EFFICIENT DRIVE FOR PIEZOELECTRIC INERTIA MOTORS
20240030834 ยท 2024-01-25
Inventors
Cpc classification
International classification
Abstract
A control device and a control method for a piezoelectric inertia motor are provided. In the stick phase, a first switching element and a second switching element are switched in directions opposite to one another by pulse width modulation, where a time component of a first switching state of ON and OFF increases relative to a time component of a second switching state of ON and OFF, the pulse width modulation is filtered by the capacitive piezoelectric actuator and an inductance, and a first charging operation is carried out, and the time components of the first switching state and the second switching state are reversed at the beginning of a slip phase, and thereby carrying out a second charging operation in the opposite direction to the first charging operation at the capacitive piezoelectric actuator. By storing electromagnetic energy in the inductance, the configuration provided allows for the reduction of energy dissipation as heat and can contribute to an energy-efficient drive for inertia motors.
Claims
1-16. (canceled)
17. A control device for a piezoelectric inertia motor, comprising: a capacitive piezoelectric actuator; an inductance; a first switching element connecting said capacitive piezoelectric actuator via said inductance to a first potential; a second switching element connecting said capacitive piezoelectric actuator via said inductance to a second potential that differs from said first potential; and a control element which is suitable for: repeatedly switching said first switching element and said second switching element with pulse width modulation in directions opposite to one another in a stick phase of said piezoelectric inertia motor, where, in said pulse width modulation, a time component of a first switching state of switching states ON and OFF increases relative to a time component of a second switching state, and the pulse width modulation is filtered by said capacitive piezoelectric actuator and said inductance, and thereby carrying out a stepwise first charging operation of charging operations charging and discharging at said capacitive piezoelectric actuator; and reversing the time component of the first switching state and the time component of the second switching state at the beginning of a slip phase of said piezoelectric inertia motor, and thereby carrying out a second charging operation in the direction opposite to the first charging operation at said capacitive piezoelectric actuator.
18. The control device according to claim 17, where a damped oscillating circuit containing said capacitive piezoelectric actuator and said inductance exhibits an overshoot in the transition from the slip phase to the stick phase.
19. The control device according to claim 17, where said inductance represents a first inductance and said first switching element connects said capacitive piezoelectric actuator via said first inductance to said first potential, comprising: a second inductance; a third switching element connecting said capacitive piezoelectric actuator via said second inductance to said first potential; and a fourth switching element connecting said capacitive piezoelectric actuator via said second inductance to said second potential, where said control element is suitable in the slip phase for switching said third switching element equally to said first switching element during the first charging operation and for switching said fourth switching element equally to said second switching element during the second charging process.
20. The control device according to claim 17, where said inductance represents a first inductance and said capacitive piezoelectric actuator is connected via said first inductance to said first switching element and to said second switching element, comprising: a third inductance, a fifth switching element connecting said capacitive piezoelectric actuator via said third inductance to said first potential, and a sixth switching element connecting said capacitive piezoelectric actuator via said third inductance to said second potential, where said control element is suitable for switching said fifth switching element equally to said second switching element and said sixth switching element equally to said first switching element.
21. The control device according to claim 17, where said control device is configured to carry out the first charging operation and the second charging operation without contact by inductive charging.
22. The control device according to claim 17, where said inductance represents a receiving inductance, said control device contains a transmitting inductance, and said capacitive piezoelectric actuator is connected inductively via said receiving inductance and said transmitting inductance to said first switching element and to said second switching element.
23. The control device according to claim 22, where said control device is configured to carry out the first charging operation and the second charging operation without contact via said transmitting inductance and said receiving inductance.
24. The control device according to claim 22, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, said receiving inductance represents a first receiving inductance, and said control device contains a second transmitting inductance and said second capacitive piezoelectric actuator which is connected inductively via said second receiving inductance and said transmitting inductance to said first switching element and said second switching element, and said first piezoelectric actuator and said second piezoelectric actuator are oriented in opposite polarization directions to one another.
25. The control device according to claim 22, comprising a transformer containing said transmitting inductance and said receiving inductance.
26. The control device according to one of the claim 20, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, comprising a second capacitive piezoelectric actuator which is connected in parallel or in series with said first capacitive piezoelectric actuator in the opposite polarization direction.
