HYBRID RESIDENTIAL HEATER AND CONTROL SYSTEM THEREFOR
20240027102 ยท 2024-01-25
Assignee
Inventors
Cpc classification
F24H15/254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/277
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/277
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hybrid heating system for use with a gas supply and an electricity supply to provide a temperature controlled environment is provided, the hybrid heating system comprising: a hybrid heater, the hybrid heater including a firebox, a gas burner housed in the firebox and providing a first heat source, a variable pressure gas valve in fluid communication with the gas burner, a modulating actuator in mechanical communication with the variable pressure gas valve, a housing attached to the firebox, an electric element housed in the housing, the electric element providing a second heat source, a high duty cycle on off switch in electrical communication with the electric element; a printed circuit board in electrical communication with the modulating actuator and the high duty cycle on off switch; and a microprocessor which is in electronic communication with both the modulating actuator and the high duty cycle on off switch.
Claims
1. A non-industrial hybrid heater for use with a gas supply and an electricity supply to provide a temperature controlled environment, the hybrid heatercomprising: a firebox, which includes a top, a bottom, a back, a pair of sides, a front, an exhaust flue, a gas burner housed in the firebox and providing a first heat source, a variable pressure gas valve in fluid communication with the gas burner, a modulating actuator in mechanical communication with the variable pressure gas valve, a housing attached to the firebox, the housing including a top, a bottom, a back, a pair of sides, an ambient air inlet proximate the top, an ambient air outlet proximate the bottom, a first ambient air channel in fluid communication with the ambient air inlet, a second ambient air channel; a fan between the first ambient air channel and the second ambient air channel, the second ambient air channel in fluid communication with the first ambient air channel via the fan; a heat exchanger housed in the housing proximate the top of the firebox and in fluid communication with the second ambient air channel; a third ambient air channel in fluid communication with the heat exchanger and the ambient air outlet; an electric element housed in the housing downstream from the heat exchanger, the electric element providing a second heat source; a high duty cycle on off switch in electrical communication with the electric element; a printed circuit board which is in electronic communication with both the modulating actuator and the high duty cycle on off switch; and a microprocessor which is in electronic communication with the printed circuit board.
2. (canceled)
3. (canceled)
4. (canceled)
5. (canceled)
6. The non-industrial hybrid heater of claim 1, wherein the microprocessor is configured to modulate the first heat source and the second heat source based on parameters including one or more of a target temperature, a selected rate of heating, a current system load, a cost of a heat source and an availability of the heat source.
7. The non-industrial hybrid heater of claim 6, wherein the microprocessor is configured to switch the first heat source on and off, switch the second heat source on and off and adjust an output of each of the first heat source and the second heat source.
8. The non-industrial hybrid heater of claim 7, wherein the microprocessor is configured to maintain the target temperature at plus or minus 1 C. or the selected rate of heating at plus or minus 1 C. of a selected temperature at a selected time.
9. (canceled)
10. (canceled)
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
21. (canceled)
22. The non-industrial hybrid heater of claim 8, wherein the non-industrial hybrid heater is a gas fireplace with the electric element.
23. (canceled)
24. (canceled)
25. (canceled)
26. (canceled)
27. (canceled)
28. A method of heating a domestic space, the method comprising: a user selecting the non-industrial hybrid heater of claim 1; the user selecting a target temperature; and the microcontroller modulating the first heat source and the second heat source based on parameters including a target temperature, a selected rate of heating, a current system load, a cost of a heat source and an availability of the heat source by adjusting the gas flow and the electric current flow.
29. The method of claim 28, further comprising the user selecting a rate of heating.
30. (canceled)
31. (canceled)
32. (canceled)
33. The method of claim 28, further comprising the microprocessor, in any order and in any number of times, switching the first heat source on and off, switching the second heat source on and off and adjusting an output of each of the first heat source and the second heat source.
34. The method of claim 33, further comprising the microprocessor communicating with a remote computing device.
35. The method of claim 34, further comprising the remote computing device instructing the microprocessor to modulate the first heat source and the second heat source based on parameters including one or more of the target temperature, the selected rate of heating, the current system load, the cost of a heat source and the availability of the heat source.
