STORAGE CONTAINER, GROWTH AND/OR PROPAGATION STATION, CULTIVATION SYSTEM AND METHOD FOR CULTIVATING DEVELOPMENT MATERIAL
20240023495 · 2024-01-25
Inventors
Cpc classification
B65D81/22
PERFORMING OPERATIONS; TRANSPORTING
B65D2565/388
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
B65D81/30
PERFORMING OPERATIONS; TRANSPORTING
B65D85/52
PERFORMING OPERATIONS; TRANSPORTING
B65D2565/387
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D81/22
PERFORMING OPERATIONS; TRANSPORTING
B65D81/20
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
B65D81/30
PERFORMING OPERATIONS; TRANSPORTING
B65D85/52
PERFORMING OPERATIONS; TRANSPORTING
B65D88/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A storage container includes an interior space and a substrate disposed therein, a biological living development material disposed in or on the substrate. The storage container is a sealed capsule to provide an aseptic atmosphere. The substrate is an absorbent material having a water absorption capacity in the dry state of at least 50 g water/cm.sup.3. The storage container has two end segments and a tubular middle segment. The substrate and the development material are arranged in the middle segment. At least a first one of the end segments is arranged opposite the middle segment. The substrate and the development material are arranged in the middle segment. At least a second one of the end segments is arranged opposite the middle segment and has a smaller wall thickness than the middle segment, has a wall material that is more thermally, physically, or chemically susceptible to attack than the middle segment, has a predetermined separation point.
Claims
1-24. (canceled)
25. A storage container, comprising: an interior space; a substrate arranged in the interior space, wherein the substrate is stationarily arranged on a wall of the storage container, and wherein the substrate is an absorbent material with a water absorption capacity in the dry state of at least 50 g water/cm.sup.3; a biological living development material arranged in or on the substrate, wherein the storage container is a sealed capsule ensuring an aseptic atmosphere in the interior space; at least two end segments; and a middle segment, which is tubular, wherein the substrate and the development material are arranged in the middle segment, and at least a first of the two end segments is arranged opposite the middle segment, wherein the first of the two end segments has a lower wall thickness than the middle segment, a wall material that is more thermally, physically, or chemically susceptible to attack than the middle segment, or a predetermined separation point.
26. The storage container of claim 25, wherein a material of the substrate comprises at least one porous material, at least one sponge material, or at least one gel-like material in which water is present in stored form.
27. The storage container of claim 25, wherein the storage container has a gas-filled or vacuumed cavity below the substrate, wherein the gas-filled or vacuumed cavity is bounded by wall sections of the storage container and by the substrate, or the substrate is arranged as an only water reservoir within the storage container and is positioned with a water content of 30 g water/cm.sup.3 in the middle segment of the storage container.
28. The storage container of claim 25, wherein the first of the end segments is a bottom end segment with respect to the development material.
29. The storage container of claim 25, wherein at least a second of the two end segments is a lid-side end segment formed of a gas-selective semi-permeable material, which is CO.sub.2, O.sub.2, N.sub.2, or CH.sub.4-selective.
30. The storage container of claim 25, wherein a wall of the middle segment consists, at least in regions or completely, of a transparent material which is a transparent, UV-impermeable, thermally insulating and at least partially gas-tight material, or the storage container has a sterilizable surface of a peroxide- or radical-stable material, which is an ozone-, peracetic acid-, or hydrogen peroxide-stable material, including polyamide, polycarbonate, polyolefin, polyacrylic, polymethacrylic, halogenated ethylene and/or an elastomer such as rubber, halogenated elastomers, and silicones.
31. The storage container of claim 25, wherein the middle segment has at least one circumferentially distributed limiting stop, a plurality of circumferentially distributed limiting stops, a conical shape, or a locking device configured to fix the storage container in a stationery and vibration-resistant manner, or wherein the limiting stop or stops or the locking device is attached to a lower half of the middle segment.
32. An industrial growth or propagation station configured to cultivate development material, the growth and/or propagation station comprising: a large-capacity ISO container having a sensor-monitored distribution device, configured to provide and monitor an aseptic internal atmosphere with simultaneous setting, monitoring, or maintenance of optimum growth conditions, wherein to ensure the optimum growth conditions the sensor-monitored distribution device is configured to sense and adjust at least one of the following parameters, air pressure, temperature, humidity, and gas exchange rate.