27. The control device according to claim 17, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator and said inductance represents a first inductance, comprising: a fourth inductance; and a second capacitive piezoelectric actuator which is connected by a seventh switching element via said fourth inductance to said first potential and via an eighth switching element to said second potential; and said control element is suitable for switching said seventh switching element in the direction opposite to said first switching element and for switching said eighth switching element in the direction opposite to said second switching element.
28. The control device according to claim 17, where a frequency of the pulse width modulation is at least 1 MHz.
29. The control device according to claim 28, where the frequency of the pulse width modulation is higher by a factor of at least 30 than a charging frequency of said capacitive piezoelectric actuator.
30. The control device according to claim 17, which comprises gallium nitride transistors as switching elements.
31. The control device according to claim 17, where the first charging operation and the second charging operation comprise: charging operations charging and discharging; or charging in the polarization direction of the capacitive piezoelectric actuator and charging in the direction opposite to the polarization direction of the capacitive piezoelectric actuator.
32. The control method for a piezoelectric inertia motor, comprising, in a stick phase of said piezoelectric inertia motor: repeatedly switching in directions opposite to one another a first switching element connecting a capacitive piezoelectric actuator via an inductance to a first potential and a second switching element connecting said capacitive piezoelectric actuator via said inductance to a second potential, with pulse width modulation, where, in the pulse width modulation, a time component of a first switching state of switching states ON and OFF increases relative to a time component of a second switching state and the pulse width modulation is filtered through said capacitive piezoelectric actuator and said inductance, whereby a stepwise first charging operation of charging operations charging and discharging is carried out at said capacitive piezoelectric actuator, and at the beginning of a slip phase of said piezoelectric inertia motor: reversing the time component of the first switching state and the time component of the second switching state, whereby a second charging operation in the direction opposite to the first charging operation is carried out at said capacitive piezoelectric actuator.
33. The control device according to claim 23, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, said receiving inductance represents a first receiving inductance, and said control device contains a second transmitting inductance and said second capacitive piezoelectric actuator which is connected inductively via said second receiving inductance and said transmitting inductance to said first switching element and said second switching element, and said first piezoelectric actuator and said second piezoelectric actuator are oriented in opposite polarization directions to one another.
34. The control device according to one of the claim 21, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, comprising a second capacitive piezoelectric actuator which is connected in parallel or in series with said first capacitive piezoelectric actuator in the opposite polarization direction.
35. The control device according to one of the claim 22, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, comprising a second capacitive piezoelectric actuator which is connected in parallel or in series with said first capacitive piezoelectric actuator in the opposite polarization direction.
36. The control device according to one of the claim 23, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, comprising a second capacitive piezoelectric actuator which is connected in parallel or in series with said first capacitive piezoelectric actuator in the opposite polarization direction.
37. The control device according to one of the claim 25, where said capacitive piezoelectric actuator represents a first capacitive piezoelectric actuator, comprising a second capacitive piezoelectric actuator which is connected in parallel or in series with said first capacitive piezoelectric actuator in the opposite polarization direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Further details, advantages, and features of the invention shall arise from the following specification and the drawings to which reference is expressly made with regard to all details not described in the text, where:
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DETAILED DESCRIPTION
[0067] A circuit topology according to an exemplary embodiment is shown in
[0068] A capacitive piezoelectric actuator 621 is connected via an inductance 631 by a first switching element 611 to a first potential 641 and by a second switching element 612 to a second potential 642.
[0069] By way of example, second potential 642 is referred to as ground (GRN). In general, however, it is sufficient for potentials 641 and 642 to differ from one another.
[0070] As shown in
[0071] Of the elements shown in
[0072] In the configuration shown in
[0073] In the slow phase or stick phase, charging or discharging is effected by an inductance, for example, inductance 631. For this purpose, switching elements 611 and 612 are actuated with a suitable pulse width modulation signal which causes switching elements 611 and 612 to open and close synchronously so that slow charging or discharging can take place. Switching elements 611 and 612 are repeatedly switched in directions opposite to one another, as shown schematically in
[0074] As can also be seen in
[0075] Averaged over the slow phase, an average time component of the first switching state can be greater than an average time component of the second switching state in order to reach the charge state to be obtained by the charging operation in the slow phase. On average, charging then outweighs discharging when the actuator is being charged in the slow phase, and discharging outweighs charging when the actuator is being discharged.