36. The method of claim 34, further comprising the remote computing device determining a cost-effective heating mode and instructing the microprocessor, the microprocessor adjusting the gas flow and the electric current flow such that the gas fire heater and the electric element are operating in the cost-effective heating mode.
37. A non-industrial hybrid heating system for use with a gas supply and an electricity supply to provide a temperature controlled environment, the hybrid heating system comprising: a residential hybrid heater, the residential hybrid heater including a firebox, which includes a top, a bottom, a back, a pair of sides, a front, a gas burner housed in the firebox and providing a first heat source, a variable pressure gas valve in fluid communication with the gas burner, a modulating actuator in mechanical communication with the variable pressure gas valve, a housing attached to the firebox, the housing including a top, a bottom, a back, a pair of sides, an ambient air inlet, an ambient air outlet, a first safety barrier and a second safety barrier, the first safety barrier and the second safety barrier defining a first interstitial space and the second safety barrier and the front defining a second interstitial space, a fan mounted between the first interstitial space and the second interstitial space, the first interstitial space in fluid communication with the ambient air intake and the second interstitial space via the fan, a heat exchanger housed in the housing and located proximate the top of the firebox, a refractory chamber defined by the back of the firebox and the back of the housing, an air flow path extending sequentially from the air intake through the first interstitial space, the second interstitial space, the heat exchanger, the refractory chamber and the ambient air outlet, an electric element housed in the housing downstream from the heat exchanger, the electric element providing a second heat source, a high duty cycle on off switch in electrical communication with the electric element, a printed circuit board which is in electronic communication with both the modulating actuator and the high duty cycle on off switch, and a microprocessor which is in electronic communication with the printed circuit board; and a computing device which includes a wired link or a wireless link and is remote to the non-industrial hybrid heater.
38. The non-industrial hybrid heating system of claim 37, wherein the computing device includes a memory and a processor, the memory configured to instruct the processor to instruct the microprocessor to modulate the first heat source and the second heat source based on parameters including one or more of the target temperature, the selected rate of heating, the current system load, the cost of a heat source and the availability of the heat source.
39. The non-industrial hybrid heating system of claim 38, wherein the computing device is a personal computing device.
40. The non-industrial hybrid heating system of claim 38, wherein the computing device is a utilities company computing device.
41. The non-industrial hybrid heating system of claim 38, wherein the computing device is a third-party systems management company computing device.
42. The non-industrial hybrid heating system of claim 39, further comprising a utilities company computing device, which includes a wired link or a wireless link for communication with the personal computing device.
43. The non-industrial hybrid heating system of claim 39, further comprising a third-party systems management company computing device, which includes a wired link or a wireless link for communication with the personal computing device.
44. The non-industrial hybrid heating system of claim 43, wherein the third-party systems management company computing device includes a memory and a processor, the memory configured to instruct the processor to determine a cost-effective heating mode and to inform the personal computing device of the cost-effective heating mode.
Description
FIGURES
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DESCRIPTION
[0064] Except as otherwise expressly provided, the following rules of interpretation apply to this specification (written description and claims): (a) all words used herein shall be construed to be of such gender or number (singular or plural) as the circumstances require; (b) the singular terms a, an, and the, as used in the specification and the appended claims include plural references unless the context clearly dictates otherwise; (c) the antecedent term about applied to a recited range or value denotes an approximation within the deviation in the range or value known or expected in the art from the measurements method; (d) the words herein, hereby, hereof, hereto, hereinbefore, and hereinafter, and words of similar import, refer to this specification in its entirety and not to any particular paragraph, claim or other subdivision, unless otherwise specified; (e) descriptive headings are for convenience only and shall not control or affect the meaning or construction of any part of the specification; and (f) or and any are not exclusive and include and including are not limiting. Further, the terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted.
[0065] Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. Where a specific range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is included therein. All smaller sub ranges are also included. The upper and lower limits of these smaller ranges are also included therein, subject to any specifically excluded limit in the stated range.
[0066] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the relevant art. Although any methods and materials similar or equivalent to those described herein can also be used, the acceptable methods and materials are now described.