33. The industrial growth or propagation station of claim 32, wherein the sensor-monitored distribution device is further configured to sense and adjust, either alone or in combination with other sensors, at least one of the following parameters SAL level, partial gas pressure of a single or a combination of the following gases CO.sub.2, O.sub.2, N.sub.2, He, Ar, O.sub.3, CO, CH.sub.4, ethane, ethene, ethyne, or terpenes, fertilizer temperature, wind strength, wind direction, sound level or sound frequency sequence, light intensity, fertilizer quantity, fertilizer composition, pH value, or conductance.
34. The industrial growth or propagation station of claim 33, wherein the terpenes are single or in combination hemiterpenes, monoterpenes, sesquiterpenes, diterpenes, sesterterpenes, triterpenes, tetraterpenes, polyterpenes, and terpenoids.
35. The industrial growth or propagation station of claim 32, further comprises: a grow room with an inlet or outlet of a cleaning medium for clean-in-place cleaning or for an ozone clean-in-place medium.
36. The industrial growth or propagation station of claim 32, wherein the large ISO capacity container comprises at least one storage rack configured to arrange one or more storage containers, which comprise an interior space; a substrate arranged in the interior space, wherein the substrate is stationarily arranged on a wall of the storage container, and wherein the substrate is an absorbent material with a water absorption capacity in the dry state of at least 50 g water/cm.sup.3; a biological living development material arranged in or on the substrate, wherein the storage container is a sealed capsule ensuring an aseptic atmosphere in the interior space; at least two end segments; and a middle segment, which is tubular, wherein the substrate and the development material are arranged in the middle segment, and at least a first of the two end segments is arranged opposite the middle segment, wherein the first of the two end segments has a lower wall thickness than the middle segment, a wall material that is more thermally, physically, or chemically susceptible to attack than the middle segment, or a predetermined separation point.
37. A cultivation system, comprising: the growth or propagation station of claim 32; a maintenance unit; and a process unit, which is a harvesting unit, wherein the maintenance unit is connected to the growth or propagation unit to transfer development material or machinery between the growth or propagation station, the maintenance unit, and the process unit, and wherein the maintenance unit or process unit at least in combination with the growth or propagation station is configured to maintain an aseptic internal atmosphere.
38. A method for cultivating development material, the method comprising: a) providing the storage container of claim 25; b) inserting the storage container into a storage rack of a growth or propagation station, which comprises a large-capacity ISO container having a sensor-monitored distribution device, configured to provide and monitor an aseptic internal atmosphere with simultaneous setting, monitoring, or maintenance of optimum growth conditions; after insertion of the storage container into the storage rack, sterilizing without dismantling an arrangement of storage rack and storage container, and opening the storage container at least at one end; c) monitoring growth or propagation of the development material in the aseptic internal atmosphere, until detection of a growth or propagation stage for harvesting; d) using a maintenance unit or a process unit while maintaining the aseptic atmosphere while recovering a biological material containing an active substance from the harvested development material.
39. The method of claim 38, wherein in step c), to control an atmosphere for growth or propagation, at least one of the parameters are determined, monitored, or adjusted air pressure, temperature, humidity, light intensity, gas exchange rate, fertilizer quantity, fertilizer composition, pH value, and conductance, or wherein in step c), to control the atmosphere for growth or propagation, at least one of the following parameters are determined, monitored, or adjusted, SAL level, partial gas pressure, fertilizer temperature, wind intensity, wind direction, sound level, or sound frequency sequence.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0096] Individual embodiments of the invention are described in more detail below with reference to the accompanying figures. The figures merely show preferred embodiment variants and are not limiting to the subject matter of the present invention. However, the person skilled in the art will also apply individual elements of the respective embodiments to further embodiments, so that these are disclosed not only in the context of the specific embodiment. Showing:
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DETAILED DESCRIPTION
[0103] By means of known cloning or other reproduction or production methods, biomass is produced, which is suitable as a starting product and which reproduces and/or develops, e.g., grows, in a subsequent growth phase. The growth phase is hereinafter also referred to as maturation.
[0104] The biomass may belong to the group of procariotes, as well as to the group of eucariotes. In particular, the biomass may be produced by means of somatic embryogenesis, zygotic embryogenesis, and/or apomixis and subgroups thereof via a method characterized by the ability to maintain aseptic conditions.