[0076] As can also be seen in
[0077] GaN transistors can be used as switching elements 611-614, 611-614. As can be understood from
[0078] In
[0079] Switching elements 613 and 614 can additionally be activated or switched during the fast discharging in the fast phase. In order to rapidly discharge capacitive actuator 621, switching elements 612 and 614 can be set together in the ON position for a short period of time (e.g. 0.1 to 6 s). This is shown in
[0080] As described, the damped oscillating circuit, which comprises capacitive piezoelectric actuator 621 and inductance 631 and any equivalent resistance R and, in the case of a double half bridge, also inductance 632, exhibits overshooting in the transition from the slip phase to the stick phase. While the inertia motor then transitions from the slip phase to the next stick phase at the end of a cycle, in this transition from sliding to stick phase, the control signal which controls the charging and discharging of capacitive actuator 621 or actuators 621, 622 can have a transition phase which comprises the overshoot and damped oscillation.
[0081] Charging and discharging a second capacitive actuator 622, if present, occurs in an identical manner, while the signals are mirrored.
[0082] As can also be seen in
[0083] Furthermore, unlike what is shown in
[0084] Similarly, the switching elements are switched in the topology shown in
[0085] Switching elements 613 and 614 can be activated or switched, respectively, in parallel with switching elements 611 and 612 for fast charging of capacitive actuator 621 in the fast phase or slip phase to build up a voltage in the range of +Vin. In order to fast charge capacitive actuator 621, switching elements 611 and 613 are set to the ON state for a short period of time (0.1 to 6 s). This is shown in
[0086] Even if the duration of the ON switching state for switching elements 611 and 613 is very short in the fast phase, charging the capacitive actuator behaves according to a step response or impulse response of an RLC circuit (taking into account an equivalent resistance R) for the reason that equivalent inductance L is also reduced due to the parallel connection of inductances 631 and 632 (L1//L2). The operating condition presently described with reference to
[0087] In synchronism with this, capacitive piezoelectric actuator 622 is actuated such that slow charging/expansion and fast discharging/contraction takes place in the former. In particular, the switching conditions are such that switching element 611 is actuated identically to switching element 612, switching element 612 identically to switching element 611, switching element 613 identically to switching element 614, and switching element 614 identically to switching element 613. Idealized voltage waveforms corresponding to the switching conditions described with reference to
[0088] For a further exemplary embodiment, a circuit topology is shown schematically in
[0089] As shown in
[0090] In addition, as shown in
[0091] If, in addition to actuator 621, a second actuator 622 is present for driving the piezoelectric motor, then, as shown in
[0092] In this configuration, instead of charging or discharging a capacitor, one can also speak of charging an actuator with a positive or negative potential (or bringing about a positive or negative voltage at the actuator). Charging a capacitive piezoelectric actuator can generate an electric field in the actuator. If, after charging, the electric field is oriented in the same direction as the polarization direction of the piezoelectric actuator, then the capacitance of the actuator (or the capacitor that the actuator acts as in the circuit) can be said to be positively charged. If, after charging, the electric field is charged in the direction opposite to the polarization direction of the piezoelectric actuator, then the capacitance of the actuator can be said to be negatively charged. While a positively charged or positively charging actuator expands, a negatively charged or negatively charging actuator contracts.
[0093] Capacitance or capacitor 621 can be charged slowly to a positive potential by simultaneously switching switching elements 1111 and 1112 via inductances 1131 and 1131 with PWM signals, where switching elements 1111 and 1112 during the slow phase, as previously described for switching elements 511 and 612 with reference to
[0094] In order to produce a slow contraction at actuator 621 in the stick phase and rapid extension or expansion in the slip phase, actuator 621 is slowly charged to a negative potential, as shown in
[0095] Similarly, a waveform of the charge signal that is mirrored with respect to actuator 621 is generated at second actuator 622. The capacitance of actuator 622 can be slowly charged to a positive potential with a PWM signal by switching elements 1211 and 1212 and inductances 1231 and 1231. Once the potential at actuator 622 has reached a certain value, it is charged to a negative potential by a narrow pulse of switching elements 1211, 1214, 1211 and 1213. Such actuation produces a slow expansion and fast contraction of actuator 622.
