Solid state circuit breaker and motor driving system
10591547 ยท 2020-03-17
Assignee
Inventors
Cpc classification
H02H3/044
ELECTRICITY
G01R31/3277
PHYSICS
International classification
G01R31/327
PHYSICS
H02H3/04
ELECTRICITY
Abstract
A solid state circuit breaker, including a solid state switch, an inductor connected with the solid state switch in series and a fault detection circuit. The solid state switch has a gate electrode, a source electrode and a drain electrode. The fault detection circuit is used for detecting health status of the solid state switch and identifying fault type of the solid state switch in a condition that a fault occurs on the solid state switch based on one or more of a measured voltage between the source electrode and the drain electrode of the solid state switch, a measured voltage of two terminals of the inductor, a reference voltage and a switching control signal provided to the gate electrode of the solid state switch. A motor driving system having the solid state circuit breaker is further disclosed.
Claims
1. A solid state circuit breaker comprising: a solid state switch having a gate electrode, a source electrode, and a drain electrode; an inductor connected in series with the solid state switch; a gate driving circuit configured to supply a switching control signal to the gate electrode; a voltage measurement device configured to measure a voltage between the source electrode and the drain electrode; and a fault detection circuit configured to detect whether an overheating fault occurs on the solid state switch based on the switching control signal and the measured voltage between the source electrode and the drain electrode, the overheating fault occurring when the switching control signal is a high level and the measured voltage between the source electrode and the drain electrode is greater than a predetermined voltage threshold.
2. The solid state circuit breaker of claim 1, wherein the fault detection circuit comprises a field programmable gate array for outputting a string of codes.
3. The solid state circuit breaker of claim 1, wherein the fault detection circuit detects whether the overheating fault occurs on the solid state switch based further on a curve of a resistance between the source electrode and the drain electrode versus a temperature of the solid state switch.
4. The solid state circuit breaker of claim 1, wherein the fault detection circuit is further configured to detect whether a short circuit occurs on the solid state switch based on the switching control signal and the measured voltage between the source electrode and the drain electrode.
5. The solid state circuit breaker of claim 4, wherein the short circuit occurs on the solid state switch when the switching control signal is a low level and the measured voltage between the source electrode and the drain electrode is zero.
6. The solid state circuit breaker of claim 1, further comprising a second voltage measurement device configured to measure a voltage of two terminal of the inductor; and wherein the fault detection circuit is further configured to detect whether an open circuit occurs on the solid state switch based on the measured voltage of two terminals of the inductor, a reference voltage, and the switching control signal.
7. The solid state circuit breaker of claim 6, wherein: the fault detection circuit comprises a comparator configured to compare the measured voltage of two terminals of the inductor with the reference voltage and output a comparison result; and the fault detection circuit is configured to detect whether the open circuit occurs on the solid state switch based on the comparison result and the switching control signal.
8. The solid state circuit breaker of claim 7, wherein the fault detection circuit comprises: a logic gate circuit; a first RESET/SET (RS) trigger connected with the comparator via the logic gate circuit; and a second RS trigger connected with a gate driving circuit of the switching control signal via the logic gate circuit.
9. The solid state circuit breaker of claim 8, wherein: a reset terminal of the first RS trigger is connected with the logic gate circuit and a set terminal of the first RS trigger is connected with the gate driving circuit of the switching control signal; a reset terminal of the second RS trigger is connected with the logic gate circuit and a set terminal of the second RS trigger is connected with a gate driving circuit of a reverse signal of the switching control signal; and the fault detection circuit is configured to detect whether the open circuit occurs on the solid state switch according to logic levels of an output terminal of the first RS trigger and an output terminal of the second RS trigger.
10. The solid state circuit breaker of claim 9, wherein the logic gate circuit comprises: a first NOT gate having an input terminal connected with the gate driving circuit of the switching control signal; a first NAND gate having a first input terminal connected with an output terminal of the comparator and a second input terminal connected with the gate driving circuit of the switching control signal; a second NAND gate having a first input terminal connected with the output terminal of the comparator and a second input terminal connected with an output terminal of the first NOT gate; a second NOT gate having an input terminal connected with the output terminal of the second RS trigger; a third NOT gate having an input terminal connected with the output terminal of the first RS trigger; a first OR gate having a first input terminal connected with an output terminal of the first NAND gate, a second input terminal connected with an output terminal of the second NOT gate, and an output terminal connected with the reset terminal of the first RS trigger; and a second OR gate having a first input terminal connected with an output terminal of the third NOT gate, a second input terminal connected with an output terminal of the second NAND gate, and an output terminal connected with the reset terminal of the second RS trigger.
