CLEANING METHOD, CONTROL APPARATUS AND CONNECTING DEVICE
20230226478 · 2023-07-20
Assignee
Inventors
Cpc classification
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/71
PERFORMING OPERATIONS; TRANSPORTING
B01D46/56
PERFORMING OPERATIONS; TRANSPORTING
B01D46/4272
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/56
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cleaning method for sectional cleaning of a filter having several filter sections, the filter sections being cleaned within a cleaning cycle in cleaning processes separated in time from one another, the cleaning method having at least two cleaning cycles and both a time interval between the cleaning processes within the respective cleaning cycle and also a time interval between the end of one of the cleaning cycles and the start of a following one of the cleaning cycles being changed. Moreover, a connecting device for connecting a filter to a cleaning device having a side wall, which borders an internal cross section, which increases along a longitudinal axis of the connecting device and has lateral openings with assigned major axes and a method of connecting the connecting device to a filter device.
Claims
1. A system comprising: a connecting device for the connection of a filter to a cleaning device, the connecting device forming an adapter having a first connection apparatus at one axial end for connection to the cleaning device and a second connection apparatus at an opposite second axial end for connection to the filter, the connecting device having a side wall which delimits an internal cross section, the side wall comprising at least one portion in which the internal cross section increases along a longitudinal axis of the connecting device in the direction of said second axial end, and the side wall having openings, the connecting device having one or more of the following features: the major axes of the openings run obliquely relative to the side wall and run from outside to inside in a direction of an internal cross section which is greater than an internal cross section into which the respective opening discharges; the openings are oriented in at least one plane which is aligned orthogonally to the longitudinal axis; and the side wall has a first portion with openings, and a second portion free of openings in a region of the greatest internal cross section.
2. The system as claimed in claim 1, wherein the major axes of the openings intersect the longitudinal axis at a second angle, the second angle being less than 90°.
3. The system as claimed in claim 1, wherein a diameter or a width of a smallest internal cross section is at least one of greater than 30 mm, and more than 20% of a diameter or a width of the greatest internal cross section.
4. The system as claimed in claim 1, wherein the openings are oriented in one or more planes, the planes each being defined by at least three openings.
5. The system as claimed in claim 1, wherein the number of openings per plane increases with increasing internal cross section.
6. The system as claimed in claim 1, wherein the openings have a diameter or a width which is at least one of: more than 2% of the diameter or width of the greatest internal cross section, and less than 20% of the diameter or of the width of the greatest internal cross section, at least 5 mm, and at most 40 mm.
7. The system as claimed in claim 1, wherein the connecting apparatus comprises at least one of a flange, a clamp connection and a screwed pipe joint.
8. The system as claimed in claim 1, further comprising a cleaning device for cleaning of the filter, wherein the connecting device forms an adapter for fluidically connecting the filter to the cleaning device, wherein the cleaning device is configured to clean the filter by means of a gas flowing in the direction of increasing internal cross section of the connecting device.
9. The system as claimed in claim 8, further comprising a filter, wherein the connecting device has a side wall which delimits the internal cross section, which increases along one longitudinal axis toward the filter.
10. The system as claimed in claim 9, wherein the system is configured to direct a gas which is cleaned by means of the filter from the inside to the outside of filter or filter section through the openings.
11. The system as claimed in claim 1, further comprising a filter and a cleaning device, wherein the filter is connected to the cleaning device by means of the connecting device.
12. The system as claimed in claim 1, wherein the side wall has a first portion with openings, and a second portion free of openings in a region of the greatest internal cross section and a third portion having the smallest internal cross section of the connecting device.
13. The system as claimed in claim 12, wherein the second connection apparatus for connection to a filter is located at an axial end of the second portion and the first connection apparatus for connection to a cleaning device is located at an axial end of the third portion.
14. The system as claimed in claim 13, wherein the second connection apparatus at the second portion is connected to a filter and the first connection apparatus at the third portion is connected to a cleaning device.
15. The system as claimed in claim 1, wherein an inner side of the side wall is at least partially concave, convex or bell-shaped.
16. The system as claimed in claim 1, wherein the side wall has a portion with a constant inner cross section.
17. A cleaning method for sectional cleaning of a filter device by means of a cleaning device, the cleaning device being connected to the filter device by means of a connecting device having a first connection apparatus at one axial end for connection to the cleaning device and a second connection apparatus at an opposite second axial end for connection to the filter, the connecting device having a side wall, the side wall comprising at least one portion in which the internal cross section increases along a longitudinal axis of the connecting device in the direction of said second axial end, and the side wall having openings, the method comprising: generating a pressure pulse by means of the cleaning device for cleaning the filter device, wherein a cleaning medium with which the filter device is being cleaned travels during cleaning from the cleaning device via the connecting device directly to the filter device.
18. The cleaning method as claimed in claim 17, further comprising: during cleaning, sucking a gas from an outside of the connecting device to the inside of the connecting device through the lateral openings.
19. The cleaning method as claimed in claim 17, wherein the connecting device acts as a diffuser during cleaning.
20. The cleaning method as claimed in claim 17, further comprising: filtering a raw gas when no cleaning takes place, the raw gas passing through the filter device, thereby being filtered and becoming a clean gas, the clean gas being directed through the inside of the connecting device and escaping to an outside of the connecting device through the lateral openings.
21. A method of connection a filter device to a cleaning device, comprising: providing a connecting device for the connection of a filter to a cleaning device, the connecting device forming an adapter having a first connection apparatus at one axial end for connection to the cleaning device and a second connection apparatus at an opposite second axial end for connection to the filter, the connecting device having a side wall, the side wall comprising at least one portion in which the internal cross section increases along a longitudinal axis of the connecting device in the direction of said second axial end, and the side wall having openings, the connecting device having one or more of the following features: the major axes of the openings run obliquely relative to the side wall and run from outside to inside in a direction of an internal cross section which is greater than an internal cross section into which the respective opening discharges; the openings are oriented in at least one plane which is aligned orthogonally to the longitudinal axis; and the side wall has a first portion with openings, and a second portion free of openings in a region of the greatest internal cross section; and connecting the first connection apparatus to the cleaning device and connecting the second connection apparatus to the filter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0043] In the figures, which are only schematic and partially not to scale, the same reference numbers are used for the same or similar parts, corresponding or comparable properties and advantages being attainable even if a repeated description is omitted.