[0105] In the case of cloning the starting cells can be derived from the meristem, the simple permanent and/or the complex permanent tissue. Furthermore, stem cells, spores, sperm, oocytes and/or semen can be used.
[0106] Further, the biomass can be preserved by suitable chemical, biological, and/or physical measures such as hormones, toxins, enzymes, and/or by cooling, freezing, or drying. In the following, the biomass is called development material, because the biomass obtained is to be supplied to its development to the harvestable form in the process steps I, II and III described here.
[0107] In a first step, the development material is placed under aseptic conditions in a package, hereinafter referred to as a storage container.
[0108]
[0109] The interior 3 is bounded by a wall 7 which extends circumferentially around the substrate 4 in the form of a tube. The center segment 2 has an end segment 8 on both sides, which closes off the interior 2 at the end. The end segments 8 have a detachable connection, e.g., a sealed mechanical interface and/or a predetermined breaking point 9, at the transition area to the center segment 2.
[0110] The mechanical interface 9 can be designed as a frictional connection of the end segment with the middle segment, e.g., with a circumferential seal, whereby the end and middle segments are in each case connected to one another via a mechanical connection mechanism, e.g., a latching mechanism. Alternatively, or additionally, a material-locking connection can also be provided, as is the case with a predetermined breaking point, or an insulating and/or adhesive connection, as is the case with a fusible seal, for example.
[0111] Depending on the variant, the interface may also have a film hinge which, after the mechanical connection mechanism is released, connects the respective end segment to the center segment 2 as a lid-like embodiment.
[0112] Alternatively, or additionally, the storage container 1 may have a water and/or contamination repellent protective coating 10, for example a wax coating. The coating enables surface sterilizability as part of a CIP process or any other sterilization process and/or maintains the aseptic barrier. A CIP process is understood here to be a cleaning and/or sterilization process in which cleaning in place or sterilization in place can be performed. A CIP process is understood to include cleaning, rinsing, washing, and sterilization.
[0113] For this purpose, the wall 7 of the storage container 1 has a barrier layer 11, preferably made of glass, polyolefin, polyamide, halogenated polyvinylene, therephthalates, and/or EVOH, the diffusion barrier layer preferably occupying at least 2% of the wall thickness, preferably between 10-100% of the wall thickness. Furthermore, the diffusion barrier layer can be arranged between two support layers 12. This can be any transparent material so that the condition of the plants within the storage container is visually recognizable.
[0114] The wall 7 of the storage container 1 additionally has UV protection in the form of the material and/or material additives, such as polymer additives of the series of benzotriazoles, triazines, acrylates, phenones, and/or HALS and/or as a barrier layer 11 preferably of UV-inhibiting material, such as pigmented and/or opaque polymers,
[0115] The storage container 1 has a preferred dimensional stability such that transport of the storage container and the goods contained therein is possible by ground, water, and air. In particular, the storage container has a dimensional stability of a pressure difference of at least 255 hPa, more preferably 500 hPa.
[0116] Furthermore, the storage container 1 has at least one limiting stop 14 protruding radially from the center segment 2 and limits the insertion depth of the storage container 1 into a storage rack 14 in a growth and/or propagation station 100.
[0117] Due to the mechanical interface and/or the predetermined breaking point 9, the storage container 1 can be opened at a defined position, preferably automatically. Thus, the opening of the storage container 1 at both ends can take place without human intervention in the aseptic atmosphere of a growth and/or propagation station 100 described below and also according to the invention.
[0118] In particular, the storage container 1 is shaped in such a way that it can be automatically inserted into the opening of the storage rack 14 provided for the ripening of the development material 6 at the place of ripening. The openings for ripening in the storage rack 14 are hereinafter referred to as the setting place. The phase between insertion of the development material 6 into the storage container 1 up to the insertion of the storage container into the setting place is hereinafter called process step II.
[0119] The setting place is a place in a growth and propagation station 100, hereinafter also referred to as a grow room, where the storage container 1 remains during maturation until harvesting and where the development material 6 is kept stable by means of the storage container 1.
[0120] The storage container 1 according to the invention is provided with the development material 6 placed on the aforementioned substrate 4, which contains a depot of substances capable of stopping, inhibiting, retarding, slowing down, accelerating, promoting, and/or allowing the growth or multiplication of the development material 6.
[0121] The storage container 1 is designed to provide a sterile barrier between the environment outside the growth and propagation station 100 and the development material 6. The storage container 1 provides this sterile barrier both during the packaging of the development material 6 and during its storage, transport, handling, and introduction to the setting place in the growth and propagation station 100. The storage container 6 is sterilizable, in particular after their introduction into the grow room of the growth and propagation station 100, whether by means of liquids, radiation, gases or a mixture of the aforementioned variants. The storage container 1 protects the development material 6 during this sterilization process.
[0122] After sterilization, the storage container 1 can be opened by an opening procedure that can be automated and/or controlled.
[0123] Variants of this opening procedure includes [0124] I. mechanical processes such as bursting, blasting, cutting, dissolving, penetrating, unscrewing, (un)twisting, pressing, sound, ultrasound, vibration, tapping, hitting, perforating; and/or [0125] II. by degradation or decomposition, in particular by thermal and/or chemical means; and/or [0126] III. through fermentation; and/or [0127] IV. by energy input, such as direct current, alternating current, electromagnetic radiation, magnetism, laser; and/or [0128] V. a mixture thereof of two or more of the foregoing processes.
[0129] As previously described, the storage container 1 contains substances for supplying the development material 6 during storage, transport, and introduction into the growth and/or propagation station 100. These may include, but are not limited to, water, nutrients, and other media or substances. In particular, the substances may either interrupt, inhibit, slow down, promote, accelerate, and/or continue the development cycle.
[0130] The wall of the storage container 1 may also allow gas exchange while maintaining the sterility of the development material 6. Preferably, as an alternative to or in addition to the diffusion barrier layer, the wall of the storage container may provide at least one wall segment that permits gas diffusion but is diffusion-tight with respect to liquids. Particularly preferably, a membrane can be incorporated into the wall, which allows gas to escape on one side, but not liquids. In particular, a membrane can be incorporated into the wall which allows specific gases or gas mixtures to exit or enter in a targeted manner.
[0131] On the outside, the storage container 1 can have a marking showing an identification of the development material 6 and the position or the setting place of the storage container 1, as well as possibly further information. The marking, and consequently with it the development material 7, can preferably be formed as QR code, bar code, data matrix code, dot matrix, symbols, color or colors, patterns, RFID, or a mixture of these above-mentioned variants, so that the development material 7 is identifiable and traceable.
[0132] The invention further relates to a cultivation system comprising at least one growth and/or propagation station 100 or a plurality of assembled modular grow rooms, hereinafter referred to as farm 200, in which process step III takes place
[0133] Each individual growth and/or propagation station 100 may be in the form of a container having standard overseas container dimensions, i.e., a large-capacity container as defined in ISO 668, as in effect at the priority date of the present invention.
[0134] The container can be transported in particular by truck or ship, can be stacked and/or bolted by means of usual devices according to ISO 668 and thus a connection of several growing and/or propagation stations 100 and possibly of further stations to a farm 200 becomes possible.
[0135] The growth and/or propagation station 100 is thermally separated from the outside world by an inner insulation 15 and can provide a desired climate. In particular, the inner insulation 15 is made of polystyrene, polyurethane, cellulose, mineral materials, glass or foams, fibers, or wools thereof. Thus, the development material 6 is provided with its own hemisphere, further referred to as internal atmosphere, which can provide for each growing and/or propagation station 100 or for the whole farm according to the conditions required by the development material 6 to the development material 6 over the various ripening cycles.
[0136] The growth and/or propagation station 100 further comprises a sluice-like installation and/or docking point 16 and optionally, in the extension to a processing system, a maintenance unit 17 at a first end side of the growth and/or propagation station 100. By means of the maintenance unit 17, hereinafter referred to as maintenance unit 300, the maintenance of the growth and/or propagation station 100 and/or the harvesting can be performed in a contamination-free and sterile manner. In this regard, the maintenance unit 300 may have, among other things, a double door 18 that enables the airlock-like installation. In this regard, harvesting is performed in process step IV.
[0137] During process steps II-IV, the growth and/or propagation station 100 should not be entered by humans. This is necessary in order to provide the development material 6 with an aseptic internal atmosphere and, as a consequence, to avoid the use of pesticides for the treatment of the development material 6.