11. The solid state circuit breaker of claim 6, wherein: the fault detection circuit further comprises a delay circuit configured to delay the switching control signal to obtain a delayed switching control signal; and the fault detection circuit is configured to detect whether the open circuit occurs on the solid state switch based on the measured voltage of two terminals of the inductor, the reference voltage, and the delayed switching control signal.
12. The solid state circuit breaker of claim 11, wherein the delay circuit comprises: a first branch and a second branch connected in parallel, wherein the first branch comprises a first diode and a first resistor connected in series and the second branch comprises a second diode and a second resistor connected in series in reverse to the first branch; and a capacitor connected with the first and the second branches.
13. A motor driving system comprising: an electrical motor; a power source for providing a DC voltage; and a solid state circuit breaker coupled between the electric motor and power source, the solid state circuit breaker comprising: a solid state switch having a gate electrode, a source electrode, and a drain electrode; an inductor connected in series with the solid state switch; a gate driving circuit configured to supply a switching control signal to the gate electrode; a voltage measurement device configured to measure a voltage between the source electrode and the drain electrode; and a fault detection circuit configured to detect whether an overheating fault occurs on the solid state switch based on the switching control signal and the measured voltage between the source electrode and the drain electrode, the overheating fault occurring when the switching control signal is a high level and the measured voltage between the source electrode and the drain electrode is greater than a predetermined voltage threshold.
14. The motor driving system of claim 13, wherein the fault detection circuit comprises a field programmable gate array for outputting a string of codes.
15. The motor driving system of claim 13, wherein the fault detection circuit detects whether the overheating fault occurs on the solid state switch based further on a curve of a resistance between the source electrode and the drain electrode versus a temperature of the solid state switch.
16. The motor driving system of claim 13, further comprising a DC/AC converter coupled between the solid state circuit breaker and the electric motor.
17. A solid state circuit breaker comprising: a solid state switch having a gate electrode, a source electrode, and a drain electrode; an inductor connected in series with the solid state switch; a gate driving circuit configured to supply a switching control signal to the gate electrode; a voltage measurement device configured to measure a voltage of two terminals of the inductor; and a fault detection circuit comprising a comparator configured to compare the measured voltage of two terminals of the inductor with a reference voltage and output a comparison result, the fault detection circuit configured to detect whether an open circuit occurs on the solid state switch based on the comparison result and the switching control signal.
18. The solid state circuit breaker of claim 17, wherein the fault detection circuit comprises: a logic gate circuit; a first RESET/SET (RS) trigger connected with the comparator via the logic gate circuit; and a second RS trigger connected with a gate driving circuit of the switching control signal via the logic gate circuit.
19. The solid state circuit breaker of claim 18, wherein: a reset terminal of the first RS trigger is connected with the logic gate circuit and a set terminal of the first RS trigger is connected with the gate driving circuit of the switching control signal; a reset terminal of the second RS trigger is connected with the logic gate circuit and a set terminal of the second RS trigger is connected with a gate driving circuit of a reverse signal of the switching control signal; and the fault detection circuit is configured to detect whether the open circuit occurs on the solid state switch according to logic levels of an output terminal of the first RS trigger and an output terminal of the second RS trigger.
20. The solid state circuit breaker of claim 17, wherein: the fault detection circuit further comprises a delay circuit configured to delay the switching control signal to obtain a delayed switching control signal; and the fault detection circuit is configured to detect whether the open circuit occurs on the solid state switch based on the measured voltage of two terminals of the inductor, the reference voltage, and the delayed switching control signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention can be understood better in light of the following detailed description with reference to the accompanying drawings, in which the same reference signs represent the same components in the whole drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE INVENTION
(8) In order to help the person skilled in the art to exactly understand the subject matters claimed by embodiments of the present invention, detailed description for embodiments of the present invention will be given with reference to the accompanying drawings in the following. In the following detailed description for those embodiments, some known functions or structures will not be described in details by the Description, to avoid disclosure of the present invention to be affected by unnecessary details.