[0044] The installation 1 shown in
[0045] The installation 1 preferably has an installation housing 2 with a housing inlet 3 and a housing outlet 4.
[0046] Preferably the installation housing 2 is made as a reactor. Especially preferably the pelletizing and/or coating/production of the pellets takes place within the installation housing 2.
[0047] Preferably, the installation housing 2 is and/or can be divided into an inlet air region 5, spray region 6, filter region 7 and dome region/clean gas region 8.
[0048] The housing inlet 3 is preferably fluidically connected to an inlet air system (not shown) which is made to supply the installation 1 and/or the installation housing 2, in particular the inlet air region 5, with inlet air 9, in particular the inlet air 9 being conditioned by means of the inlet air system for the coating.
[0049] Preferably, the inlet air region 5 is separated from the spray region 6 by means of a perforated bottom 10. In particular, the inlet air 9 is directed or guided through the perforated bottom 10 from the inlet air region 5 into the spray region 6.
[0050] The installation 1 preferably has a suspension tank 11 which contains a suspension 12 or another fluid for the coating process in the interior.
[0051] The suspension 12 is preferably supplied to the installation housing 2 by means of a suspension pump 13 via a suspension line 14 and/or pumped into the installation housing 2.
[0052] Preferably in the spray region 6 there are one or more nozzles 15 which are made to atomize the suspension 12 in the installation housing 2, in particular in the spray region 6, and/or to apply the suspension 12 to the pellets (not shown), preferably the pellets being fluidized within the scope of the fluidized bed coating process and/or moving as a fluidized bed in the spray region 6.
[0053] Preferably, the nozzles 15 are each located in a pipe, in particular in a Wurster pipe 16.
[0054] The pellets are preferably routed past the nozzles 15 in the Wurster pipe 16 and sprayed and/or coated with the suspension 12 by means of the nozzles 15. Preferably the pellets in the Wurster pipe 16 are routed or blown upward and/or against gravity by means of the inlet air 9.
[0055] Outside the Wurster pipes 16, the pellets drop preferably in the direction of the perforated bottom 10 and/or with gravity downward. In this way the pellets are coated along an at least essentially ellipsoidal path in the installation housing 2.
[0056] The illustrated embodiment is in particular a bottom spray version, preferably the nozzles 15 pointing up. But other embodiments or arrangements in the installation 1 and/or in the installation housing 2 are also possible.
[0057] There is preferably a suggested filter system 17 in the filter region 7.
[0058] The filter system 17 preferably has a connecting device 18 which is made to connect a filter 19 assigned to the filter system 17 to a cleaning device 20 which is likewise assigned to the filter system 17. The connecting device 18 can be part of the filter 19 or of the cleaning device 20 or connected hereto and/or can be implemented separately.
[0059] The filter 19, preferably a particle filter, is preferably located within the installation housing 2, in particular above the spray region 6 and/or in the filter region 7 and/or in the region of the housing outlet 4. But other arrangements and/or designs are also possible.
[0060] The filter 19 preferably separates the spray region 6 from the dome region 8, in particular in a gas-permeable and/or particle-retaining manner.
[0061] Preferably, the filter 19 has several filter sections 21 and/or is and/or can be divided into several filter sections 21. Especially preferably the filter sections 21 are spaced apart from one another and/or are made as separate units of the filter 19.
[0062] The filter sections 21 are quite especially preferably made as elongated, tubular and/or cylindrical surface filters, in particular as filter cartridges 22, which project preferably from the dome region 8 into the filter region 7.
[0063] Preferably, a medium to be filtered, in particular a raw gas 23, flows through the filter cartridge 22 during the filtration by means of the filter 19 from the outside to the inside, as shown in
[0064] In particular, the surface of the filter section 21 or of the filter cartridge 22 is made as the filter inlet 24 and the inside of the filter section 21 or of the filter cartridge 22 indicated by broken lines is made as the filter outlet 25.
[0065] The medium, in particular a clean gas 26, which is cleaned or filtered by means of the filter 19, is preferably routed into the dome region 8 of the installation housing 2 preferably by means of the connecting device 18 in order to subsequently leave the installation housing 2 via the housing outlet 4 as exhaust air 27.
[0066] In particular, that part of the suspension 12 which does not adhere to the pellets is carried preferably as dust, in particular as a suspension dust or raw gas 23, from the spray region 6 into the filter region 7.
[0067] The filter 19 is made in particular to filter the dust-laden air or raw gas 23 and then to direct it as clean gas 26—preferably, by means of the connecting device 18—into the dome region 8 and/or to the housing outlet 4.
[0068] Preferably, the filter 19 and/or individual filter sections 21 clogs increasingly with particles, in particular the suspension dust, during filtration of the raw gas 23.
[0069] The cleaning device 20 is preferably made to clean the filter 19. In particular the cleaning device 20 is made to remove the dust of the suspension 12 or other particles from the filter 19 and/or from the filter surface and/or to convey it, in particular blow it, from the filter region 7 into the spray region 6. In
[0070] Especially preferably, the cleaning device 20 is located at least partially or completely in the installation 1, in particular in the installation housing 2. In the illustrated arrangement, the cleaning device 20 is located in the dome region 8 and/or on the clean gas side and/or above the filter 19 and/or individual filter sections 21. But other arrangements are also possible.
[0071] The cleaning device 20 preferably has a storage apparatus 28, in particular the storage apparatus 28 being made to supply the cleaning device 20 with a medium, in particular compressed air.
[0072] Preferably, the storage apparatus 28 is located at least partially, preferably completely, within the installation housing 2. The storage apparatus 28 is especially preferably located in the dome region 8 and/or above the filter 19.
[0073] Preferably, the installation 1, the filter system 17 and/or the cleaning device 20 has or have a control apparatus 29. The control apparatus 29 is made in particular to control or regulate the cleaning device 20 and/or the cleaning of the filter 19.
[0074] In the illustrated embodiment, the control apparatus 29 is located preferably outside the installation housing 2. But other arrangements are also possible.
[0075] Preferably, the installation 1, the filter system 17, the cleaning device 20 and/or the control apparatus 29 has or have at least one pressure sensor 30, in particular the pressure sensor 30 being made to determine and/or measure a differential pressure DP.