[0096] According to an embodiment shown in
[0097] In the case of two actuators 621 and 622 in the configuration shown in
[0098] Fast charging or discharging takes place at the end of each cycle of the PWM signal. For the fast phase or slip phase, the current path of the actuating signals is shown in
[0099] Although the slow rise and drop of the voltage at the capacitive actuators is shown to be linear in an idealized or simplified manner in the schematic voltage profiles shown in
[0100] In the configuration shown in
[0101] Accordingly, switching element 611 is switched on for a short period of time and switching element 612 is switched off. The (fast) charging of actuator 622 behaves according to a step response of an RLC circuit. Due to the small inductance and capacitance values of inductance 631 or actuator 622, respectively, the actuator reaches an overshoot value within approx. 1 to 2 s. After a small, heavily damped oscillation, the subsequent (slow) discharge period takes place.
[0102] The current path for the fast phase of the drive signals according to a simple half-bridge topology is also illustrated in
[0103] In a state where actuator 621 is connected via switching element 612 to capacitance Ca1, inductance 631 and resistor R to second potential 642, capacitive actuator 621 discharges. At the same time, capacitive actuator 622 is connected via resistor R as well as inductance 631 and switching element 611 to the first potential of the source voltage +Vin and charges under this condition.
[0104] As already mentioned, switching elements 611 and 612 are ON or OFF at the same time. Switching elements 612 and 611 are likewise switched ON or OFF at the same time. Resistance R in
[0105] A further exemplary embodiment is shown in
[0106] As in the case with the topology described with reference to
[0107] A further embodiment with a full bridge arrangement is shown in
[0108] In some further embodiments, capacitive piezoelectric actuator 621 or two actuators 621 and 622, respectively, is/are connected inductively via a receiving inductance and a transmitting inductance to two potentials 641 and 642. The transmitting inductance is connected via switching elements 1111 and 1111 or 1112 and 1112, respectively, to two potentials 641 and 642, and the receiving inductance is connected to at least one of two actuators 621 and 622. The transmitting inductance transmits electrical energy to the receiving inductance.
[0109] In one embodiment, the receiving inductance and the transmitting inductance are included in a transformer as an input coil and an output coil, respectively. A transformer element can increase or decrease the magnitude of the control signal for the actuators. As shown in Figure a transformer 2031 at the output portion of an H-bridge circuit topology is connected via switching elements 1111 and 1111, and 1112 and 1112, respectively, to first potential 641 and second potential 642, respectively. Although the output signal of a transformer is generally sinusoidal, sawtooth-like signals such as signals that approximate a sawtooth or flattened sawtooth can be generated at the piezoelectric actuators by switching at very high frequencies, as can be done, for example, by using GaN transistors as switching elements. The output coil or receiving coil of transformer 2031 also functions as an inductance that is connected to the capacitances of the piezoelectric actuators. As shown in
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[0111] As shown in
[0112] Receiving coils 2131 and 2132 can absorb the wirelessly or contactlessly transmitted energy and convert it into a current that flows through them with a high signal frequency. Since the inductance of the receiving coil and the capacitance of the actuator each function as an RLC circuit, the voltage waveform or a voltage drop, respectively, at the actuator capacitance corresponds to a sawtooth-like signal.
[0113] In the embodiments illustrated in
[0114] The receiving coil absorbs the energy from the transmitting coil and supplies it to actuators 621 and 622. Actuators 621 and 622 can either be connected in series, as shown in
[0115] The present invention provides a control device for a piezoelectric inertia motor. In addition to one or more capacitive piezoelectric actuators and inductances and the switching elements that are interconnected according to the topologies described in this disclosure, this control device also comprises a control element that is suitable for controlling the switching elements of the control device in the stick phase and in the slip phase in order to generate at the actuator or actuators, respectively, the voltage signal waveforms which cause the charging operations in opposite directions in the stick phase and in the slip phase of the piezoelectric inertia motor and thus the expansion and contraction. This control element can be included in the control device, for example, in the form of an integrated circuit which generates the PWM signals as digital signals and/or a computer interface which receives the digital signals.
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[0117] The measured voltage and current waveforms in the opposite direction are shown for multilayer actuator 622 with actuator capacitance Ca2 in
[0118] In
[0119] In order to generate the modified sawtooth waveforms, PWM signals are first generated in digital form with a high frequency (e.g. 0.5 to 5 MHz). The PWM signals are amplified by GaN transistor switching elements and amplified by the RLC circuit to obtain the final shape of modified sawtooth-like waveforms as voltage profiles for actuating and driving the piezoelectric actuators.
