Refrigerant charge control system for heat pump systems
11879673 ยท 2024-01-23
Assignee
Inventors
Cpc classification
F25B2313/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F3/153
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Air sourced or water sourced packaged self-contained heat pump units having indoor and outdoor sections are provided. The heat pump unit distributes its total charge of refrigerant between a main refrigerant system and a refrigerant charge control system while keeping the total charge of refrigerant in the heat pump unit constant. The refrigerant charge control system has a refrigerant reservoir, an inlet conduit, and an outlet conduit that extends into the reservoir such that its lowest point is close to the bottom of the reservoir.
Claims
1. A heat pump unit that distributes its total charge of refrigerant between a main refrigerant system and a refrigerant charge control system conductively engaged to the main refrigerant system, wherein the total charge of refrigerant in the heat pump unit is constant; and the refrigerant charge control system comprises at least the following conductively engaged components: at least one refrigerant reservoir, at least one inlet conduit with a tip, and at least one outlet conduit with a tip that extends into the reservoir such that the tip of the inlet pipe is located at a higher location relative to the tip of the outlet pipe; wherein the system further comprises a hot gas reheat system that dehumidifies air and is conductively engaged to the main refrigerant system, wherein the heat pump unit distributes its total charge of refrigerant between said main refrigerant system, said refrigerant charge control system conductively engaged to the main refrigerant system, and said hot gas reheat system; wherein said main refrigerant system is a variable-refrigerant-charge main refrigerant system; and wherein the heat pump unit operates with a first amount of refrigerant in the main refrigerant system during a cooling or heating cycle and a smaller second amount of refrigerant in the main refrigerant system during a heating or cooling cycle, respectively; and wherein the unit is an air sourced heat pump unit that during a heating cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during a cooling cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system, and wherein during a hot gas reheat mode of operation, excess refrigerant is discharged from the refrigerant charge control system back to the main refrigerant system; or wherein the unit is a water sourced heat pump unit that during a cooling cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during the heating cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system, and wherein during a hot gas reheat mode of operation, excess refrigerant is collected in the refrigerant charge control system.
2. The heat pump unit of claim 1 wherein the refrigerant charge control system draws refrigerant away from the main refrigerant system during either a cooling cycle or heating cycle of the heat pump unit.
3. The heat pump unit of claim 1, wherein the hot gas reheat cycle system comprises: at least one heat exchanger, and at least one flow control valve.
4. The heat pump unit of claim 1, wherein: the main refrigerant system comprises at least the following conductively engaged components: at least one compressor, at least one high pressure heat exchanger, at least one low pressure heat exchanger, at least one expansion valve, and at least one reversing valve.
5. The heat pump of claim 4, wherein: the heat pump unit is an air source heat pump unit; the at least one high pressure heat exchanger is an outdoor heat exchanger; and the low pressure heat exchanger is an indoor heat exchanger.
6. The heat pump of claim 4, wherein: the heat pump unit is a water source heat pump unit; the at least one high pressure heat exchanger is an indoor heat exchanger; and the low pressure heat exchanger is an outdoor heat exchanger.
7. The heat pump unit of claim 1, wherein: the refrigerant charge control system further comprises at least the following conductively engaged components: at least one flow control valve, and at least one check valve; wherein the check valve is downstream of the reservoir, and the reservoir is downstream of the flow control valve.
8. The heat pump unit of claim 1, wherein the heat pump unit is a packaged air source or water source heat pump unit.
9. The heat pump unit of claim 1, wherein the heat pump unit is adapted to cool or heat air or water.
10. The heat pump unit of claim 1 further comprising at least one blower fan.
11. The heat pump of claim 1, wherein the reservoir is located at a height that is at or near the lowest point of the heat pump unit.
12. The heat pump of claim 1, wherein a majority of the refrigerant in the refrigerant charge control system is vertically lower than a majority of the charge of refrigerant in the main refrigerant.
13. A heat pump unit that distributes its total charge of refrigerant between a main refrigerant system and a refrigerant charge control system conductively engaged to the main refrigerant system, wherein the total charge of refrigerant in the heat pump unit is constant; and the refrigerant charge control system comprises at least the following conductively engaged components: at least one flow control valve, at least one refrigerant reservoir downstream of the flow control valve, at least one check valve downstream of the reservoir, at least one inlet conduit with a tip that extends into the reservoir, and at least one outlet conduit with a tip such that the tip of the inlet pipe is located at a higher location relative to the tip of the outlet pipe; wherein said main refrigerant system is a variable-refrigerant-charge main refrigerant system comprising at least one indoor heat exchanger, at least one outdoor heat exchanger, at least one compressor, at least one expansion valve, and at least one reversing valve; the heat pump unit operates with a first amount of refrigerant in the main refrigerant system during a cooling or heating cycle and a smaller second amount of refrigerant in the main refrigerant system during a heating or cooling cycle, respectively; and wherein the reservoir is located at a height that is at or near the lowest point of the heat pump unit; and wherein the unit is an air sourced heat pump unit that during a heating cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during a cooling cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system; or wherein the unit is a water sourced heat pump unit that during a cooling cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during the heating cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system.