[0076] The differential pressure DP is preferably the difference between two static pressures, dynamic pressures, or total pressures of a fluid. In particular the differential pressure DP is the difference of the, preferably static, pressure of the raw gas 23 and of the, preferably static, pressure of the clean gas 26.
[0077] Preferably, the differential pressure DP is determined and/or measured between the filter inlet 24 and the filter outlet 25, between the dome region 8 and one of the other regions of the installation housing 2 and/or between the housing inlet 3 and housing outlet 4 by means of the pressure sensor 30.
[0078] Preferably, the control apparatus 29 controls or regulates a valve 31 which is assigned in particular to the cleaning device 20 and/or the filter system 17 depending on the differential pressure DP and/or according to the suggested cleaning method.
[0079] In particular, a respective valve 31 is assigned to each filter section 21 or to each filter cartridge 22 and/or one filter section 21 or a respective filter cartridge 22 is fluidically connected to a valve 31, especially preferably by means of the respective connecting device 18. But, other designs are also possible, in particular in which a valve 31 is fluidically connected to several filter sections 21.
[0080] Especially preferably, the installation 1, the filter system 17, the cleaning device 20 and/or the control apparatus 29 is or are made to determine and/or measure the differential pressure DP with one or more pressure sensors 30 and/or to trigger the valve or valves 31 to clean the filter 19.
[0081] Preferably, the installation 1, the filter system 17, the cleaning device 20 and/or the control apparatus 29 is or are made to carry out a suggested cleaning method which is explained later in the description.
[0082] By filtering the raw gas 23, with time, a dust layer, in particular, a filter cake 32, forms on the surface of the filter 19, in particular of the filter sections 21.
[0083] Preferably, the mass or the volume, in particular the thickness, and/or the density of the filter cake 32 increases during the filtration and/or during operation of the installation 1.
[0084] In particular, with or by the increase of the mass, of the volume, and/or of the density of the filter cake 32, the differential pressure DP likewise rises.
[0085] Preferably, the differential pressure DP is at least essentially a function of the mass, of the volume, and/or of the density of the filter cake 32 and/or the differential pressure DP correlates, in particular positively, with the mass, the volume and/or the density of the filter cake 32.
[0086] In particular, when the differential pressure DP reaches, exceeds or approaches a given value, the control apparatus 29 controls or adjusts the valve or valves 31 preferably such that the valve or valves 31 open and/or compressed air or some other medium is blown or directed out of the storage apparatus 28 through the valves or valves 31 and/or through the connecting device 18 into the filter 19 and/or into one of the filter sections 21.
[0087] Preferably, the differential pressure DP drops by and/or during the cleaning of the filter 19 and/or of one of the filter sections 21.
[0088] In the following, the suggested connecting device 18 is first described isolated using
[0089]
[0090] Preferably, the connecting device 18 is made to connect the filter 19 to the cleaning device 20 (see,
[0091] The connecting device 18 preferably has at least two, in particular at least 50, especially preferably at least 100, and/or at most 1000, especially at most 500, quite especially preferably at most 400 openings 34.
[0092] Preferably, the connecting device 18 is or can be divided into at least two, preferably three regions or sections.
[0093] Preferably, the openings 34 are located in a first section 35 of the connecting device 18.
[0094] Especially preferably, the connecting device 18 has a second section 36 free of openings. In particular the second section 36 is free of openings and/or is closed laterally along the longitudinal axis L. The second section 36 preferably directly and/or continuously borders the first section 35 and/or forms with it an interruption-free or continuous flow wall.
[0095] In particular, the second section 36 has the internal cross section Q which increases along the longitudinal axis L and/or the greatest internal cross section Q1 at least in part.
[0096] Preferably, each internal cross section Q of the second section 36 is greater than one of the internal cross sections Q of the first section 35.
[0097] The second section 36 extends preferably to at least 10%, especially preferably to at least 20%, in particular to at least 30% and/or to at most 70%, especially preferably to at most 60%, in particular to at most 50%, of the length or height of the connecting device 18.
[0098] The connecting device 18 and/or the side wall 33 has or have preferably a third section 37, preferably the third section 37 having a constant, in particular cylindrical internal cross section Q. The third section 37 preferably directly borders the first section 35, preferably on one side of the first section 35 facing away from the second section 36.
[0099] The first section 35, the second section 36 and/or the third section 37 are preferably tightly connected or made integral.
[0100] Preferably, the internal cross section Q of the third section 37 is smaller than the internal cross section Q of the second section 36 and/or smaller than or equal to the preferably smallest internal cross section Q2 of the first section 35. In particular, the internal cross section Q of the third section 37 is the smallest internal cross section Q2 of the connecting device 18.
[0101] In particular, the first section 35 and/or the third section 37 has or have the smallest internal cross section Q2 of the connecting device 18.
[0102] Preferably, a width or a diameter of the smallest internal cross section Q2 is greater than 33 mm and/or smaller than 70 mm, preferably at least essentially equal to 50.8 mm (2 inches), and/or a width or a diameter of the smallest internal cross section Q2 is more than 20%, preferably more than 30%, and/or less than 60%, preferably less than 50%, of a diameter or a width of the greatest internal cross section Q1 of the connecting device 18.
[0103] Especially preferably, the ratio of the surface of the filter section 21 assigned to the connecting device 18 and/or of the filter cartridge 22 assigned to the connecting device 18 to the smallest internal cross section Q2 and/or to the internal cross section Q2 of the connecting device 18 bordering the cleaning device 20 is an, especially dimensionless, characteristic number K.
[0104] The characteristic number K can preferably be computed or expressed via the following formula:
K=A.sub.Filter/Q=d.sub.Filter*L.sub.Filter*4/d.sub.Q.sup.2,
Preferably in the formula, an at least essentially cylindrical filter section 21 being assumed, and/or A.sub.Filter being the surface of the filter section 21 assigned to the connecting device 18 and/or of the filter cartridge 22 assigned to the connecting device 18, Q being the smallest internal cross section Q2, d.sub.Filter being the inside or outside diameter of the filter section 21 and/or of the filter cartridge 22, L.sub.Filter being the length or height of the filter section 21 and/or of the filter cartridge 22 and d.sub.Q being the diameter or the width of the smallest internal cross section Q2 and/or of the internal cross section Q2 bordering the cleaning device 20. The characteristic number K can be computed accordingly for different filter geometries.
