Hammer drill adaptors and methods of use
10589410 ยท 2020-03-17
Inventors
Cpc classification
B25D2217/0003
PERFORMING OPERATIONS; TRANSPORTING
B25D17/08
PERFORMING OPERATIONS; TRANSPORTING
B25D17/005
PERFORMING OPERATIONS; TRANSPORTING
B25D2250/141
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hammer drill adapter for driving a drive cleat to join opposed ends of a duct comprising: a first portion generally aligned in a plane; a shaft portion having an elongate axis generally parallel to said plane; the first portion fixed to the shaft portion; an entry surface at a distal end of the first portion; a capture cavity extending through the entry surface; the capture cavity defined proximally by a rear surface and by an opposed lower and upper capture surfaces; the capture cavity also laterally defined by an opposed first capture surface and a second capture surface; the capture cavity sized to house a trailing end portion of a drive cleat; and wherein the shaft portion comprises a connection portion at a proximal end of said shaft portion for fixation within a hammer drill chuck. Also disclosed are methods for use to advance a drive cleat.
Claims
1. A hammer drill adapter for driving a drive cleat to join air ducts comprising: a first portion of said hammer drill adapter aligned in a plane; a shaft portion having an elongate axis parallel to said plane; said shaft portion extending proximally from a proximal end of said first portion; said first portion fixed to said shaft portion; a distally facing entry surface at a distal end of said first portion; a distally facing secondary surface positioned proximal from said entry surface; a rectangular capture cavity extending proximally through said secondary surface into said first portion; said capture cavity defined proximally by a rear surface facing the distal end of said hammer drill adapter; said capture cavity defined by a lower capture surface opposed and facing an upper capture surface; said lower capture surface spaced from said upper capture surface; a tongue portion of said first portion extending distally from said secondary surface to said entry surface; said capture cavity laterally defined by a first capture surface opposed and facing a second capture surface; said first capture surface spaced from said second capture surface; said capture cavity sized to house an entire end portion of a drive cleat therein; said shaft portion comprising a first connection portion at a proximal end of said shaft portion for fixation within a hammer drill chuck; said first connection portion in the form of an elongate indentation; wherein said first connection portion elongate indentation is closed at both ends; said lower capture surface extending distally over said tongue portion; said lower capture surface on said tongue portion having a width extending at least between said first capture surface and said second capture surface.
2. The hammer drill adapter of claim 1 further comprising: a second connection portion on a proximal end of said shaft portion; said second connection portion in the form of an elongate slot; and wherein said second connection portion elongate slot is open at one end.
3. The hammer drill adapter of claim 1 wherein said shaft portion is configured for releasable locking within a hammer drill chuck.
4. The hammer drill adapter of claim 1 wherein said hammer drill adapter is formed in a mold.
5. The hammer drill adaptor of claim 1 wherein said first portion and said shaft portion is a single unified part.
6. The hammer drill adapter of claim 1 wherein said capture cavity is defined by a lower capture surface and a rear surface of said first portion, and by an upper capture surface and opposed first capture surface and second capture surface of a cover portion.
7. The hammer drill adapter of claim 1 further comprising a magnet bore extending at least partially into a surface defining said capture cavity.
8. The hammer drill adapter of claim 7 further comprising a magnet fixed within said magnet bore.
9. The hammer drill adaptor of claim 1 further comprising a drive cleat retension member for releasably securing a drive cleat.
10. The hammer drill adaptor of claim 9 wherein said drive cleat retension member is in the form of a spring extending into said capture cavity.
11. The hammer drill adaptor of claim 10 wherein said spring comprises a contact face for abutting against said drive cleat occupying said capture cavity.
12. The hammer drill adaptor of claim 9 wherein said drive cleat retension member is in the form of a magnet to magnetically secure a drive cleat to said hammer drill adapter.
13. A method of using a hammer drill adaptor to install a drive cleat to join air ducts comprising the steps of: obtaining adjacent air ducts; obtaining a drive cleat operable to join said adjacent air ducts; obtaining a hammer drill having a hammer drill chuck; obtaining a hammer drill adapter having a shaft portion and a first portion wherein said shaft portion extends proximally from a proximal end of said first portion and wherein said first portion has a rectangular shaped capture cavity extending proximally from a secondary surface of said hammer drill adaptor and wherein said capture cavity terminates at a distally facing rear surface, and wherein a tongue portion of said first portion extends distally from one side of the rectangular shaped capture cavity and terminates at a distally facing entry surface; securing a portion of said shaft portion of the hammer drill adapter in the hammer drill chuck; inserting one end of said drive cleat into said capture cavity until a terminal end of the drive cleat abuts said rear surface of said drive cleat at a proximal end of said capture cavity; positioning the hammer drill with drive cleat seated in the capture cavity to a seam of adjacent air ducts; joining the leading end of the drive cleat to the seam of the adjacent air ducts; actuating the hammer drill to exert a plurality of pulses to said rear surface of said hammer drill adapter thereby driving said drive cleat into an installed position wherein said adjacent air ducts are joined together by said drive cleat; and removing said hammer drill and said hammer drill adapter from said drive cleat.
14. The method of using a hammer drill adaptor to install a drive cleat to join air ducts of claim 13 further comprising the step of a user advancing said hammer drill adapter by application of a force along a central axis of said shaft portion.
15. The method of using a hammer drill adaptor to install a drive cleat to join air ducts of claim 13 wherein the step of securing said shaft portion of the hammer drill adaptor in the hammer drill chuck further comprises the step of engaging said hammer drill chuck within a first connection portion comprising an indentation of the shaft surface of said shaft portion whereas said indentation has an enclosed first end and enclosed second end.
16. The method of using a hammer drill adaptor to install a drive cleat to join air ducts of claim 13 wherein the step of securing said shaft portion of the hammer drill adaptor in the hammer drill chuck further comprises the step of engaging said hammer drill chuck within a second connection portion comprising an elongate slot on an outer surface of said shaft portion whereas said elongate slot has an open end and a closed end.
17. A hammer drill adapter for driving a drive cleat to join air ducts comprising: a first portion of said hammer drill adapter aligned in a plane; a shaft portion of said hammer drill adapter having an elongate axis parallel to said plane; said first portion fixed to said shaft portion; said shaft portion extending proximally from a proximal end of said first portion; a distally facing entry surface at a distal end of said first portion; a distally facing secondary surface positioned proximal from said entry surface; a rectangular capture cavity extending proximally through said entry surface into said first portion; said capture cavity defined proximally by a distal facing rear surface; said capture cavity defined by an opposed lower capture surface and an upper capture surface; said lower capture surface spaced from said upper capture surface; said capture cavity laterally defined by an opposed first capture surface and a second capture surface; said first capture surface spaced from said second capture surface; said capture cavity sized to house an entire end portion of a drive cleat therein; said shaft portion comprising a first connection portion at a proximal end comprising an indentation of the shaft surface; said indentation having an enclosed first end and enclosed second end for fixation within a hammer drill chuck; an elongate slot generally parallel to said elongate axis; said elongate slot extending from said entry surface to said rear surface; said elongate slot extending between said upper capture surface of said capture cavity and an upper surface on outside of said first portion.
18. The hammer drill adaptor of claim 17 wherein said first portion and said shaft portion is a single unified part.
19. The hammer drill adapter of claim 17 wherein said hammer drill adapter is formed in a mold.
20. The hammer drill adapter of claim 17 further comprising a magnet bore extending at least partially into a surface defining said capture cavity.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) These and other features and advantages of the present invention will become more readily appreciated when considered in connection with the following detailed description and appended drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
DETAILED DESCRIPTION OF SELECTED EMBODIMENTS OF THE INVENTION
(31) Select embodiments of the invention will now be described with reference to the Figures, wherein like numerals reflect like elements throughout. Various depicted embodiments having like numerals are distinguished using a letter in addition to the numeral. The terminology used in the description presented herein is not intended to be interpreted in any limited or restrictive way, simply because it is being utilized in conjunction with detailed description of certain specific embodiments of the invention. Furthermore, embodiments of the invention may include several novel features, no single one of which is solely responsible for its desirable attributes or which is essential to practicing the invention described herein.