14. The heat pump unit of claim 13, wherein the heat pump unit is a packaged air source or water source heat pump unit further comprising an indoor hot gas reheat system that dehumidifies air and is conductively engaged to the main refrigerant system, and the heat pump unit distributes its total charge of refrigerant between said main refrigerant system, said refrigerant charge control system conductively engaged to the main refrigerant system, and said hot gas reheat system.
15. A heat pump unit comprising a main refrigerant system (MRS), a hot gas reheat system (HGRS) conductively engaged to the main refrigerant system, and a refrigerant charge control system (RCCS) conductively engaged to the main refrigerant system and comprising at least one refrigerant reservoir, wherein the heat pump unit distributes its total charge of refrigerant between said MRS, said HGRS, and said RCCS, and wherein the MRS comprises an indoor heat exchanger and an outdoor heat exchanger; the HGRS a heat exchanger that dehumidifies air; the reservoir is placed at a relative height such that at least a major portion of its volume is below the MRS; and wherein the unit is an air sourced heat pump unit that during a heating cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during a cooling cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system, and wherein during a hot gas reheat mode of operation, excess refrigerant is discharged from the refrigerant charge control system back to the main refrigerant system; or the unit is a water sourced heat pump unit that during a cooling cycle operation of the heat pump unit no more than about 50% of the refrigerant charge is in the main refrigerant system and at least about 50% of the refrigerant charge is in the refrigerant charge control system, and during the heating cycle operation of the heat pump unit at least about 50% of the refrigerant charge is in the main refrigerant system and no more than about 50% of the refrigerant charge is in the refrigerant charge control system, and wherein during a hot gas reheat mode of operation, excess refrigerant is collected in the refrigerant charge control system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings are part of the present specification and are included to further demonstrate certain aspects of the invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description of the specific embodiments presented herein.
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DETAILED DESCRIPTION OF THE INVENTION
(13) With reference to the drawings (
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(15) The heating cycle in the ASHP unit is depicted in
(16) With reference to
(17) Conversely, during the heating cycle in the WSHP unit, the flow control valve (31) is closed (see
(18) The refrigerant charge control system functions to remove the excess refrigerant in the main refrigerant loop during the heating cycle in the case of ASHP unit and during the cooling cycle in the case of WSHP unit. It also increases the amount of refrigerant in the main refrigerant loop during the cooling cycle in the case of ASHP unit and during the heating cycle in the case of WSHP unit, respectively.
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(21) When charging (collecting) refrigerant in the reservoir by gravity feed, it is preferable to place the reservoir at a vertical position that is relatively lower than (below) most or all of the other components conductively engaged with the main refrigerant loop. In other words, the reservoir would be placed such that at least a major portion of, or all, of its volume (or of its charge of refrigerant) is placed at a relative height that is below the indoor heat exchanger, outdoor heat exchanger, hot gas heat exchanger, filter drier and at least a majority of the remaining volume of the conduits of the main refrigerant loop.
(22) In some embodiments, the entire charge of refrigerant in the heat pump unit is dividable into at least to portions: a first portion of refrigerant in the main refrigerant loop and a second portion of refrigerant in the RCC system (inclusive of the reservoir and respective conduit(s) and components thereof).
(23) In some embodiments, at least a majority of the refrigerant in the RCC system is vertically lower than at least a majority of the charge of refrigerant in the main refrigerant loop (which comprises components and conduit(s) that are not part of the RCC system).
(24) The heat pump unit is designed such that during a first mode of operation a majority of refrigerant charge in the heat pump unit is present in the main refrigerant loop and little to no refrigerant is in the RCC and during a second mode of operation a significant portion of refrigerant is still in the main refrigerant loop and a substantial portion of refrigerant is in the RCC. For example, during a first mode of operation at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 97%, at least 98%, at least 99% of the entire charge of refrigerant is in the main refrigerant loop, with the remainder, if any, being present in the RCC system. Then during a second mode of operation not more than 1%, not more than 2%, not more than 5%, not more than 7.5%, not more than 10%, not more than 20%, not more than 25%, not more than 30%, not more than 35%, not more than 40%, or not more than 50% of the entire charge of refrigerant is in the RCC system.
(25) In some embodiments, the RCC reservoir is located at a height that is at or near the lowest point of the heat pump unit so that the refrigerant is collected to its full capacity. Referring to
(26) The reservoir of the RCC can be any container that can safely retain a charge of pressurized refrigerant (in either liquid or vapor form). The reservoir of
(27) In some embodiments, the heat pump unit comprises a hot gas reheat system comprising at least a flow control valve, and a hot gas heat exchanger.
(28) A hot gas reheat (HGRH) dehumidification mode is enabled when there is a call for dehumidification during cooling mode. In HGRH mode, the unit is not actively involved in heating or cooling. The mode of operation of ASHP and WSHP unit during hot gas reheat mode can be referred in
(29) Although the present invention and its advantages have been described here in detail, it should be taken into consideration that there will several variations in the unit, alterations and minor changes that can be made herein without departing from the scope of the invention as defined by the claims. For example, although the cross-sectional views of ASHP and WSHP packaged units as shown in
(30) All values disclosed herein may have standard technical measure error (standard deviation) of 10%. The term about is intended to mean10%, 5%, 2.5% or 1% relative to a specified value, i.e. about 20% means 202%, 201%, 200.5% or 200.25%.
(31) The above is a detailed description of particular embodiments of the invention. It will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims. All embodiments disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure.