Variable stiffness magnetic spring
11879516 ยท 2024-01-23
Assignee
Inventors
Cpc classification
F16F6/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2222/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
This disclosure presents a new type of variable stiffness magnetic spring, which can have a highly linear translational force characteristic. The variable stiffness is achieved through the rotation of a central magnet. Both positive and negative spring constants can be created. Using an analytic-based field analysis modelling technique, the operating principle and linearity characteristics of the adjustable magnetic spring are studied. The use of a magnetic spring with an adjustable negative spring constant could enable an ocean generator to continuously operate in a resonant state, thereby greatly increasing its power generation capability. The described variable stiffness spring could also be useful in other energy harvesting applications, robotic actuator applications, and/or other applications.
Claims
1. A variable stiffness magnetic spring comprising: a first plurality of magnets arranged in a first ring; a second plurality of magnets arranged in a second ring; and a third plurality of magnets arranged in a third ring, wherein: the first ring is rotatable relative to the second ring, the first ring is positioned between the second ring and the third ring along an axis of rotation of the first ring, and the first ring is translatable relative to the second ring or the second ring is translatable relative to the first ring.
2. The variable stiffness magnetic spring of claim 1, wherein the polarity of the third ring is opposite to the polarity of the second ring.
3. The variable stiffness magnetic spring of claim 1, wherein the second ring and the third ring include a same number of magnets as one another.
4. The variable stiffness magnetic spring of claim 1, wherein adjacent magnets of the first plurality of magnets in the first ring have polarities in opposing directions to one another.
5. The variable stiffness magnetic spring of claim 4, wherein adjacent magnets of the second plurality of magnets in the second ring have polarities in opposing directions to one another.
6. The variable stiffness magnetic spring of claim 5, wherein adjacent magnets of the third plurality of magnets in the third ring have polarities in opposing directions to one another.
7. The variable stiffness magnetic spring of claim 1, wherein the first ring is rotatable relative to the second ring using a motor configured to adjust a rotary position of the first ring relative to the second ring based on detection of an update trigger.
8. The variable stiffness magnetic spring of claim 7, wherein the variable stiffness magnetic spring is included in a wave energy converter, and wherein the motor is configured to adjust the rotary position of the first ring relative to the second ring based on an update of a measurement of wave frequency.
9. A variable stiffness magnetic spring system comprising: a rectangular cuboidal magnet pair comprising a first magnet and a second magnet configured to move translationally along a longitudinal axis of the magnetic spring in coordination with one another, the first magnet having an opposing polarity to the second magnet; and a third, cylindrical magnet rotatable circumferentially around the longitudinal axis of the magnetic spring relative to the rectangular cuboidal magnet pair to adjust a stiffness of the magnetic spring.
10. The variable stiffness magnetic spring system of claim 9, further comprising a controller configured to control an adjustment mechanism to rotate the third magnet around the longitudinal axis of the magnetic spring relative to the rectangular cuboidal magnet pair.
11. The variable stiffness magnetic spring system of claim 10, wherein the magnetic spring is included in a wave energy converter, and wherein the controller is configured to control the adjustment mechanism to rotate the third magnet to a degree relative to the rectangular cuboidal magnet pair that is a function of wave motion of waves impinging upon the wave energy converter.
12. The variable stiffness magnetic spring system of claim 9, wherein the third, cylindrical magnet comprises a plurality of magnets arranged in a ring.
13. The variable stiffness magnetic spring system of claim 12, wherein adjacent magnets in the ring have polarities in opposing directions to one another.
14. A method of adjusting a stiffness of a magnetic spring comprising: adjusting a rotary position of a first magnet relative to a second magnet; detecting, by a controller, an update trigger based on a detected event; receiving, by the controller, an updated condition; and adjusting the rotary position of the first magnet relative to the second magnet to a selected relative position based on the updated condition.
15. The method of claim 14, wherein the first magnet is translatable relative to the second magnet, or the second magnet is translatable relative to the first magnet.
16. The method of claim 14, wherein the magnetic spring is included in a wave energy converter and wherein the updated condition includes a wave frequency.
17. The method of claim 14, wherein the polarity of the first magnet is orthogonal to the polarity of the second magnet, wherein the magnetic spring further comprises a third magnet, and wherein the adjusting the rotary position of the first magnet relative to the second magnet further comprises rotating the second magnet and the third magnet in coordination with one another to maintain opposite polarity in the second magnet and the third magnet relative to one another.
18. The method of claim 14, wherein the first magnet comprises a rectangular cuboidal magnet pair including a first rectangular magnet and a second rectangular magnet, wherein the second magnet comprises a cylindrical magnet, and wherein adjusting the rotary position of the first magnet relative to the second magnet comprises circumferentially rotating the cylindrical magnet around a longitudinal axis of the magnetic spring relative to the rectangular cuboidal magnet pair.
19. The method of claim 14, wherein the first magnet comprises a first cylindrical multi-pole magnet configured to move translationally along a longitudinal axis of the magnetic spring, wherein the second magnet comprises a second cylindrical multi-pole magnet, and wherein adjusting the rotary position of the first magnet relative to the second magnet comprises rotating the second cylindrical multi-pole magnet around the longitudinal axis of the magnetic spring relative to the first cylindrical multi-pole magnet.
20. The method of claim 19, wherein adjusting the rotary position of the first magnet relative to the second magnet comprises rotating the second magnet to an initial rotor angle, k that is defined as
k=360/(2*n), where n is the number of poles of the second cylindrical multi-pole magnet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(36) As used in this application, the singular forms a, an, and the include the plural forms unless the context clearly dictates otherwise. Additionally, the term includes means comprises. Further, as used herein, the term and/or means any one item or combination of any items in the phrase.
(37) Although the operations of some of the disclosed methods are described in a particular, sequential order for convenient presentation, it should be understood that this manner of description encompasses rearrangement, unless a particular ordering is required by specific language set forth below. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the attached figures may not show the various ways in which the disclosed systems, methods, and apparatus can be used in conjunction with other systems, methods, and apparatus.
(38) As described above, a magnetic spring may be used in many applications, and may benefit from exhibiting spring characteristics such as linear force-displacement relationship, long stroke length, and high maximum force. Arrangement 200d of
(39) If the central magnet is made circular rather than rectangular, like as shown in
(40) An example configuration of a proof-of-principle adjustable magnetic spring 900 is shown in
(41) X-y axis field plots 1000a and 1000b showing the field lines for all the magnets of magnet spring 900 is shown in
(42) The geometric values for the proof-of-principle adjustable magnetic spring are shown in Table Ia below. The air-gap space between the cylindrical tube magnet and rectangular cuboidal magnet is g=0.5 mm and the NdFeB magnet grade is N50.
(43) TABLE-US-00001 TABLE Ia Adjustable Magnetic Spring Parameters Description Value Units Rectangular Height, h.sub.r 25 mm cuboidal magnets Width, w 12.5 mm Depth, d 12.5 mm Lateral offset, x.sub.R 6.75 mm Diametric Height, h.sub.c 25 mm cylindrical tube Inner radius, r.sub.i 3.175 mm magnet Outer radius, r.sub.o 6.25 mm Axial separation gap 3.25 mm from center, z.sub.co Air gap between cylinder and cuboidal magnet, g 0.5 mm
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where .sub.r=magnetic scalar potential. The force can be evaluated from
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where c=magnetic charge function. Using the force and torque analytic equations
(47) Utilizing the analytic force-torque model a parametric sweep analysis was conducted. The following parameter relationships were investigated: A. Cylindrical magnet separation length B. Magnet height ratio C. Height-to-width ratio D. Cuboidal depth-to-width ratio E. Cylindrical tube diameter-to-width ratio
(48) The objective of the analysis was to gain a better intuitive understand of the force relationships whilst also trying to maximize the force density. The force density is defined as
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(50) where m=7500 kg/m3 magnet density. The peak force at k=0 was used to compute the force density. For analysis clarity the force plot and peak force in this section are only shown for the positive force-displacement region.
(51) In the proof-of-principle design the cylindrical tube magnets were vertically separated by a distance, z.sub.co=3.25 mm.
(52) Defining the maximum linear stoke length as
z.sub.m=max(z.sub.T),(5)
the stroke length displacement ratio can be defined as
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where h.sub.c=cylindrical tube magnet height.
(54) A magnet height ratio can be defined as
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where h.sub.r=rectangular cuboidal height. A plot 1400 of the force as a function of translational position, z.sub.T, for different height ratios, .sub.h, (e.g., when .sub.k=0 and (z.sub.co, h.sub.c)=(0, 25) mm) is shown in
(56) Keeping the cylinder and cuboidal magnet height ratio equal, .sub.h=1, the cuboidal height-to-width ratio, defined as
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was varied for different translational offsets, z.sub.T, the resulting plot 1500 is shown in
.sub.hw=2.(9)
(58) A depth-to-width ratio for the cuboidal magnet can be defined as
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(60) A plot 1900 of the spring force as a function of .sub.dw and z.sub.T is shown in
(61) The cylindrical tube and cuboidal magnet diameter-to-width ratio can be defined as
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(63) Keeping (.sub.h, .sub.hw, .sub.dw z.sub.co)=(1, 2, 1.1, 0) a plot of the spring force as a function of .sub.2rw and translational displacement z.sub.r is shown in plot 2200 of
.sub.2rw=1.2,(12)
as shown in
(64) Based on the parameter sweep analysis the scaling ratios as stated in Table Ib below may be used. Using these ratios, the magnet parameters for a stroke length of 12.5 mm and 100 mm are given in Table II. Table III shows the performance parameters for the 12.5 mm stroke length configuration. Note that for the 100 mm stroke length the airgap was increased to g=2 mm. Using the parameters defined in Table II the force and torque as a function of axial position, z.sub.T, was plotted for the 12.5 mm stroke length configuration. The comparison with the original configuration is shown
(65) TABLE-US-00002 TABLE Ib Selected Scaling Ratios Ratio Equation Value Tube magnet separation z.sub.co 0 Displacement ratio, .sub.d 2max(z.sub.T)/h.sub.c 1 Height ratio, .sub.h h.sub.r/h.sub.c 1 Height-to-width ratio, .sub.hw h.sub.r/w 1 Depth-to-width ratio, .sub.dw d/w 1.1 Diameter-to-width ratio, .sub.2rw 2r.sub.o/w 1.2
(66) TABLE-US-00003 TABLE II Selected Parameter Values Design Stroke length, z.sub.m [mm] Description Equation 12.5 100 Rectangular Height, h.sub.r 2 .Math. z.sub.m 25 200 cuboidal Width, w w = h.sub.r/2 12.5 100 magnet Depth, d d = 1.1w 13.75 110 Cylinder tube Height, h.sub.c h.sub.c = h.sub.r 25 200 magnet Outer radius, r.sub.o r.sub.o = 1.2w/2 7.5 60 Separation 0 0 0 length, z.sub.co Air gap, g 0.5 2
(67) TABLE-US-00004 TABLE III Performance Comparison Design Original Selected Peak stroke length 10 mm 12.5 mm Units Peak force 52.3 109.5 N Peak torque 0.74 1.0 N .Math. m Peak energy 0.51 1.27 J Peak stiffness 5230 8760 N/m Active volume 12.3 15.8 cm.sup.3 Force density 564 (4230) 922 (6918) N/kg (kN/m.sup.3) Torque density 7.9 8.4 N .Math. m/kg Energy density 5.5 (41.264) 10.7 (80.3) J/kg (kJ/m.sup.3)
(68) The energy can be determined for the magnetic springs by computing the work performed by travelling along the stroke length. The work is computed using
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(70) For instance, for the 12.5 mm stroke length design, the work done for different angular positions, .sub.k, was computed, the simulation result is shown in plot 2800 of
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(72) Evaluating (14) gives a peak active region energy density of 80.3 kJ/m.sup.3 (10.7 J/kg) for the 12.5 mm stroke length and 95.4 kJ/m.sup.3 (12.7 J/kg) for the 100 mm stroke length design.
(73) The force as a function of stroke length for the 12.5 mm recommended design is highly linear and can be accurately described by
F.sub.T(z.sub.t,.sub.k)=[F.sub.m cos(.sub.k)]z,(15)
where F.sub.m=8.7664 N/mm is the peak spring force. The stiffness is defined by the term within the square brackets in (15). When the magnet has a negative stiffness, the spring is in an unstable position. The torque needed to create the desired stiffness values is accurately described by
T.sub.Z(z.sub.t,.sub.k)=T.sub.m sin(.sub.k)cos(kz.sub.t)(16)
where k=/34 and T.sub.m=1.0 N.Math.m peak torque.
(74) A proof-of-principle experimental prototype 2900 of the adjustable magnetic spring is described herein. The experimental prototype is shown in
(75) An example of another AMS configuration, with 8 poles, is shown in
(76) The force and torque relationship between the translation and rotation of the AMS 3100 is shown in
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(78) As described above, the adjustable stiffness magnetic spring examples described herein may be used in a variety of applications.
(79) At 3604, the method includes determining if an update trigger is detected. The update trigger may be a trigger for a regular update of a measurement of wave frequency (e.g., once a minute, once an hour, once a day, etc.), a trigger based on a detected event (e.g., a weather event that indicates a likely change in wave activity, a detection of a disturbance to the water, such as increased boat traffic, that may affect wave activity, etc.), a user request, and/or any other suitable trigger. If no update trigger is detected (e.g., NO at 3604), the method proceeds to 3606 and includes maintaining a relative rotary position of magnets. If an update trigger is detected (e.g., YES at 3604), the method proceeds to 3608 and includes receiving an updated measurement of wave frequency. The updated measurement of wave frequency may be captured locally at the WEC and/or provided by a remote wave frequency detection or estimation device in some examples.
(80) At 3610, the method includes determining if a change in wave frequency is detected. For example, the change in frequency may be detected if the updated measurement is more than a threshold amount larger or smaller than the wave frequency used to set the rotary position of the magnet(s) at 3602. If a change in wave frequency is not detected (e.g., NO at 3610), the method proceeds to 3606 and includes maintaining the relative rotary position of the magnets. If a change in wave frequency is detected (e.g., YES at 3610), the method proceeds to 3612 and includes adjusting a rotary position of the first magnet(s) relative to the second magnet(s) based on the updated measurement of wave frequency. Adjusting the rotary position may include using a motor to move the magnet and applying a brake to hold the magnet in a desired position. In examples where two rotatable magnets are included in the spring (e.g., two cylindrical magnets positioned or extending above two rectangular cuboidal magnets, two rings of magnets positioned respectively above and below a central ring of magnets, etc.), the magnets may be rotated in coordination with one another to maintain opposite polarity in the two rotatable magnets in some examples. After adjusting the rotary position of the magnets at 3612 or maintaining the rotary position of the magnets at 3606, the method may return to continue monitoring for update triggers (e.g., return to 3604) and/or return to another state of operation.
(81) The example operation of method 3600 may be useful in applications, such as wave energy conversion, where changing the stiffness of the magnetic spring expends some of the energy that is being converted/collected and thus reduces the efficiency of energy conversion. By only adjusting the stiffness under some conditions, less energy may be expended relative to a continuous adjustment scenario. For example, the update trigger or the threshold used to evaluate whether a substantive change in wave frequency is detected may be configured to maximize energy conversion efficiency based on the expected efficiency gain of the adjustment considering the energy usage to perform the adjustment. In other example applications, such as robotic actuation, the stiffness may be continuously adjusted based on dynamic conditions in order to provide an increased responsiveness of the spring (e.g., a reduction in delay between a requested actuation or detected condition and an associated affected actuation).
(82) The disclosure presents the scaling analysis for a new type of variable stiffness magnetic spring. The magnetic spring was shown to exhibit a highly linear stroke length with an adjustable spring constant. Both positive and negative spring stiffness values can be obtained. An analytic-based magnetic charge modelling approach was utilized to conduct the sizing analysis and a recommended set of sizing equations for the presented adjustable magnetic spring was presented.
(83) The ability to have an adjustable magnetic spring capable of positive and negative spring rates, as well as constant pre-load, at the high forces and large strokes needed by a WEC could be game changing. The use of an AMS will completely remove the stiffness loading demand on the generator. This should then increase efficiency while reducing the overall size and peak to average power requirements of the WEC device.
(84) In view of the many possible embodiments to which the principles of the disclosed invention may be applied, it should be recognized that the illustrated embodiments are only preferred examples of the invention and should not be taken as limiting the scope of the invention.