EXPANDABLE SHEATH FOR A TRANSCATHETER HEART VALVE
20230029387 · 2023-01-26
Inventors
- Jay Yadav (Marietta, GA, US)
- Angela Rothfuss (Marietta, GA, US)
- Darren DeMedici (Marietta, GA, US)
- Noah Roth (Marietta, GA, US)
Cpc classification
A61M25/0023
HUMAN NECESSITIES
A61M25/005
HUMAN NECESSITIES
A61F2250/0048
HUMAN NECESSITIES
International classification
Abstract
The present disclosure relates to a sheath that is usable with a medical device, particularly to a sheath that is useable with a medical device and which sheath is expandable in the regions that the medical device is positioned in the sheath, and more particularly to a sheath that is useable with a medical device and which sheath is expandable in the regions that the medical device is positioned in the sheath and which sheath reforms to its same or similar size and shape after the medical device has passed through a portion of all of the sheath. The sheath is used to protect the body passageway of a patient as a medical device is inserted into and/or through the body passageway and to a treatment site.
Claims
1. An expandable sheath that provides access to a body passageway for delivering a medical device into the body passageway; said expandable sheath expandable from a first diameter to a second diameter; said second diameter greater than said first diameter; said expandable sheath including an internal cavity that extends a longitudinal length of said expandable sheath; said expandable sheath includes a plurality of thin bands and plurality of thick bands that extend along a longitudinal length of said expandable sheath; each of said thin bands include first and second ends; each of said thick bands includes first and second ends; said first end of said thick bands and thin bands are connected together; said second end of said thick bands and thin bands are connected together; at least one of said thin bands configured to increase in longitudinal length when said expandable sheath expands from said first diameter to said second diameter; and wherein said expandable sheath is configured to expand to said second diameter during movement of the medical device through said internal cavity of said expandable sheath; said expandable device configured to contract from said second diameter to said first diameter after the medial device partially or fully passes through said internal cavity of said expandable sheath.
2. The expandable sheath as defined in claim 1, wherein one or more of said thin bands is partially or fully formed of a shape memory material.
3. The expandable sheath as defined in claim 1, wherein one or more of said thin bands is formed of a different material from one or more of said thick bands.
4. The expandable sheath as defined in claim 1, wherein a) one or more of said thin bands has an S-shaped configuration when said expandable sheath in said first diameter, and wherein one or more of said thin bands is reshaped from said S-shape configuration to an arc-shape when said expandable sheath expands from said firsts diameter to said second diameter, or b) one or more of said thin bands have overlapping portions when said expandable sheath in said first diameter, and wherein one or more of said thin bands is reshaped from being in an overlapping configuration to a non-overlapping configuration when said expandable sheath expands from said firsts diameter to said second diameter.
5. The expandable sheath as defined in claim 1, including a tapered transition having a variable thickness located at end portion of one or more of said thin bands and terminates at said first or second end of said thick band.
6. The expandable sheath as defined in claim 1, wherein a circumferential length of said one or more of said thin bands is equal to or greater than a circumferential length of said one or more of said thick bands when said expandable sheath is in said second diameter.
7. The expandable sheath as defined in claim 1, wherein said thin bands and/or said thick bands is partially or fully formed of a polymer material.
8. The expandable sheath as defined in claim 1, wherein said thin bands and/or said thick bands is partially or fully formed of a metal material.
9. The expandable sheath as defined in claim 1, wherein a) a plurality or all of said thick bands have the same shape, size, configuration and/or composition, and/or b) a plurality or all of said thin bands have the same shape, size, configuration and/or composition.
10. The expandable sheath as defined in claim 1, wherein a thinnest thickness of one or more said thin bands is 10-80% of a thickness of a maximum thickness of one or more of said thick bands.
11. A method of introducing a prosthetic heart valve into a patient's vasculature, said method comprising: inserting an expandable sheath at least partially into a blood vessel of a patient; said expandable sheath expandable from a first diameter to a second diameter; said second diameter greater than said first diameter; said expandable sheath including an internal cavity that extends a longitudinal length of said expandable sheath; said expandable sheath includes a plurality of thin bands and plurality of thick bands that extend along a longitudinal length of said expandable sheath; each of said thin bands include first and second ends; each of said thick bands includes first and second ends; said first end of said thick bands and thin bands are connected together; said second end of said thick bands and thin bands are connected together; at least one of said thin bands configured to increase in longitudinal length when said expandable sheath expands from said first diameter to said second diameter; and advancing a prosthetic heart valve through said internal cavity of said expandable sheath so as to cause said expandable sheath to expand from said first diameter to said second diameter as said prosthetic heart valve partially or fully passes through said internal cavity of said expandable sheath; and wherein said expandable sheath contracts from said second diameter to said first diameter after said prosthetic heart valve has partially or fully passed through said internal cavity of said expandable sheath.