[0138] A media supply can be provided via a second end face, the technical side 19, of the growth and/or propagation station 100, which is preferably in the form of a container, and can thus be accessible for maintenance and servicing work from the outside, in particular also during process step III. All materials and media required for the growth and propagation of the development material 6 can be supplied and/or removed in each case via the technical side 19 of the growth and/or propagation station 100. Optionally and particularly preferably, maintenance cycles may be provided for this supply and/or removal in order to maintain control and asepsis within the grow room.
[0139] The growth and/or propagation station 100 comprises at least one dedicated power supply and management unit 20. The energy supply and management unit 20 comprises at least one dedicated communication module 21. In order to permanently provide power important for the development material 6, the power supply and management unit 20 may further have an uninterruptible power supply 22.
[0140] In order to allow aseptic production of the development material 6, in which the development material 6 is completely hermetically separated from the outside world, the technical design of the growth and/or propagation station 100 should be such that clean room criteria according to ISO and/or GMP exist for biological contamination within the grow room for process step II to IV.
[0141] Further, a light source 23 may be provided to provide calibrateable light conditions to the development material 6, i.e., to provide the development material 6 with any other atmospheric conditions such as the day/night cycle or a required variable light spectrum and light intensity. In particular, a constant light intensity can be provided to the development material 6 during the entire growth cycle.
[0142] Furthermore, the growth and/or propagation station 100 has a humidification and/or a ventilation unit, hereinafter referred to as air conditioning unit 24, to provide the required humidity, atmospheric composition, and winds to the development material via preferably ventilation slots 25.
[0143] Furthermore, the growth and/or propagation station 100 comprises a nutrient or irrigation system 26 in order to provide the development material 6 with the required coordinated nutrients for the entire growth cycle and to make them available at the points required by the development material 6, for example at the root or leaf structure. In particular, it is advantageous to supply the nutrients in an irrigation system 26 in such a way that the constituents or the composition of the nutrient medium is known. This can be realized by disinfecting, deionizing and/or removing heavy metals from water by a water treatment 27. This treated water can be temporarily stored in a reservoir 28 or recycled in order to be returned to the nutrient medium or the irrigation system 26.
[0144] Aeroponic cultivation is characterized by wetting roots with aerosol of a solution of nutrients and water. To implement this technology, the growth and/or propagation station 100 may have, for example, a low-pressure system. Alternatively, a high pressure system or an ultrasonic atomizer may be used. In the preferred case of a low-pressure system, nebulization of the solution can be performed using piezoelectric elements.
[0145] Alternatively, or additionally, hydroponic cultivation by means of NFT (nutrient film technique) can also be made possible. In this case, the development material is placed in net pots or similar, which allow the roots of plants or mycelium of fungi or other parts of the development material to protrude from the pot and project into a liquid-carrying channel in which a nutrient solution is guided. This channel is slightly slanted and thus provides a flow direction for the nutrient solution. The nutrient solution can then be discharged via discharge openings and collected in a collection area below the trough and, if necessary, recirculated, preferably pumped, back into the trough. An air space is arranged between the nutrient solution and the pot, which must be overcome or bridged by the parts of the development material in order to reach the nutrient solution.
[0146] The nutrient medium is mixed from water that has previously passed through the water treatment 27 and/or has been conveyed from the reservoir 28 by means of actuators 29 and/or gravitationally and the various nutrients, which are advantageously stored in nutrient containers 30. Advantageously, the nutrients from the nutrient containers 30 are mixed passively and/or actively by a mixing chamber 31. In this way, gradients, pulses, steps, or changes of nutrient medium compositions can be realized, which, coordinated with the growth cycle of the development material 6, allow the development of the development material 6 to be influenced.
[0147] In addition, the growth and/or propagation station 100 has a closed loop control system with a control and/or evaluation unit 32 and a plurality of actuators 29 and sensors 33. The control circuit detects the concentrations of the substances both in the internal atmosphere and in the supplied nutrient media, and can analyze changes in the internal atmosphere. Then, by controlling and/or regulating the actuators 29 of the control loop, the control and/or evaluation unit 32 enables an adapted inner atmosphere and/or nutrient media to be provided to the development material 6 based on the analyzed data. This can be done promptly or just in time, so that the preferred time period between the measurement and the adaptation is less than 30 min, preferably less than 15 min.