Definitions
[0067] Heat sourcein the context of the present technology, a heat source is an electrical power source or a gas source such as propane or natural gas.
[0068] Heaterin the context of the present technology, a heater is a fireplace, a stove, a boiler, a furnace or a residential heater, such as a wall heater.
DETAILED DESCRIPTION
[0069] Except as otherwise expressly provided, the following rules of interpretation apply to this specification (written description and claims): (a) all words used herein shall be construed to be of such gender or number (singular or plural) as the circumstances require; (b) the singular terms a, an, and the, as used in the specification and the appended claims include plural references unless the context clearly dictates otherwise; (c) the antecedent term about applied to a recited range or value denotes an approximation within the deviation in the range or value known or expected in the art from the measurements method; (d) the words herein, hereby, hereof, hereto, hereinbefore, and hereinafter, and words of similar import, refer to this specification in its entirety and not to any particular paragraph, claim or other subdivision, unless otherwise specified; (e) descriptive headings are for convenience only and shall not control or affect the meaning or construction of any part of the specification; and (f) or and any are not exclusive and include and including are not limiting. Further, the terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted.
[0070] Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. Where a specific range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limit of that range and any other stated or intervening value in that stated range, is included therein. All smaller sub ranges are also included. The upper and lower limits of these smaller ranges are also included therein, subject to any specifically excluded limit in the stated range.
[0071] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the relevant art. Although any methods and materials similar or equivalent to those described herein can also be used, the acceptable methods and materials are now described.
[0072] The usage ratio between fuel sources (gas and electricity), may be influenced directly, or indirectly by the occupant, a building management system (BMS), a third party energy management service, or via the utility provider(s), in order to increase operational efficiency, to lower operating costs, and/or to provide building or district wide load management capabilities.
[0073] A hybrid gas-electricity fireplace, generally referred to as 10 is shown in
[0074] In an alternative embodiment, the housing 50 is attached to the top 26 of the firebox 20 and extends upward therefrom. The exhaust flue 66 extends through the top 26 of the firebox 20 and the top 56 of the housing 50, connecting the interior 36 of the firebox 20 with an ambient environment.
[0075] In yet another embodiment, the housing 50 is attached to the bottom 28 of the firebox 20 and extends downward therefrom.
[0076] In any embodiment, the fireplace 10 may be double sided hence the back 164 of the firebox 20 and the back 166 of the housing 50 are transparent. In any embodiment, the fireplace 10 may be, for example, but not limited to round, semi-circular, facetted, rectangular, or three-faced.
[0077] As shown in
[0078] The printed circuit board 72 and the microprocessor 74 are also in electrical communication with the igniter 44 and an actuator 92, which may be a stepper motor, which in turn is in mechanical communication with a variable pressure gas valve 94. The printed circuit board 72 and the microprocessor 74 are also in wired or wireless communication with a temperature sensor 96 that is located in the room or building that houses the fireplace 10.
[0079] As shown in
[0080] If a stepper motor is used as the actuator 92, it can adjust the pressure of the gas at the outlet on the gas valve 94 from about 30% to about 100% in about 0.1% to about 1% increments or about 10% increments. In a preferred embodiment, the modulator 92 is a modulating actuator or a variable position actuator. These may be in communication with a variable current valve 94, which controls the amount of gas and the amount of air being drawn into the gas burner 40. Without being bound to theory, this modulates the thermal output based on feedback from a room temperature sensor 96. This is unlike the prior art in which the gas pressure is in steps of low, medium and high, or has an on or off setting and is not being modulated in response to the actual room temperature.
[0081] As shown in
[0082] A user also has a computing device 124 with a memory 126, a processor 128 and a wireless communication link 130. The user's computing device 124 may be a desktop, tablet or a cellular phone or other mobile device, as would be known to one skilled in the art. It communicates with the microprocessor 74.
[0083] As shown in
[0084] The flow of ambient air can also be described as through the ambient air inlet 168, through a first ambient air channel (first interstitial space 160), through a second ambient air channel (second interstitial space 152) via the fan 62, through the heat exchanger 46, through a third ambient air channel (refractory chamber 162) and out the ambient air outlet 176.