12. The method as defined in claim 11, wherein said prosthetic heart valve is a stent mounted heart valve mounted in a radially crimped state on a delivery apparatus.
13. A sheath adapted for use in the delivery of a medical device into a body passageway; said sheath comprising: an outer layer portion; an inner layer portion; and a frame; said frame at least partially positioned between said inner and outer layer portions; and wherein said sheath is configured to expand from a first outer diameter to a second outer diameter as the medical device is moved through said sheath, and thereafter said sheath partially or fully returns to said first outer diameter once the medical device has passed partially or fully through said sheath; wherein said sheath include an internal cavity extending said longitudinal length of said sheath; and wherein said sheath having a longitudinal length.
14. The sheath as defined in claim 13, wherein said outer layer portion includes a polymer material.
15. The sheath as defined in claim 14, wherein said outer layer portion includes a first and second polymer layer.
16. The sheath as defined in claim 13, wherein a thickness of said outer layer portion is greater than a thickness of said inner layer portion.
17. The sheath as defined in claim 13, wherein said inner layer portion includes a polymer material.
18. The sheath as defined in claim 17, wherein said inner layer portion includes a first and second polymer layer.
19. The sheath as defined in claim 13, wherein said frame includes a shape memory material.
20. The sheath as defined in claim 19, wherein said shape memory material includes a nickel-titanium alloy.
21. The sheath as defined in claim 13, wherein said frame is at least partially positioned between said inner and outer layer portions.
22. The sheath as defined in claim 13, wherein said frame includes first and second frame wires that extend along a majority of said longitudinal length of said sheath; a majority of a longitudinal length of each of said first and second frame wires do not overlap one another along a majority of said longitudinal length of said sheath.
23. The sheath as defined in claims 13, wherein said first and second frame wires include a plurality of undulations along a majority of said longitudinal length of each of said first and second frame wires; a majority of a longitudinal length of each of said first and second frame wires do not overlap one another along a majority of said longitudinal length of said sheath.
24. The sheath as defined in claim 13, further including longitudinal shaping structure; said longitudinal shaping structure configured to inhibit kinking of said sheath.
25. The sheath as defined in claim 24, wherein said longitudinal shaping structure is at least partially located in said outer layer portion.
26. The sheath as defined in claim 24, wherein said longitudinal shaping structure is positioned along a majority of said longitudinal length of said sheath.
27. The sheath as defined in claim 24, wherein said longitudinal shaping structure include shape memory material.
28. The sheath as defined in claim 13, wherein a) a first end of said sheath is subjected to a reflow process to connect together said inner and outer layer portions; a majority of said longitudinal length of said sheath not subjected to said reflow process, and/or b) a second end of said sheath is subjected to a reflow process to connect together said inner and outer layer portions; a majority of said longitudinal length of said sheath not subjected to said reflow process.
29. A method of introducing a medical device into a body passageway of a patient; said method comprising: a. providing an expandable sheath; said sheath comprising a) an outer layer portion, b) an inner layer portion, and c) a frame; said frame at least partially positioned between said inner and outer layer portions; and wherein said sheath is configured to expand from a first outer diameter to a second outer diameter as the medical device is moved through said sheath, and thereafter said sheath partially or fully returns to said first outer diameter once the medical device has passed partially or fully through said sheath; b. inserting said expandable sheath at least partially into said body passageway; c. advancing said medical device through said expandable sheath to cause said expandable sheath to locally expand from said first outer diameter to said second outer diameter due to movement of said medical device through said expandable sheath; and wherein said expandable sheath contracts back to said first outer diameter after said medical device as partially or fully passed through said expandable sheath.
30. The method as defined in claim 29, wherein said step of inserting includes passing said expandable sheath transcutaneously through a surgically-created opening in the patient's skin such that at least a portion of said outer portion of said expandable sheath is positioned adjacent to said surgically-created opening.
31. The method as defined in claim 29, wherein said medical device in a stent mounted heart valve mounted in a radially crimped state on a delivery apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0124] Non-limiting and non-exhaustive embodiments are described with reference to the following drawings, wherein like labels refer to like parts throughout the various views unless otherwise specified. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements are selected, enlarged, and positioned to improve drawing legibility. The particular shapes of the elements as drawn have been selected for ease of recognition in the drawings. Reference may now be made to the drawings, which illustrate various embodiments that the disclosure may take in physical form and in certain parts and arrangement of parts wherein:
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DESCRIPTION OF NON-LIMITING EMBODIMENTS OF THE DISCLOSURE
[0132] A more complete understanding of the articles/devices, processes and components disclosed herein can be obtained by reference to the accompanying drawings. These figures are merely schematic representations based on convenience and the ease of demonstrating the present disclosure, and are, therefore, not intended to indicate relative size and dimensions of the devices or components thereof and/or to define or limit the scope of the exemplary embodiments.