[0105] Preferably, the ratio of the surface of the filter section 21 assigned to the connecting device 18 and/or of the filter cartridge 22 assigned to the connecting device 18 to the smallest internal cross section Q2 of the connecting device 18 and/or of the internal cross section Q2 bordering the cleaning device 20, and/or the characteristic number K is greater than 200, in particular greater than 250, and/or less than 3000, in particular less than 2500.
[0106] The internal cross section Q is preferably a (maximum) internal cross sectional area perpendicular to the longitudinal axis L of the connecting device 18 or a hydraulic cross section or a hydraulic cross sectional area. In particular the internal cross section Q is the area enclosed or delimited by the side wall 33 of the connecting device 18.
[0107] Preferably, on at least one axial end and/or in the opening or mouth region the connecting device 18 has at least one connecting apparatus, in particular a flange union 38 and/or a clamp union 39, in particular the connecting apparatus being made to connect the connecting device 18 to the filter 19 and/or the cleaning device 20, the valve 31 and/or the storage apparatus 28 by form-fit, force-fit and/or by bonding.
[0108] The connecting device 18, in particular the connecting apparatus of the connecting device 18, is/are made preferably to connect the connecting device 18 to the filter 19, the connecting device 18 to the cleaning device 20, and/or the filter 19 to the cleaning device 20, especially in an immovable, holding, supporting and/or rigid manner.
[0109] Especially preferably, the connecting device 18 has a respective connecting apparatus on each of the two axial ends, as shown in
[0110] The connecting apparatus is/are preferably made as a flange, clamp connection and/or screwed pipe joint and/or are located on opposite axial ends of the connecting device 18, in particular are formed integrally therewith.
[0111] In the embodiment shown in
[0112] The connecting apparatus or connecting apparatuses can be made as groove unions or collar unions. In the illustrated embodiment the flange union 38 is made preferably as a collar union and the clamp union 39 is made preferably as a groove union.
[0113] Preferably, the connecting apparatus has a groove 40, preferably the groove 40 being made to hold a seal 41.
[0114] The outside diameter of the connecting apparatus is preferably larger than the outside diameter of the bordering section of the connecting device 18. In particular the outside diameter of the flange union 38 is greater than the maximum or bordering outside diameter of the second section 36 and/or the outside diameter of the clamp union 39 is greater than the maximum or bordering outside diameter of the first section 35 and/or of the third section 37.
[0115] As shown in
[0116] The connecting device 18 and/or the side wall 33 preferably delimits the internal cross section Q with one inside 42 of the side wall 33.
[0117] Preferably, the inside 42 runs conically along the longitudinal axis L—at least in the first section 35 and/or in the second section 36—and/or has an at least essentially straight contour. Alternatively or additionally, the inside 42 is shaped bell-like, is bell-shaped or in the form of a diverging Laval nozzle section. Preferably, the inside 42 of the side wall 33 is made at least essentially concave and/or convex.
[0118] In the illustrated embodiment the internal cross section and/or the slope of the internal cross section Q and/or of the inside 42 decreases along the longitudinal axis L or an angle enclosed between the longitudinal axis L and a tangent of the side wall 33 decreases. In particular, the first section 35 has an internal cross section Q which increases more dramatically along the longitudinal axis L than the second section 36.
[0119] Preferably, the connecting device 18, in particular the side wall 33, has an outside 43, and preferably the profile or the contour of the outside 43 can be made independent of the inside 42.
[0120] Preferably, the outside 43 has an external cross section A which increases along the longitudinal axis L. In the illustrated embodiment the outside 43 runs along the longitudinal axis L at least essentially parallel to the inside 42. But other solutions are also possible.
[0121] In particular, the outside 43—at least in the first section 35 and/or second section 36—is at least essentially straight and/or the outside 43 has an at least essentially conical contour or one which is arched in the longitudinal direction or is bell-like. But other designs are also possible here.
[0122]
[0123] The transition between the first section 35 and second section 36 and/or between the second section 36 and third section 37 is/are preferably at least essentially continuous. Especially preferably, the inside 42 at least in the first section 36 and/or in the second section 37 is made continuous.
[0124] In the illustrated embodiment, the outside 43—at least in the first section 35 and in the second section 36—is made straight and/or conical. But other designs are also possible here.
[0125] Preferably, the thickness of the side wall 33 and/or the difference between the internal cross section Q and the external cross section A increases along the longitudinal axis L and/or with increasing internal cross section Q.
[0126] In particular, the internal cross section Q increases along the longitudinal axis L with a first angle W1 which is greater than 5° and/or less than 20°, preferably at least essentially is equal to 12°, in particular an imaginary extension or tangent of the inside 42 including the first angle W1 with the longitudinal axis L.
[0127] As shown in
[0128] Preferably, the major axes H point from the outside to the inside in the direction of an internal cross section Q which is greater than an internal cross section Q into which the respective opening 34 discharges.
[0129] Especially preferably, the major axes H point from the outside to the inside in the direction of greatest internal cross section Q1 and/or intersect a plane imagined through the greatest internal cross section Q1. In particular the major axes H point from the outside to the inside in the direction of the filter 19, as shown in
[0130] Especially preferably, the major axes H of the openings 34 intersect the longitudinal axis L at a second angle W2 and/or the major axes H with the longitudinal axis L in a longitudinal sectional view of the connecting device 18, as shown in
[0131] Preferably, the inside 42 includes with the major axis H, in particular in the region of the respective mouth of the opening 34, a third angle W3, in particular preferably the third angle W3 being less than 90° and/or greater than the first angle W1 and/or the second angle W2.
[0132] The openings 34 are preferably oriented and/or located in one or more planes E, in particular the planes E being aligned at least essentially orthogonally to the longitudinal axis L of the connecting device 18, as illustrated in
[0133] Preferably, the planes E are each defined by at least three openings 34. In particular at least three openings 34 lie and/or discharge in one of the planes E.
[0134] Especially preferably, each opening 34 is or can be assigned to one of the planes E.
[0135] As shown in
[0136] The number of openings 34 per plane E increases preferably with increasing internal cross section Q along the longitudinal axis L.
[0137] Especially preferably, the ratio of all cross sections of the openings 34 of one plane E to the internal cross section Q into which the openings 34 of the plane E discharge remains constant at least essentially along the longitudinal axis L.