[0148] Advantageously in the context of the present invention, the aforementioned control loop is part of the growth and/or propagation station 100. The control loop can advantageously be designed as a closed control loop. It may comprise a control and/or evaluation unit 32 for its control. The control takes place, in particular, after the evaluation of sensor signals by corresponding sensors 33 within the growth and/or propagation station 100. The control and/or evaluation unit 32 and preferably also the entire control loop is preferably remotely controllable and particularly preferably bidirectionally controllable from an external device via a communication module 21. A more complex analysis of measurement data can be performed by the external device. Data storage may in particular be performed by the external device. The term external device in this context also includes an IT infrastructure, such as a cloud or a neural network.
[0149] Data transmission, preferably bidirectional data transmission, can take place between the control loop and the external device. In addition, an IT infrastructure in the form of the artificial neural network can also be used to control the control loop, which can, for example, recognize tendencies from the sensor data and draw conclusions about the overall state of the development material 6 by means of corresponding analysis logarithms. At this point, artificially generated swarm intelligence can thus be used to analyze a large amount of sensor data. The data transmission between the control loop and the external device is preferably carried out via a communication module 21 that transmits and/or receives via GSM, WiFi, LoRa, and/or Bluetooth.
[0150] The control loop is characterized in that the collected data from the sensors 33 are logged and used by an evaluation corresponding to the development material 6 to maintain, restore and/or bring about conditions. Advantageously, these conditions may be that a desired or required internal atmosphere or a change in nutrient composition is triggered. This can be applied in real time or in a time-delayed or so-called time-shift process. The control loop can use data from all grow rooms and all farms 200 for the analysis, both simultaneously and over a period of time. The data can be used for the purpose of an analysis of the growth phases, the state of health, or the maximization and/or minimization of parameters of the development material 6, in particular for the determination of limit and/or target values.
[0151] In addition, external literature, analyses, or other data may be supplemented, verified, or made plausible for analysis. Data may be drawn upon by methods of mathematical analysis, interpretation, causality, sense-making, decision-making, and/or forecasting. The analyses may be refined, supplemented, extended, and/or completed by statistical methods. In particular, statistical methods such as error analysis, ANOVA, series expansions, maxima, minima, differential, integral, and/or convergence analyses are appropriate.
[0152] The analysis, management, storage, archiving, and backup of the data may be performed remotely from the growth and/or propagation station 100 or from the farm 200 in the external device and makes use of common transmission protocols, techniques, and infrastructure, hereinafter referred to as data processing.
[0153] In this context, the data processing is characterized by the fact that bidirectional communication with the growth and/or propagation station 100 and/or the farm 200 is possible and that the data are (centrally) utilized by algorithms using AI (artificial intelligence), machine learning, or supervised machine learning, processed and the knowledge gained therefrom is used for the cultivation of the development material 6.
[0154] Further, as previously mentioned, the growth and/or propagation station 100 comprises storage racks 14 or shelves for storing the storage containers 1, particularly in the embodiment of a storage container. The storage rack 14 may be arranged to be movable within the grow room. Optionally, the respective storage rack 14 may also be movable into a connected maintenance unit 300. An advantageous variant of such a storage rack may be a roller storage rack, wherein the rollers are guided on a guide, for example a guide rail on the floor or ceiling of the growth and/or propagation station 100.
[0155] For cleaning and/or for reloading the storage racks 14 with trays 34 and/or storage containers 1, a respective storage rack 14 can be moved out of the respective grow room.
[0156] In this context, the storage racks 14 are preferably rack systems containing all the connections and/or installations necessary for supplying the development material 6 with media. These media are preferably nutrients, water, gases, wind, and/or possibly other substances influencing growth or reproduction. Necessary installations and/or connections may preferably be designed to be individual to the setting place and may include, for example, spray nozzles, supply and/or discharge lines, distribution systems, electrical signal lines, power supply lines, radio modules individual to the setting place, and sensors 33 and/or actuators 29 individual to the setting place. Nutrient containers 30 for nutrients and other media can be provided on a setting place-individual or storage rack-individual basis, which is particularly advantageous insofar as different development material 6, e.g., different plant varieties, is arranged in different setting places or storage racks.
[0157] A respective storage rack 14 can be constructed in several parts and preferably have insertable trays 34 and/or collecting trays with one or more receiving openings for one or more storage containers 1. The trays 34 can be sterilized separately or, if necessary, also discarded as single-use elements and exchanged for new trays 34 when used again.