[0133] Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
[0134] The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0135] As used in the specification and in the claims, the term “comprising” may include the embodiments “consisting of” and “consisting essentially of.” The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that require the presence of the named ingredients/steps and permit the presence of other ingredients/steps. However, such description should be construed as also describing compositions or processes as “consisting of” and “consisting essentially of” the enumerated ingredients/steps, which allows the presence of only the named ingredients/steps, along with any unavoidable impurities that might result therefrom, and excludes other ingredients/steps.
[0136] Numerical values in the specification and claims of this application should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
[0137] All ranges disclosed herein are inclusive of the recited endpoint and independently combinable (for example, the range of “from 2 grams to 10 grams” is inclusive of the endpoints, 2 grams and 10 grams, and all the intermediate values).
[0138] The terms “about” and “approximately” can be used to include any numerical value that can vary without changing the basic function of that value. When used with a range, “about” and “approximately” also disclose the range defined by the absolute values of the two endpoints, e.g., “about 2 to about 4” also discloses the range “from 2 to 4.” Generally, the terms “about” and “approximately” may refer to plus or minus 10% of the indicated number.
[0139] Percentages of elements should be assumed to be percent by weight of the stated element, unless expressly stated otherwise.
[0140] Although the operations of exemplary embodiments of the disclosed method may be described in a particular, sequential order for convenient presentation, it should be understood that disclosed embodiments can encompass an order of operations other than the particular, sequential order disclosed. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Further, descriptions and disclosures provided in association with one particular embodiment are not limited to that embodiment, and may be applied to any embodiment disclosed.
[0141] For the sake of simplicity, the attached figures may not show the various ways (readily discernable, based on this disclosure, by one of ordinary skill in the art) in which the disclosed system, method and apparatus can be used in combination with other systems, methods and apparatuses. Additionally, the description sometimes uses terms such as “produce” and “provide” to describe the disclosed method. These terms are abstractions of the actual operations that can be performed. The actual operations that correspond to these terms can vary depending on the particular implementation and are, based on this disclosure, readily discernible by one of ordinary skill in the art.
[0142] Referring now to
[0143] Referring now to
[0144] The expandable sheath 100 includes an inner layer portion 200 that can be formed of one or more polymer layers 210, 220. The one or more polymer layers used to partially or fully form the inner layer portion can include polyethylene, polytetrafluoroethylene, polyimide, polyetheretherketone, polyurethane, nylon, polyether block amides, polyether block ester copolymer, thermoset silicone, latex, poly-isoprene rubbers, styrene ethylene butylene styrene, polyesters, fluoropolymers, polyvinyl chloride, polyolefin, and/or high-density polyethylene. In one non-limiting configuration, the inner layer portion is or includes polyethylene. The inner layer portion is formed of a single polymer layer, or can be formed of at least two polymer layers. When the inner layer portion includes two or more layers, the composition of the layers can be the same or different. In one non-limiting configuration, the inner layer portion is formed of two layers, and wherein the inner layer 210 is formed of high-density polyethylene and the outer layer 220 is formed of styrene ethylene butylene styrene, and wherein the two layers are optionally co-extruded, and wherein the inner layer forms 30-70% of the total thickness of the inner layer portion and the outer layer forms 30-70% of the total thickness of the inner layer portion. In another non-limiting embodiment, the thickness of the inner layer portion is generally at least 0.002 inches, typically 0.002-0.02 inches, and more typically 0.004-0.008 inches. In another non-limiting embodiment, the inner layer portion is formed of a material that allows the outer diameter or outer cross-sectional area of the expandable sheath 100 and the diameter or cross-sectional area of the interior passageway to expand and contract as the medical device is moved through the expandable sheath 100 without damaging the material that forms inner layer portion. In another non-limiting embodiment, when the inner layer portion is formed of two or more layers, the inner layer portion can optionally be formed by a co-extrusion process.