[0085] In an alternative embodiment shown in
[0086] In an alternative embodiment shown in
[0087] As shown in
[0088] As shown in
[0089] As shown in
[0090] The temperature sensor continually reports 470 the temperature to the microprocessor which then signals 472 the on off switch to switch 474 thus maintaining 478 the temperature or allowing 480 the temperature to increase at a preselected rate or at a rate which the user has instructed 482. The user then decides to use the dual heating mode. The user may, for example, instruct 484 their mobile device, which then sends 486 a wireless message to the wireless link of the microprocessor. The microprocessor signals 488 the modulating actuator to open 490 the valve to start the flow of gas and the ignitor to ignite 492 the gas. The flame ionization sensor system signals 494 the microprocessor to confirm that the flame is lit. During this mode, the modulating actuator continues 496 to modulate the gas pressure to modulate the thermal output from the gas burner. This controls the rate of heating. The temperature sensor reports 498 the temperature to the microprocessor, which then signals 500 the wireless link to communicate 502 the temperature to the user's mobile device. In the dual heating mode 340 the temperature sensor continually reports 504 the temperature to the microprocessor which then signals 506 the on off switch to switch 508. The microprocessor also signals 510 the modulating actuator which modulates 512 the gas pressure. Both modulate 514 the thermal output thus maintaining 516 the temperature at a plus or minus 1 C.
[0091] As shown in
[0092] Alternatively, the user instructs 654 their mobile device, which then sends 656 a wireless message to the wireless link of the microprocessor (or a wired message) to heat using electricity. The microprocessor signals 658 the on off switch to switch on 660. The electrical element begins heating 662. The temperature sensor continually reports 670 the temperature to the microprocessor which then signals 672 the on off switch to switch 674 rapidly, thus maintaining 678 the temperature at a plus or minus 1 C. or allowing 680 the temperature to increase at a preselected rate or at a rate which the user has instructed 682.
[0093] As shown in
[0094] Alternatively, the utility instructs 754 their computing device, which then sends 756 a wired or wireless message to the wired or wireless link of the microprocessor to heat using electricity. The microprocessor signals 758 the on off switch to switch on 760. The electrical element begins heating 762. The temperature sensor continually reports 770 the temperature to the microprocessor which then signals 772 the on off switch to switch 774, thus maintaining 778 the temperature or allowing 780 the temperature to increase at a preselected rate or at a rate which the utility has instructed 782.
[0095]
[0096] The sources of request for heat are as follows: [0097] Autonomoussome form of thermostat/temperature sensor requesting heat; Programmed thermostat device and schedule; [0098] Humanremote request through an application (back in town, warm up the house); [0099] Humanwalk into room and manually adjust the temperature with the thermostat; [0100] Humanturn on the gas burner for heatefficiency mode; [0101] Humanturn on the gas burner for aestheticsdecorative mode; [0102] Humanturn on the gas and/or the electric burner for heatbest fuel pricing/availability; [0103] Utilitychange energy source while running; [0104] Utilityhas excess energy and uses the fireplace or room the fireplace is in to store the energy; [0105] Monitoring has shown the need to run de-icing program; [0106] Monitoring has shown the need for a burn-off cleaning cycle; and [0107] Extended temperature setpoint delta mode. This allows the utility to widen the temperature rise delta towards the end of the source usage interval (i.e. switching to gas from electricity). This allows for extra electrically supplied BTUs to be introduced into the space in order to delay the need to switch back to gas heating in short order. If the switch is to electricity from gas, then this allows for extra gas supplied BTUs to be introduced into the space in order to delay the need to switch back to electrical heating in short order. Essentially, this uses the heated space as a thermal battery without adversely affecting the room temperature (i.e. no more than about 2 degrees Celsius).
[0108] While example embodiments have been described in connection with what is presently considered to be an example of a possible most practical and/or suitable embodiment, it is to be understood that the descriptions are not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the example embodiment. Those skilled in the art will recognize or be able to ascertain using no more than routine experimentation, many equivalents to the specific example embodiments specifically described herein. Such equivalents are intended to be encompassed in the scope of the claims, if appended hereto or subsequently filed.