[0120] While the waveforms of the voltage profiles at the actuators in
[0121] In
[0122] As shown in
[0123] While one distinguishes between a stick phase (slow phase) and a slip phase (fast phase) when driving a piezoelectric inertia motor, the voltage signal at the charging and discharging actuators additionally has a transition phase or transition period at the transition from the slip phase to the stick phase, as already mentioned. This transition phase is characterized by the damped oscillation described that arises in the context of the step response or natural response of the RLC oscillating circuit, as shown in
[0124] The transition period from the slip phase to the stick phase is also shown in
[0125] The frequency (f2) of the pulse width modulation is advantageously at least 1 MHz. In addition, it is advantageously higher by a factor of 30 than a charging frequency of the capacitive piezoelectric actuator, i.e. the frequency of the voltage signal that corresponds to period T1 of the voltage signal. The effect of the PWM frequency on the slow phase (stick phase) of the sawtooth-like signal at the actuators is shown in
[0126] In all of the examples of the actuator voltage and PWM signal profiles shown in
[0127] As can be seen, the frequency or period T2 of the PWM signal controls the profile of the slow phase (stick phase) of the sawtooth-like voltage signal at the actuators. High-frequency operation or the high-frequency properties of the switching elements that generate or amplify the PWM signal (e.g. GaN transistors) play a role in generating an advantageous voltage profile at the capacitive actuators. If the PWM signal frequency f2 is not sufficiently high, e.g., lower than 1 MHz, then the waveforms in the profile of the slow phase (slow charging or discharging) will be disturbed as shown in
[0128] The natural response of an RLC oscillating circuit is calculated below. For this we assume that at t=0, the current flowing through inductance L, is equal to 0 and the voltage at the capacitor of the capacitance C is equal to V.sub.0. Then the equation
[0129] is fulfilled. Derivation results in
[0130] and the characteristic equation is
[0131] For the reason that experimentally observed voltage and current waveforms of the RLC circuits of capacitive piezoelectric actuator and inductance(s) exhibit a damped oscillation (ringing), it can be assumed that the system is a second-order system and is underdamped. This means that the characteristic equation has two complex conjugate roots s.sub.1,2:
s.sub.1,2=.sup.2+.sub.0.sup.2(4)
[0132] where
[0133] is the damping factor,
[0134] is the resonant angular frequency and
.sub.d=.sub.0.sup.2.sup.2(7)
is the natural angular frequency or damping angular frequency. The parameters can be calculated from the initial conditions and the components of the circuit.
[0135] The half-bridge topology shown in
[0136] With equation (6), the resonance frequency f.sub.0 can be calculated as
[0137] The damping angular frequency (or natural angular frequency) co d or damping frequency/natural frequency f.sub.d can be experimentally read from the voltage or current waveform of
.sub.d=2*f.sub.d=2*166 kHz(9)
[0138] The symbol * presently denotes a scalar multiplication. With the measurement values presently illustrated, the current waveform should satisfy the following equation:
i(t)=B.sub.2*e.sup.t*Sin(2*f.sub.d*t)(10)
[0139] From the measurement points on the current waveform marked in
R=*2*L(11)
[0140] results in R=2.954, which can be rounded to 3.
[0141] With the parameters obtained by the above derivation, the current waveform satisfies the following equation:
i(t)_.sub.model=5*e.sup.211000t*Sin(2**166000*t)(12)
[0142] As can be seen in the plots shown in
[0143] Measured voltage and current waveforms with associated configurations of RLC oscillating circuits with multilayer actuators with capacitances Ca1 and Ca2 during the fast phase (slip phase) are shown in
[0144] In summary, the present invention relates to a control device and a control method for a piezoelectric inertia motor. In the stick phase, a first switching element and a second switching element are switched in directions opposite to one another by pulse width modulation, where a time component of a first switching state of on and off increases relative to a time component of a second switching state of on and off the pulse width modulation is filtered by the capacitive piezoelectric actuator and an inductance, and a first charging operation is carried out, and the time components of the first switching state and the second switching state are reversed at the beginning of a slip phase, and, as a result, a second charging operation opposite to the first charging operation is carried out at the capacitive piezoelectric actuator. By storing electromagnetic energy in the inductance, the configuration provided allows for the reduction of energy dissipation as heat and can contribute to an energy-efficient drive for inertial motors.