain & hail, take-off and approach and landing, may decrease operational risks, especially at the early adoption phase. [0060] Redundant fuel sources and storage increases safety. It may allow for a single tank architecture for either SAF/Jet Fuel or hydrogen, or other fuel system architecture simplifications.
[0061] Example Non-Limiting More Detailed Description of an Aircraft
[0062] A schematic layout of an example embodiment aircraft is shown in
[0063] In one embodiment, the core engine (2) is modified or specifically designed to be able to operate with non-cryogenic fuels such as Jet A, Jet A-1, Jet B, SAF, etc. and cryogenic fuels in gaseous or liquid forms (e.g., hydrogen or methane). The consumption of each fuel type may be concurrent or independent, depending on the mixing fuel strategy of each mission.
[0064] Here, we use the term “non-cryogenic fuel” to refer to a fuel that is naturally in the liquid state when stored at typical aircraft environment temperatures and reasonable pressures (e.g., 1 atmosphere); and we use the term “cryogenic fuel” to refer to a fuel that requires storage at extremely low (cryogenic) temperatures in order to maintain it in a liquid state. Cryogenic temperatures are typically considered to be temperatures below −150 degrees centigrade. Hydrogen is an example of a cryogenic fuel because at ambient sea-level pressures such as 1 atmosphere it becomes a liquid only at cryogenic temperatures such as below −250 degrees centigrade. Conventional jet fuel (aviation turbine fuel or ATF) is an example of a non-cryogenic fuel because it is a liquid at typical ambient temperatures and pressures an aircraft encounters during fueling, taxiing and operation. See e.g., DEF STAN 91-91 and ASTM specification D1655. Common jet fuel freezes at around −40 to −53 degrees Centigrade depending on type, and has a boiling point that is about 176 degrees Centigrade, It is thus in the liquid state at all typical ambient temperatures a typical commercial jet aircraft encounters.
[0065] As
[0066] Additionally, the cryogenic fuel lines that feed the engines may be directed through the non-cryogenic fuel tanks in order to keep the non-cryogenic fuel temperature within acceptable flammability limits for its fuel vapors and eliminating or minimizing the need of a tank inertization system, saving aircraft weight and further improving fuel savings and minimizing emissions. Thus, the introduction of cryogenic fuel to the system permits the cryogenic fuel to be used to replace prior non-cryogenic fuel cooling systems that might otherwise be necessary, reducing the costs of safely maintaining non-cryogenic fuel on board the aircraft.
[0067] As
[0068] An Aircraft fuel control system (7) is responsible to operate and optimize fuel source mixing strategies at any flight phase, enabling different mixing strategies objectives, as outlined in the provided mission profiles and in the Protection Focus Section below. The aircraft fuel control system (7) is also responsible to set the fuel source mixing strategy in exceptional conditions, like aircraft or engine component failures (in-flight or to allow dispatch with failed components), adverse weather conditions (e.g., Rain and hail), etc.; or in conditions demanded by the engine (e.g., In-flight starting, in sub-idle conditions, when detecting operability issues, etc.). The fuel mixing strategy may involve both engines consuming the same fuel or even a first engine consuming the non-cryogenic fuel and a second engine consuming the cryogenic fuel. An engine control system (8) is responsible for implementing the aircraft fuel control system-defined fuel mixing strategy in the most suitable manner in terms of engine steady state and transient performance and operability characteristics, as well as accommodating failures. Some functions of the Aircraft Fuel Control System may be embedded in the Engine Control System if bringing benefits in terms of robustness, safety or cost.
[0069] Each of these control systems (7), (8) may be implemented by a combination of hardware and software, for example one or more controllers or systems on chips (SOCs) connected to data buses and executing software instructions shown in
[0070] The proposed environmentally friendly aircraft architecture allows a more fuel efficient aircraft, provides fuel flexibility for the aircraft operator, allowing it to use a fuel(s) that has/have lower environmental impact, letting the operator adopt an environmentally friendly aircraft before the cryogenic refueling infrastructure is fully available at its route network. It also allows the operator to choose between Jet Fuel, SAF or hydrogen based on mission requirements (range, payload), airport fuel availability and fuel costs. Among the possible fuel mixing possibilities, a few are briefly discussed below:
[0071] Typical range mission (
[0072] Additionally to the representation of
TABLE-US-00001 TO Takeoff CLB Climb CR Cruise DES Descent GA Go Around ALT Alternate Route LOIT Loiter APP Approach LDG Landing or Landing Roll
[0073] Extended range mission (
[0074] Pure SAF/Jet Fuel missions (
[0075] Contrails avoidance strategy (
[0076] Design range mission (
[0077] All patents and publications cited above are incorporated herein by reference.
[0078] While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.