[0158] Provided that only a single variety of development material 6 is present in a growth and/or propagation station 100, a single reservoir 28 and/or nutrient container may also be provided per growth and/or propagation station 100 or even only per processing system 400.
[0159] The storage racks 14 may further include installations necessary for disposal of the spent media. The preceding explanations regarding the reservoir 28 and nutrient tank 30 are to be applied accordingly to the collection tanks for residual medium.
[0160] Advantageously, the trays 34 are modular in design, whereby the development material 6 can preferably be provided with nine or more setting places per tray 34 for secure and controlled holding of the development material 6 during cultivation. The trays 34 further allow for efficient harvesting, as preferably a collection device for the roots or the part of the development material 6 facing the nutrient medium is attached to the tray 34. This can be, for example, a net, a bag, or/and a tub.
[0161] The movable storage racks 14 are installed in such a way that no circulation areas are necessary within the interior atmosphere, thus maximizing the use of the grow room for storing the development material 6.
[0162] Multiple growing and/or propagation stations 100 may be combined to form larger units called farms 200. Farms 200, i.e., larger units consisting of multiple individual grow rooms of any number, may be operated from a single maintenance unit 300, e.g., a separate container, for their maintenance, harvesting, and supply.
[0163] However, it is also possible to provide only one growth and/or propagation station 100 and also to arrange the maintenance unit 300 adjacent to the growth and/or propagation station 100 within a single container, preferably adjacent to the grow room.
[0164] The maintenance unit 300, the processing unit 500, and the growth and/or propagation station 100 thus form a processing system 400, which ensures growth/propagation of the development material 6 as well as harvesting, processing and packaging of the harvested development material 6 under aseptic and, in particular, hermetic conditions from the moment of insertion and sealing of the development material 6, e.g., as seeds in the storage container 1. In this regard, the processing system is distributed to one or more large-capacity containers or containers, which ensure the maintenance of a hermetic internal atmosphere at least for growth and propagation, but preferably also for harvesting, processing in a processing unit 500 and/or packaging.
[0165] For example, medicinal plants or the like can be grown under sterile conditions. The complete processing system 400 or at least the growth and propagation station 100, and particularly preferably each container of the processing system 400, thereby has inlets and/or outlets for the introduction of a cleaning medium, preferably a CIP medium, e.g., steam or the likeso that the system is sterilized for reuse after use.
[0166] The maintenance unit 300 allows manipulation of the development material 6 and monitoring of the development material 6 by means of automated systems, such as robotic systems and/or a time-delayed harvesting of the development material 6, thus allowing manipulation from the outside without contaminating the aseptic internal atmosphere. In this regard, one or more data sets relating to the type of development material 6 and the desired growth stage (e.g., plant size, leaf size, fruit size, ripeness of a fruit, fungal size, bacterial count, etc.) for initiating a harvesting process are stored on a data memory 35 of a control and evaluation unit 32. When a set point or combination of multiple set points corresponding to the growth stage is reached, the control and/or evaluation device 32 may initiate the harvesting process.
[0167] This may comprise, among other things, the activation of a harvesting machine, in particular a harvesting robot, or possibly also initially the hermetic coupling of a maintenance unit 300 to the growth and/or propagation station 100, as well as the subsequent movement of the harvesting machine, in particular the harvesting robot, into the growth and/or propagation station 100, or alternatively a movement of a storage rack 14 from the growth and/or propagation station 100 into the connected maintenance unit 300.
[0168] Alternatively, the opening device can also be arranged only in the growth and/or propagation station 100, e.g., as part of a movable robot, which is not associated with a storage rack 14. This solution is less preferred, however, since the time required to open each storage container increases with this solution.
[0169] The maintenance unit 300 may include bearing or transport elements, e.g., bearing rollers, for vertical and lateral maneuvering. For example, a lifting mechanism, particularly a lifting mechanism, and/or mecanum drive devices, e.g., mecanum wheels, may be provided as part of the maintenance unit. A single maintenance unit 300 may serve many grow rooms, process units 500, and/or farm 200.