[0138] The openings 34—at least along the internal cross section Q into which the respective openings 34 discharge, and/or in a plane E—are arranged at least essentially circularly and/or form several concentric circles along the longitudinal axis L.
[0139] In one alternative which is not shown the openings 34 alternatively or additionally are arranged in a latticed manner or form a latticed structure.
[0140] The major axes H of the openings 34 of one of the planes E preferably have one common intersection point, in particular the intersection point lying on the longitudinal axis L.
[0141] The openings 34 are arranged uniformly distributed preferably along the longitudinal axis L—at least in the first section 35—and/or over the respective internal cross section Q. Preferably the openings 34 in the respective plane E are equidistantly offset to one another and/or arranged rotationally symmetrically to one another.
[0142] In the embodiment shown in
[0143] Preferably, the openings 34 have a diameter and/or a width which is more than 2% and/or less than 20%, preferably at least essentially equal to 10% of the diameter and/or of the width of the greatest internal cross section Q1.
[0144] In the illustrated embodiment, the openings 34 each have at least essentially the same diameter and/or the same width. But other designs are also possible, in particular in which the diameter and/or the width of each of the openings 34 and/or in one plane E and/or along the longitudinal axis L varies.
[0145] Preferably, the openings 34 have a diameter and/or a width of at least 5 mm and/or at most 40 mm, in particular of at least essentially 20 mm.
[0146] The cross section of the mouths or the cross sectional area of all openings 34 is together or cumulated preferably more than 2% or 5%, in particular more than 8% or 10%, especially preferably more than 12%, and/or less than 50% or 40%, in particular less than 30% or 20%, quite especially preferably less than 15%, of the area of the inside 42 and/or outside 43.
[0147] The openings 34 are preferably made elongated and/or tubular, preferably with a length which is greater than the diameter and/or the width of the openings 34.
[0148] Preferably, the internal cross section Q tapers in the direction of the cleaning device 20 and/or of the valve 31 and/or increases in the direction of the filter 19 and/or of the filter sections 21.
[0149] The suggested cleaning device 20 preferably has the connecting device 18 and/or is or can be connected to it. In particular the valve 31 which is preferably assigned to the cleaning device 20 and/or is an integral part of the cleaning device 20, is fluidically connected to the connecting device 18, as shown in
[0150] The valve 31 is preferably made as an axial valve, as shown, for example, in
[0151] Preferably, the valve 31 is or can be driven pneumatically, hydraulically and/or electrically. In the illustrated embodiment the valve 31 is preferably driven pneumatically, in particular by means of compressed air of the storage apparatus 28 (not shown).
[0152] The valve 31 preferably has a piston 44, preferably the piston 44 being movable axially and/or in the direction of the longitudinal axis L.
[0153] In
[0154] In the closed state, the piston 44 rests or lies on a cone seat 45 located in the valve 31 such that flow through the valve 31 is prevented.
[0155] Preferably, the piston 44 is pre-tensioned by means of a spring 46 or some other tensioning element. To open the valve 31, the valve 31 preferably has a valve chamber 47. In particular, the pressure of a medium in the valve chamber 47 is or can be adjusted or controlled by means of the control apparatus 29 (not shown).
[0156] Preferably, the valve 31 opens when the pressure in the valve chamber 47 is greater than the pressure produced by the spring 46.
[0157] The filter 19 shown in
[0158] The filter cloth 50 is preferably made to retain or filter particles of a certain size, in particular the initially described suspension dust.
[0159] Preferably, during and/or by the filtration, as indicated in
[0160] The arrows shown in
[0161] In filtration by means of the filter 19, the medium to be cleaned, in particular the raw gas 23, flows through the filter section 21 at least essentially from the outside to the inside and/or in the radial direction to the longitudinal axis L.
[0162] Flow through the connecting device 18 takes place during filtration by means of the filter 19 in the second section 36 preferably at least essentially axially and/or along the longitudinal axis L.
[0163] Subsequently or downstream, the flow in the first section 35 during filtration is diverted such that it flows from the inside to the outside through the openings 34.
[0164] Flow through the connecting device 18 and/or the openings 34 takes place preferably at least essentially from the inside to the outside during filtration and/or the connecting device 18 and/or openings 34 are made for flow through them to take place from the inside to the outside during filtration.
[0165] In particular, the suggested filter system 17 is made to direct a medium, preferably the clean gas 26, from the inside and/or from a side facing the filter 19 to the outside and/or to a side facing away from the filter 19 through the openings 34.
[0166] The connecting device 18 is made in particular to accelerate a medium, in particular the clean gas 26, during filtration. Especially preferably the connecting device 18 acts as a nozzle and/or converging tube during filtration.
[0167]
[0168] Preferably, the installation 1, the cleaning device 20 and/or the control apparatus 29 (compare
[0169]
[0170] The connecting device 18 and/or the cleaning device 20 is or are preferably made to retard a medium, in particular compressed air from the storage apparatus 28 (compare
[0171] Preferably, the openings 34 are made to direct or suction another medium, in particular the clean gas 26, from the outside to the inside during and/or for cleaning. In particular the connecting device 18 and/or the cleaning device 20 is or are made to increase the mass flow of a medium, preferably of the compressed air of the storage apparatus 28, and/or to suction a second medium, preferably the clean gas 26—in particular through the and/or by means of the openings 34.
[0172] The connecting device 18 acts preferably during and/or for cleaning as a diffuser.
[0173] Especially preferably, the action of the connecting device 18 depends on the flow direction through the connecting device 18.
[0174] Especially preferably, flow takes place through the connecting device 18 and/or the filter 19, in particular one of the filter sections 21, during and/or for cleaning in one direction which is preferably at least essentially opposite the flow direction which prevails during and/or for filtration by means of the filter 19.
[0175] In one especially preferred embodiment of the connecting device 18, the connecting device 18 is made as a supercritical diffuser and/or the internal cross section Q increases along the longitudinal axis L with a first angle W1 greater than or equal to 8°.
[0176] The openings 34 are in particular made—at least during and/or for cleaning—to prevent and/or reduce flow separation, in particular at and/or on the inside 42 of the connecting device 18. Especially preferably, in the connecting device 18—at least during cleaning—there is an at least essentially laminar flow and/or the connecting device 18 is made to enable a laminar flow or to support the formation of a laminar flow.