(9) Unless defined otherwise, the technical or scientific terms used in the Claims and the Description should have meanings as commonly understood by one of ordinary skilled in the art to which the present disclosure belongs. The terms first, second and the like in the present Description and Claims do not mean any sequential order, quantity or importance, but are only used for distinguishing different components. The terms a, an and the like do not denote a limitation of quantity, but denote the existence of at least one. The terms comprises, comprising, includes, including or has, have, having and the like mean that the element or object in front of the comprises, comprising, includes, including, has, have and having covers the elements or objects and their equivalents illustrated following the comprises, comprising, includes, including, has, have and having, without excluding other elements or objects. The terms coupled, connected and the like are not limited to being connected physically or mechanically, but may comprise electric connection, no matter directly or indirectly.
(10)
(11) In embodiments of the present invention the solid state circuit breaker 100 has a function of fault self-diagnosing, and comprises a solid state switch SW, an inductor L connected with the solid state switch SW in series, a fly-wheel diode D.sub.i and a fault detection circuit 1. The solid state switch SW may, for example, comprise a metal-oxide-semiconductor field effect transistor (MOSFET). The solid state switch SW may also comprise an insulated gate bipolar transistor (IGBT) or an integrated gate commutated thyristor (IGCT). The solid state switch SW has a gate electrode g, a source electrode s and a drain electrode d.
(12) The solid state circuit breaker 100 may also include a gate driving circuit 2, a first voltage measurement device 31 and a second voltage measurement device 32. The gate driving circuit 2 is used to supply a switching control signal S.sub.g to the gate electrode g of the solid state switch SW. The first voltage measurement device 31 is used to measure a voltage V.sub.1 between the source electrode s and the drain electrode d of the solid state switch SW. The second voltage measurement device 32 is used to measure a voltage V.sub.m of two terminals of the inductor L.
(13) As shown in
(14) Continuing to refer to
(15) In embodiments of the present invention, the solid state circuit breaker 100 may detect whether a fault of over-heat occurs on the solid state switch SW. Hereinafter, with combined reference to
V.sub.1=R.sub.dsI.sub.1(1)
(16) wherein I.sub.1 represents the current flowing through the source electrode s and the drain electrode d of the solid state switch SW. In the condition that the driving current required by the electrical motor 102 is constant, I.sub.1 is constant.
(17) Therefore, from the R.sub.ds-T curve of
(18) In embodiments of the present invention the fault detection circuit 1 may detect whether over-heat occurs on the solid state switch SW based on the measured voltage V.sub.1 between the source electrode s and the drain electrode d of the solid state switch SW, the switching control signal S.sub.g and the curve of the resistance R.sub.ds between the source electrode s and the drain electrode d of the solid state switch SW versus the temperature T of the solid state switch SW. In the condition that the switching control signal S.sub.g provided to the gate electrode g of the solid state switch SW is a high level, when the measured voltage V.sub.1 between the source electrode s and the drain electrode d of the solid state switch SW is greater than a predetermined voltage threshold, the first bit of the code CH is output as 1, and the fifth bit of the code CH is also output as 1. Therefore, at this moment, the fault detection circuit 1 may detect that a fault of over-heat occurs on the solid state switch SW.
(19) In embodiments of the present invention, the solid state circuit breaker 100 may detect whether a fault of short circuit occurs on the solid state switch SW. The fault detection circuit 1 may detect whether short circuit occurs on the solid state switch SW based on the measured voltage V.sub.1 between the source electrode s and the drain electrode d of the solid state switch SW and the switching control signal S.sub.g. In the condition that the switching control signal S.sub.g is a low level, when the measured voltage V.sub.1 between the source electrode s and the drain electrode d of the solid state switch SW is zero, the first bit of the code CH is output as 1, and the sixth bit of the code CH is also output as 1. Therefore, at this moment, the fault detection circuit 1 may detect that a fault of short circuit occurs on the solid state switch SW.
(20) In embodiments of the present invention, the solid state circuit breaker 100 may detect whether a fault of open circuit occurs on the solid state switch SW. Hereinafter, with reference to
(21) The fault detection circuit 1 may further comprise a logic gate circuit 5, a first RS trigger 61 and a second RS trigger 62. The first RS trigger 61 may be connected with the comparator 4 via the logic gate circuit 5, and the second RS trigger 62 may be connected with the switching control signal S.sub.g via the logic gate circuit 5. A reset terminal R of the first RS trigger 61 is connected with the logic gate circuit 5 and a set terminal S thereof is connected with the switching control signal S.sub.g, and a reset terminal R of the second RS trigger 62 is connected with the logic gate circuit 5 and a set terminal S thereof is connected with a reverse switching control signal
(22) In one example, the logic gate circuit 5 may comprise a first NOT gate 51, a second NOT gate 52, a third NOT gate 53, a first NAND gate 54, a second NAND gate 55, a first OR gate 56 and a second OR gate 57.