(32) In one embodiment (
(33) The open slot 114 (when present) comprises an opposed first side wall 116 and second side wall 117 spaced apart from each other. The side walls terminate at a rear wall 124 with a rear surface 125 thereon. The rear wall 124, also known as a flange, includes a generally planar rear surface 125 although the rear surface may be non-planar. Rear surface 125 is configured to abut an end portion of a drive cleat during installation thereby transferring impact forces to the drive cleat. An open slot 114 (when present) is generally elongated and extends along a majority of the first portion 102 beginning at an entry surface 107 on an entry wall 110.
(34) First portion 102 aligned generally in a plane B (
(35) In this embodiment, capture cavity 118 is defined by a lower capture surface 115 and opposing upper capture surface 109, and laterally by first capture surface 119 and second capture surface 120, and is enclosed proximally by rear surface 125 on rear wall 124. At a distal end 105, capture cavity 118 is open to provide for insertion of a drive cleat. Capture cavity 118 is dimensioned in size and shape and otherwise configured to house a standard drive cleat as illustrated in
(36) Shaft portion 104 is generally cylindrical in shape and connected to first portion 102 at interface portion 112. Proximal end 134 includes various connection structures configured to seat shaft portion 104 directly in a hammer drill chuck 202 of a hammer drill 200. Shaft portion 104 comprises a rounded shaft surface 130 extending around a majority of shaft portion 104.
(37) A distal end 132 of shaft portion 104 joins first portion 102. In one embodiment, shaft portion 104 is welded directly to first portion 102 at interface 112. In other embodiments, shaft portion 104 is adhered by an adhesive, bolted or otherwise fixed to the first portion 102. In preferred forms, adapter 100 including both first portion 102 and shaft portion 104 may be formed as a one piece configuration by means of a mold or extrusion.
(38) Shaft portion 104 is generally aligned along Axis A (
(39) Similarly, second connection portion 142 is in the form of an elongated slot formed on outer surface 130 of shaft portion 104. The slot of the connection portion 142 includes a closed end 144 and an open end 146. The slot of the connection portion 142 is configured to connect with the chuck of a hammer drill 200.
(40) A bore 148 or small indentation may be provided at a proximal end of shaft portion 104. Bore 148 may also be adapted to connect directly to a hammer drill during use.
(41)
(42) Illustrated in
(43) One or more cover fasteners 154B extend through fastener holes 160B to thread into threaded holes 164B extending through the body of first portion 102B. Fastener holes 160B may be counter sunk 162B. As illustrated in previous embodiments, a first capture surface 119B, a second capture surface 120B, a lower capture surface 115B, an upper capture surface 109B, and a rear surface 125B define capture space 118B for containing a drive cleat 204 therein. A distal end of shaft portion 104B is seated against channel surface 169B in shaft channel 167B. Upper capture surface 109B compresses against lock flat 170B when cover fasteners 154B are advanced. Cover portion 152B comprises a lock boss 166B extending from upper capture surface 109B which seats in lock recess 168B of shaft portion 104B when assembled to fix shaft portion 104B to first portion 102B.
(44)
(45)
(46)
(47) Adaptor 100, including both first portion 102 and shaft portion 104, may be made of any suitable metal having sufficient strength and resiliency to withstand the force from both the hammer drill and the drive cleat. The adaptor 100 may be made from steel, aluminum or any other suitable metal or alloy. Alternatively, adaptor 100 may be a plastic, polymer or rubber material or combination of materials so long as said material has sufficient strength and resiliency to withstand the force from both the hammer drill and the drive cleat.
(48)
(49)
(50) Conversely, an adapter 100 may be rotated 90 degrees with respect to the position as illustrated in
(51) Alternatively, the user may position distal end 105B of the first portion 102B of adapter 100B against a distal end of first end 212 of drive cleat 204 as illustrated in
(52) In a removal step, first end 212 of drive cleat 204 is bent back on itself. First end 212 is then coupled within capture cavity 118B as illustrated in
(53) The present specification provides the distinct advantage in that a user can easily and quickly install a drive cleat using a hammer drill. The user is no longer merely relegated to a standard hammer. Significant time is saved by the user during a typical installation.
(54) It is noted that the terms substantially and about may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
(55) While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter.
(56) The foregoing invention has been described in accordance with the relevant legal standards, thus the description is exemplary rather than limiting in nature. Variations and modifications to the disclosed embodiment may become apparent to those skilled in the art and fall within the scope of the invention.