[0170] The maintenance unit 300 may be used to maintain a single growth and/or propagation station 100, process unit 500, or farm 200. The maintenance unit 300 may harvest and process the development material 6, such as drying, crushing, separating, tempering, packaging, distilling, extracting, cleaning, photographing, and/or analyzing. One or more of these steps may be performed individually or in combination in process step III. For this purpose, the maintenance unit 300, i.e., the container may comprise, individually or together, a harvesting device, a drying device, a comminution device, e.g., a chopper and/or a mill, a filtration and/or centrifugation device, a temperature control device, e.g., a blast freezing device, a packaging device, a distillation device, an extraction device, a purification module, a photo or video apparatus, and/or an analytical device, preferably an HPLC, GC (gas chromatography), UV-Vis, Raman, and/or IR analytical device. Newer devices, e.g., process photometers, also allow in-line measurement in the processing process and can be applied in the present case.
[0171] Advantageously, the above-mentioned processes are outsourced to a separate container, i.e., process unit 500, and the maintenance unit 300 supplies the process unit 500 with harvested development material 6 from the growth and propagation station 100 via the respective docking points 16 at the growth and propagation station 100, the maintenance unit 300 and the process unit 500, in order to ensure continuous, contamination-free processing of a development material 6.
[0172] The maintenance unit 300 may be adapted to the atmospheric conditions and needs of the growth and/or propagation station 100 for performing process step III and/or IV. Further, the maintenance unit 300 may include a personnel lock to allow personnel to enter and exit under clean room or clean room-like conditions or to facilitate docking of additional units, e.g., a process unit 500. The process step III and/or IV in the maintenance unit 300 can be performed manually, semi-manually or automated. Due to the constant atmospheric and/or microbial conditions during the production of the development material 6 up to the process step IV, a to a high degree constant quality and homogeneity of the harvestable development material 6 and its processing can be achieved. The maintenance unit 300 and/or the process unit 500 may comprise a storage space for non-processed and/or processed goods, which may be temperature controlled, atmospherically controlled and/or placed under inert gas to protect the development material 6 from undesirable influences of the environment outside the container. Warehouse management may be automated or manual by lifts, pater-noster lift or similar system.
[0173] The embodiments shown in the figures are discussed in more detail below.
[0174]
[0175]
[0176]
[0177] Although the invention has been illustrated and described in detail by way of preferred embodiments, the invention is not limited by the examples disclosed, and other variations can be derived from these by the person skilled in the art without leaving the scope of the invention. It is therefore clear that there is a plurality of possible variations. It is also clear that embodiments stated by way of example are only really examples that are not to be seen as limiting the scope, application possibilities or configuration of the invention in any way. In fact, the preceding description and the description of the figures enable the person skilled in the art to implement the exemplary embodiments in concrete manner, wherein, with the knowledge of the disclosed inventive concept, the person skilled in the art is able to undertake various changes, for example, with regard to the functioning or arrangement of individual elements stated in an exemplary embodiment without leaving the scope of the invention, which is defined by the claims and their legal equivalents, such as further explanations in the description.
REFERENCE SIGN
[0178] 1 Storage container [0179] 2 Center segment [0180] 3 Interior [0181] 4 Substrate [0182] 5 Nutrients [0183] 6 Development material [0184] 7 Wall [0185] 8 End segment [0186] 9 Mechanical interface [0187] 10 Protective layer [0188] 11 Barrier layer [0189] 12 Supporting layers [0190] 13 Limit stop [0191] 14 Storage rack [0192] 15 Isolation [0193] 16 Docking point [0194] 17 Maintenance unit [0195] 18 Double door [0196] 19 Technical compartment [0197] 20 Energy supply and management unit [0198] 21 Communication module [0199] 22 Uninterruptible power supply [0200] 23 Light source [0201] 24 Air conditioner [0202] 25 Ventilation slots [0203] 26 Irrigation system [0204] 27 Water treatment [0205] 28 Reservoir [0206] 29 Actuators [0207] 30 Nutrient container [0208] 31 Mixing chamber [0209] 32 Control and evaluation unit [0210] 33 Sensors [0211] 34 Trays [0212] 35 Data storage [0213] 36 Personnel lock [0214] 37 Lifting mechanism [0215] 38 Drive [0216] 39 Conveyor system [0217] 40 Robot like installation [0218] 41 Storage room [0219] 100 Growth or propagation station [0220] 200 Farm [0221] 300 Maintenance unit [0222] 400 Processing system [0223] 500 Process unit