(23) In embodiments of the present invention, the fault detection circuit 1 may further comprise a delay circuit 7 for delaying the switching control signal S.sub.g to obtain a delayed switching control signal S.sub.gr. The fault detection circuit 1 detects the solid state switch SW based on the measured voltage V.sub.m of two terminals of the inductor L, the reference voltage V.sub.r and the delayed switching control signal S.sub.gr.
(24) The delay circuit 7 comprises a first branch (not indicated) and a second branch (not indicated) which are connected in parallel, and a capacitor C.sub.1 connected with the first and the second branches. The first branch comprises a first diode D.sub.1 and a first resistor R.sub.1 which are connected in series, the second branch comprises a second diode D.sub.2 and a second resistor R.sub.2 which are connected reversely and in series. The resistance of the first resistor R.sub.1, the resistance of the second resistor R.sub.2 and the capacitance of the capacitor C.sub.1 are relevant with delay of the solid state switch SW's switching on and off.
(25) Continuing to refer to
(26) The first NAND gate 54 has a first input terminal connected with the output terminal of the comparator 4, and a second input terminal connected with the switching control signal S.sub.g (the delayed switching control signal S.sub.gr in this embodiment). The comparison result S.sub.m output by the comparator 4 and the delayed switching control signal S.sub.gr are output as F.sub.1 through the first NAND gate 54.
(27) The second NAND gate 55 has a first input terminal connected with the output terminal of the comparator 4, and a second input terminal connected with an output terminal of the first NOT gate 51. The comparison result S.sub.m output by the comparator 4 and the result
(28) The second NOT gate 52 has an input terminal connected with the output terminal Q of the second RS trigger 62. The result FS.sub.2 output by the output terminal Q of the second RS trigger 62 is output as
(29) The third NOT gate 53 has an input terminal connected with the output terminal Q of the first RS trigger 61. The result FS.sub.1 output by the output terminal Q of the first RS trigger 61 is output as
(30) The first OR gate 56 has a first input terminal connected with an output terminal of the first NAND gate 54, a second input terminal connected with an output terminal of the second NOT gate 52, and an output terminal connected with the reset terminal R of the first RS trigger. The result F.sub.1 output by the first NAND gate 54 and the result
(31) The second OR gate 57 has a first input terminal connected with an output terminal of the third NOT gate 53, a second input terminal connected with an output terminal of the second NAND gate 55, and an output terminal connected with the reset terminal R of the second RS trigger 62. The result
(32)
(33) TABLE-US-00001 TABLE 1 Truth Table of the first and second RS triggers 61, 62 S R Q Q.sub.n 1 0 0 1 0 1 1 0 0 0 1 1 1 1 Kept Kept
(34) With reference to
(35) With reference to the duration of t.sub.1-t.sub.2 in
(36) Therefore, summing up, a logic diagnosis result for the fault detection circuit 1 as shown in Table 2 below may be obtained.
(37) TABLE-US-00002 TABLE 2 Health Status S.sub.g S.sub.m FS.sub.1 FS.sub.2 Normal 1 0 1 1 Open Circuit 1 1 0 1
(38) Based on the comparison result S.sub.m output by the comparator 4 and the switching control signal S.sub.g, the result FS.sub.1 output by the output terminal Q of the first RS trigger 61 and the result FS.sub.2 output by the output terminal Q of the second RS trigger 62 may be obtained, and consequently it may be determined whether a fault of open circuit occurs on the solid state circuit breaker 100 based on the FS.sub.1 and FS.sub.2. In the embodiment, the result FS.sub.1 output by the output terminal Q of the first RS trigger 61 and the result FS.sub.2 output by the output terminal Q of the second RS trigger 62 may be used as the 7.sup.th bit and the 8.sup.th bit of the code CH.
(39) It shall be noted that the comparator 4 and the various kinds of gate circuits herein only represent modules for achieving corresponding functions thereby, which are not limited to hardware manners, but may be implemented by software, hardware or combinations of the two.
(40) In embodiments of the present invention the solid state circuit breaker 100 can diagnose health status of itself and determine fault type in a condition that a fault occurs.
(41) Similarly, the motor driving system 200 of embodiments of the present invention can diagnose health status of the solid state circuit breaker 100 itself and determine fault type in a condition that a fault occurs on the solid state circuit breaker 100, thus preventing the electrical motor 102 from being damaged.
(42) This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.