[0177]
[0178] The storage apparatus 28 is preferably made to supply the cleaning device 20 with a medium, in particular compressed air. Especially preferably the storage apparatus 28 is assigned to the filter system 17 and/or to the cleaning device 20 and/or is a component of the filter system 17 and/or of the cleaning device 20.
[0179] Preferably, the installation housing 2 has at least in part in the interior the storage apparatus 28 and/or the storage apparatus 28 is located at least essentially within or in the interior of the installation housing 2. In the embodiment shown in
[0180] Preferably, the storage apparatus 28 optionally has one or more storage units 51, as shown in
[0181] The storage apparatus 28 can be supplied from the outside with medium or compressed air, in particular by fluid connections between the storage unit(s) 51 and/or a compressor and the interior which is formed or surrounded by the storage apparatus 28. But it is also otherwise possible to supply compressed air or a medium to the storage apparatus 28.
[0182] The storage apparatus 28 has in particular a ring reservoir 52 which is located in the interior of the installation housing 2.
[0183] Preferably, the storage apparatus 28 and/or the ring reservoir 52 is made at least essentially as a ring or is made ring-shaped.
[0184] In the illustrated embodiment, the storage apparatus 28 and/or the ring reservoir 52 extends in the upper region of the installation housing 2, in particular in the dome region 8, and/or above the filter system 17 or the filter 19. But other designs or arrangements are also possible.
[0185] Preferably, the storage apparatus 28 is made as a gas reservoir, in particular as a reservoir for compressed air and/or as a line network, in particular as a gas line network, especially preferably as a compressed air line network. Especially preferably, the storage apparatus 28 is made to uniformly distribute and/or deliver a medium, in particular compressed air, to the valves 31 and/or to the filter system 17.
[0186] In particular, the storage apparatus 28 is made to supply several filter sections 21 of the filter 19 with a medium, in particular compressed air, individually and/or separated in time.
[0187] Preferably, the storage apparatus 28, in particular the ring reservoir 52, has at least two pipe segments 53 and/or is made of several pipe segments 53.
[0188] The pipe segments 53 are connected to one another or made integral, preferably by force-fit, form-fit and/or bonding, in particular by welding.
[0189] The pressure of the medium in the storage apparatus 28 is preferably more than 1 bar, in particular more than 2 bar, and/or less than 10 bar, in particular less than 8 bar, especially preferably less than 4 bar. The volume of the storage apparatus is preferably more than 50 l, in particular more than 100 l, especially preferably more than 200 l, and/or less than 1000 l, in particular less than 800 l, especially preferably less than 500 l. This has been found to be advantageous in conjunction with a compact construction and good cleaning performance.
[0190] Preferably, the storage apparatus 28, in particular the ring reservoir 52, is fluidically connected to the valve 31 and/or the connecting device 18.
[0191] Quite especially preferably, the valve 31 is located in the interior of the installation housing 2, in particular within the storage apparatus 28 and/or between the storage apparatus 28 and the connecting device 18. In particular, the storage apparatus 28, preferably the ring reservoir 52, is made to protect the valve 31 against an explosive atmosphere and/or to prevent direct contact of the valve 31 with an explosive atmosphere, in particular direct contact of the installation housing 2 and/or of the dome region 8.
[0192] Preferably, the installation housing 2, the cleaning device 20 and/or the storage apparatus 28 has or have several lines for supply of the cleaning device 20, of the storage apparatus 28, in particular of the ring reservoir 52, and/or of the valve 31 with a medium, in particular compressed air. In the embodiment shown in
[0193] The control air line 55 is preferably made to alternately open or close the valve 31. Especially preferably, the control apparatus 29 controls or adjusts the valve 31 by means of the control air line 55. Quite especially preferably, the pressure in the control air line 55 is greater than the pressure in the compressed air line 54.
[0194] The installation housing 2 has preferably several penetrations 56, in particular the compressed air line 54 and/or the control air line 55 being routed through the penetration 56 from the outside to the inside into the installation housing 2.
[0195] Especially preferably, the control apparatus 29 is made to control the valve 31 for cleaning of the filter 19, in particular of one of the filter sections 21.
[0196] In the embodiment shown in
[0197] The suggested cleaning method for sectional cleaning of the filter 19 is detailed below using
[0198] The cleaning method is executed preferably by means of the installation 1, the filter system 17, the connecting device 18, the cleaning device 20 and/or the control apparatus 29.
[0199]
[0200] The filter system 17 and/or the filter 19 is cleaned in sections and/or partially during the cleaning method.
[0201] Preferably, the filter system 17 and/or the filter 19 has at least two, preferably at least three, in particular at least four, filter sections 21, in particular filter cartridges 22, by means of a cleaning process 57 one of the filter sections 21 and/or one of the filter cartridges 22 at a time being cleaned, as shown in
[0202] Preferably, in the suggested cleaning method, the filter sections 21 are cleaned in cleaning processes 57 which are offset or separated in time from one another. In particular the filter sections 21 are cleaned in cleaning processes 57 separated from one another by a time interval T1.
[0203] Preferably, in the cleaning method a cleaning process 57 is completely finished or ended before a further cleaning process 57 starts.
[0204] Especially preferably all filter sections 21 and/or filter cartridges 22 of the filter 19 and/or the entire filter 19 are cleaned within one cleaning cycle 58.
[0205] In particular, the cleaning method has at least two cleaning cycles 58.
[0206] Preferably, the end of one cleaning cycle 58 is separated in time by a time interval T2 from the start of a following cleaning cycle 58.
[0207] Preferably, the (second) cleaning cycle 58 directly follows the (first) cleaning cycle 58, in particular between the end of the (first) cleaning cycle 58 and the start of the (second) cleaning cycle 58 and/or during the time interval T1 and/or T2 no cleaning process 57 being triggered or carried out.
[0208] As shown in
[0209] Preferably, a cleaning process 57 and/or a cleaning cycle 58 is triggered by opening the assigned valve 31, preferably one valve 31 being assigned to one filter section 21 or filter cartridge 22 at a time and/or one filter section 21 at a time being cleanable by opening of the corresponding valve 31.
[0210] In particular, as already explained at the beginning, by triggering a cleaning process 57 the flow direction of the pertinent filter section 21 or of the pertinent filter cartridge 22 is reversed.
[0211] As shown in
[0212]
[0213] Preferably, during the cleaning process 57 in addition to compressed air from the storage apparatus 28 another medium, in particular the clean gas 26, is directed into the filter section 21 or the filter cartridge 22, as is indicated by arrows in
[0214]
[0215] Preferably, in the suggested cleaning method, filter sections 21 adjacent to one another are cleaned in cleaning processes 57 offset in time from one another, as shown by means of
[0216] In a quite especially preferable version of the method, in a cleaning cycle 58, first those filter sections 21 are cleaned which have the greatest distance to the compressed air line 54.
[0217] In the suggested cleaning method, preferably the time interval T1 between the cleaning processes 57, in particular within the respective cleaning cycle 58, and/or the time interval T2 between the end of one of the at least two cleaning cycles 58 is or are changed.
[0218] In particular, the time intervals T1 between successive cleaning processes 57 in the cleaning method are changed. In the sense of this invention the feature that “two cleaning processes 57 follow one another” should preferably be understood such that no further cleaning process 57 takes place between the two successive cleaning processes 57. The corresponding applies to successive cleaning cycles 58.
[0219] If the filter 19 has at least three filter sections 21, in the cleaning method the time interval T1 between the successive cleaning process 57 of a first and a second filter section 21 and the time interval T2 between the successive cleaning processes 57 of the second and a third filter section 21 are each changed.
[0220] Preferably, the time interval T1 and/or the time interval T2 is or are changed by means of feedback control 59 and/or feedback control 59 is carried out in the suggested cleaning method and causes a change or variation of the time intervals T1 and T2.
[0221]
[0222] Preferably, in the cleaning method and/or the feedback control 59, the differential pressure DP between the filter inlet 24 and the filter outlet 25 is adjusted and/or used as a controlled variable 60 in the feedback control 59.
[0223] Preferably, a target differential pressure SP is specified as a reference variable 61, in particular exogenously to the feedback control 59.
[0224] The target differential pressure SP is preferably more than 1000 Pa, in particular more than 2000 Pa, especially preferably more than 3000 Pa, and/or less than 7000 Pa, in particular less than 6000 Pa, especially preferably less than 5000 Pa. Quite especially preferably, the target differential pressure SP is at least essentially 4000 Pa.
[0225] Preferably, the target differential pressure SP in the cleaning process is kept constant. But other versions of the method are also possible in which the target differential pressure SP is changed.
[0226] Preferably, the difference between the target differential pressure SP and the differential pressure DP is used as the system deviation 62 in the feedback control 59 and/or in the cleaning method.
[0227] The feedback control 59 and/or the cleaning method uses or use preferably one controller, in particular a proportional-integral-derivative (PID) controller 63. But it is also possible to use other controllers in the feedback control 59 and/or in the cleaning method.
[0228] The triggering of a cleaning process 57 and/or the opening of the valve 31 or of one of the valves 31 and/or the length of the time interval T1 and/or T2 is preferably used as a manipulated variable 64 in the feedback control 59 and/or in the cleaning method.
[0229] The controller is preferably made to determine the manipulated variable 64 by means of the system deviation 62, in particular the system deviation 62 being multiplied by a factor, being integrated and/or being differentiated over a fixed time.
[0230] The cleaning method and/or the feedback control 59 preferably uses the filter system 17 and/or the cleaning device 20, preferably together with the storage apparatus 28, as the controlled system 65.
[0231] As shown in
[0232] In the cleaning method and/or in the feedback control 59, the differential pressure DP and or the system deviation 62 is preferably filtered with a control filter 67, preferably with a low-pass characteristic and/or such that peaks and/or fluctuations of the differential pressure DP caused by a cleaning process 57 and/or the cleaning processes 57 of one cleaning cycle 58 are at least essentially suppressed and/or filtered.
[0233] As already explained, the time interval T1 between two successive cleaning processes 57 and/or the time interval T2 between two successive cleaning cycles 58 with several cleaning processes 57 each is each determined by feedback control 59 which preferably has the control filter 67.
[0234] The control filter 67 is preferably made or designed such that both the pressure peaks which are produced by the respective cleaning process 57, in particular by feed of compressed air, and also pressure deviations based on the differential pressure DP which has changed after the completion of a cleaning process 57 are smoothed and/or averaged.
[0235] Preferably, the control filter 67 has a three-dB cut-off frequency or critical frequency of one preferred low-pass characteristic which is smaller than 1/(2×π×time constant), the time constant preferably being greater than the minimum time interval T1, the minimum time interval T2 and/or greater than 1 s, preferably greater than 2 s or 4 s, in particular greater than 5 s. Alternatively or additionally, the time constant is preferably smaller than the sum of the time intervals T1 of the cleaning processes 57 of one cleaning cycle 58, less than 30 s, preferably less than 25 s, especially preferably less than 20 s or 15 s. The control filter 67 can however have a filter characteristic other than a lowpass characteristic, its being preferred that it is made to smooth deviations of the differential pressure DP which have been caused by cleaning processes 57.
[0236] The differential pressure DP or the difference between the differential pressure DP and target differential pressure SP in the sense of this invention is then regarded as smoothed when the deviations caused by or in a cleaning process 57 are reduced or damped by more than 10%, preferably more than 20%, in particular more than 30% or 40%.
[0237] In one especially preferably embodiment, the feedback control 59 is designed such that the control filter 67 damps frequencies above 10 Hz, preferably above 5 Hz, in particular above 2 Hz or 1 Hz, by more than 50%.
[0238]
[0239] In the illustrated cleaning method, preferably five filter sections 21 are cleaned by means of a respective cleaning process 57 in a cleaning cycle 58, the time intervals T1 between the cleaning processes 57 being changed each time.
[0240] In the illustrated example, the time intervals T1 between the cleaning processes 57 become smaller with increasing clogging and/or fouling of the filter sections 21, in particular of the filter cloth 50 and/or with time.
[0241] Preferably, the time at which a cleaning process 57 is completed or takes place is less than 10 s, in particular less than 5 s, especially preferably less than 2 s. Quite especially preferably, the time of one cleaning process 57 is at least essentially 1 s.
[0242] Preferably, the time for one cleaning process 57 is less than the time which cleaned particles, in particular the suspension dust and/or the filter cake 32 requires or require to travel or fall out of the immediate suction area of the respective filter section 21 during the cleaning process 57.
[0243] In particular, during and/or after a cleaning process 57, refiltration of particles cleaned by the cleaning process 57 is prevented, avoided or reduced.
[0244] Preferably, the time intervals T1 between the cleaning processes 57 are limited with a maximum value and/or a minimum value, preferably the maximum value and/or the minimum value being specified exogenously to the feedback control 59 and/or the cleaning method.
[0245] Especially preferably, the maximum value is less than 500 s, in particular less than 400 s, especially preferably less than 300 s, and/or the minimum value is more than 5 s, in particular more than 10 s, especially preferably more than 15 s.
[0246] Preferably, the differential pressure DP rises during filtration by means of the filter 19, in particular when a cleaning process 57 is not taking place.
[0247] In the illustrated characteristic, the differential pressure DP increases preferably at least essentially linearly with the time T or the difference between the differential pressure DP and the target differential pressure SP decreases essentially linearly with the time T. But other curve characteristics are also possible.
[0248] A cleaning process 57 is preferably triggered when the differential pressure DP reaches the target differential pressure SP, exceeds it and/or approaches it. In particular, a cleaning process 57 is triggered depending on the differential pressure DP, the system deviation 62 and/or on the, preferably previous, time interval T1 and/or time interval T2. Especially preferably, the controller of the feedback control 59 determines the instant of triggering of a cleaning process 57 and/or the start of a cleaning cycle 58.
[0249] Preferably, the differential pressure DP drops during the cleaning process 57 and/or by the cleaning process 57. In particular, the difference between the differential pressure DP and the target differential pressure SP increases during the cleaning process 57 and/or by the cleaning process 57.
[0250] As shown in
[0251] Especially preferably the differential pressure DP after cleaning or after one cleaning process 57 rises linearly and/or at least essentially as before cleaning or a cleaning process 57. But other curve characteristics are also possible, in particular in which the gradient of the differential pressure DP increases with the time T and/or with the number of triggered cleaning processes 57.
[0252] Depending on the controller of the feedback control 59, after a first cleaning process 57 another cleaning process 57 is triggered, in particular when the differential pressure DP again reaches, exceeds and/or approaches the target differential pressure SP.
[0253] Preferably, the differential pressure DP drops in a cleaning process 57 at least essentially to the same value as in the previous cleaning process 57 or the differential pressure DP after successive cleaning processes 57 is at least essentially the same.
[0254] As
[0255] In particular, the time until the differential pressure DP reaches the target differential pressure SP, exceeds it and/or approaches the target differential pressure SP decreases with the time T.
[0256] The time interval T1 between two successive cleaning processes 57, in particular between the start of two successive cleaning processes 57 and/or the end of two successive cleaning processes 57 and/or the end of one and the start of a following cleaning process 57 becomes preferably at least essentially exponentially smaller, preferably during filtration by means of the filter 19 and/or with the time T.
[0257] Especially preferably, with the suggested cleaning method, the time interval T1 and/or the time interval T2 is adjusted and/or used as a controlled variable 60 or controlled variables 60 in the feedback control 59.
[0258] In particular, the time interval T1 and/or the time interval T2 is/are used as the manipulated variable 64 or manipulated variables 64 in the feedback control 59 or in the cleaning method.
[0259] Especially preferably, the time intervals T1 and T2 are not directly derived from the differential pressure DP or the comparison of the differential pressure DP to the target differential pressure SP. It is preferred that the time interval T1 and the time interval T2 are computed, defined or determined by the feedback control 59, especially preferably by means of the control apparatus 29.
[0260] In the illustrated curve characteristic, all five filter sections 21 are cleaned in one cleaning cycle 58. Preferably, after the end of the illustrated cleaning cycle 58, a following cleaning cycle 58 (not shown) begins.
[0261]
[0262] Preferably, a cleaning process 57 is triggered at the start of the respective cleaning cycle 58 when the differential pressure DP reaches the target differential pressure SP, exceeds it and/or approaches the target differential pressure SP.
[0263] Preferably, the time interval T1 between successive cleaning processes 57 of one cleaning cycle 58 is changed in particular by means of the above explained feedback control 59 and/or for the entire cleaning cycle 58 is fixed at an at least essentially constant value. In particular, the subsequent cleaning processes 57 take place within the cleaning cycle 58 regardless of the differential pressure DP and/or the target differential pressure SP and/or after the time interval T1.
[0264] The time interval T1 between successive cleaning processes 57 within one cleaning cycle 58 is preferably changed and/or fixed before and/or at the start of the cleaning cycle 58, preferably by means of the feedback control 59, and/or is held constant at the previously established value during the entire cleaning cycle 58.
[0265] As
[0266] In the illustrated example, the filter 19 preferably has three filter sections 21 and/or one cleaning cycle 58 encompasses three cleaning processes 57.
[0267] If all filter sections 21 in one cleaning cycle 58 are cleaned by means of the cleaning processes 57, the cleaning cycle 58 is ended.
[0268] Preferably, after completion of one cleaning cycle 58, separated in time by the time interval T2, a further following cleaning cycle 58 starts, in particular the time interval T2 of successive cleaning cycles 58 being changed.
[0269] Preferably, another cleaning cycle 58 starts with the triggering of a cleaning process 57. As shown in
[0270] Preferably, the time intervals T2 from cleaning cycle 58 to cleaning cycle 58 and/or with the time T become smaller But other variations are also possible.
[0271] Preferably, the differential pressure DP with time T increasingly approaches the target differential pressure SP.
[0272] When the differential pressure DP can no longer be adjusted by means of the cleaning method and/or the feedback control 59, in particular when the differential pressure DP exceeds the target differential pressure SP by a previously fixed value and/or the time interval T1 and/or the time interval T2 reaches a previously established minimum value, the filter 19 is preferably completely cleaned, in particular wet, preferably the installation 1 and/or the filter system 17 being shut down and/or the filtration being adjusted by means of the filter 19.
[0273] Preferably, the time intervals T1 are changed such that the number of cleaning processes 57 is minimized and/or the time until necessary wet cleaning of the filter 19 is maximized.
[0274] Individual aspects and features of the different embodiments and versions of the method can be implemented independently of one another, but also in any combination with one another.