[0145] The expandable sheath includes an outer layer portion 300 that can be formed of one or more polymer layers 310, 320. The outer layer portion can be formed of the same or similar material as the inner layer portion. In one non-limiting embodiment, the one or more polymer layers used to partially or fully form the outer layer portion can include polyethylene, polytetrafluoroethylene, polyimide, polyetheretherketone, polyurethane, nylon, polyether block amides, polyether block ester copolymer, thermoset silicone, latex, poly-isoprene rubbers, styrene ethylene butylene styrene, polyesters, fluoropolymers, polyvinyl chloride, polyolefin, and/or high-density polyethylene. In one non-limiting configuration, the outer layer portion is or includes polyethylene. The outer layer portion is formed of a single polymer layer, or formed of at least two polymer layers. When the outer layer portion includes two or more layers, the composition of the layers can be the same or different. In one non-limiting configuration, the outer layer portion is formed of two layers, and wherein the outer layer 310 is formed of high-density polyethylene and the inner layer 320 is formed of styrene ethylene butylene styrene, and wherein the two layers are optionally co-extruded, and wherein the inner layer forms 30-70% of the total thickness of the outer layer portion and the outer layer forms 30-70% of the total thickness of the outer layer portion. In another non-limiting embodiment, the thickness of the outer layer portion is generally at least 0.002 inches, typically 0.002-0.03 inches, and more typically 0.004-0.015 inches. In another non-limiting embodiment, the thickness of the outer layer portion is greater than the thickness of the inner layer portion. In another non-limiting embodiment, the outer layer portion is formed of a material that allows the outer diameter or outer cross-sectional area of the expandable sheath and the diameter or cross-sectional area of the interior passageway to expand and contract as the medical device is moved through the expandable sheath without damaging the material that forms outer layer portion. In another non-limiting embodiment, when the outer layer portion is formed of two or more layers, the outer layer portion can optionally be formed by a co-extrusion process.
[0146] The expandable sheath 100 includes a frame 400 that includes a shape memory material. In one non-limiting embodiment, the majority (e.g., 60-99.99% and all values and ranges therebetween) or all of the frame is formed of a shape member material. The shape member material is or includes a) copper-aluminum-nickel alloy, b) nickel-titanium alloy, c) zinc-copper-gold-iron alloy, d) Fe—Mn—Si alloy, e) Cu—Zn—Al alloy, f) Cu—Al—Ni alloy, g) Ag—Cd alloy, h) Au—Cd alloy, i) Co—Ni—Al alloy, j) Co—Ni—Ga alloy, k) Cu—Al—Be—X (X═Zr, B, Cr, Gd) alloy, l) Cu—Al—Ni—Hf alloy, m) Cu—Sn alloy, n) Cu—Zn alloy, o) Cu—Zn—X (X═Si, Al, Sn) alloy, p) Fe—Pt alloy, q) Mn—Cu alloy, r) Ni—Fe—Ga alloy, s) Ni—Ti—Hf alloy, t) Ni—Ti—Pd alloy, u) Ni—Mn—Ga alloy, v) Ni—Mn—Ga—Cu alloy, w) Ni—Mn—Ga—Co alloy, x) Ti—Nb alloy, y) polyacrylate-based SMPs (e.g., t-butylacrylate-co-poly(ethyleneglycol) dimethacrylate (tBA-co-PEGDMA) polymers, etc.), z) (meth)acrylate-based SMPs, aa) polyurethane-based SMPs, and/or bb) blends of polyurethane and polyvinylchloride-based SMPs. In one non-limiting configuration, the frame is partially or fully formed of nickel-titanium alloy.
[0147] The thickness of the frame 400 of the expandable sheath 100 is generally at least 0.002 inches, typically 0.002-0.03 inches, and more typically 0.004-0.012 inches. In another non-limiting embodiment, the thickness of the frame is greater than the thickness of the inner layer portion. In another non-limiting embodiment, the thickness of the frame is equal to or less than the thickness of the outer layer portion.
[0148] The frame 400 of the expandable sheath is formed of a material that allows the outer diameter or outer cross-sectional area of the expandable sheath 100 and the diameter or cross-sectional area of the interior passageway to expand and contract as the medical device is moved through the expandable sheath 100 without damaging the frame.
[0149] The frame 400 of the expandable sheath 100 has a configuration that allows the outer diameter or outer cross-sectional area of the expandable sheath 100 and the diameter or cross-sectional area of the interior passageway to expand and contract as the medical device is moved through the expandable sheath 100 without damaging the frame. In one non-limiting embodiment, the frame provides strength, structure and/or shape to the expandable sheath 100. In another non-limiting embodiment, the frame partially or fully includes a non-overlapping structure (e.g., few or no interlocking fingers or struts, etc.). In another non-limiting embodiment, the frame includes two sets of undulating wires along the longitudinal length of the expandable sheath. One non-limiting configuration of undulating wires in the frame are illustrated in
[0150] The one or more wires can be uniformly spaced from the inner surface of the inter layer portion 200, or vary in distance from the inner surface of the inter layer portion 200 as illustrated in
[0151] Referring again to
[0152] The expandable sheath can optionally include one or more longitudinal shaping structures 500 positioned along the longitudinal length of the expandable sheath 100. The one or more longitudinal shaping structures 500 are configured to inhibit or prevent kinking of the expandable sheath 100 during use and during insertion and removal of the expandable sheath 100 from a body passageway. The one or more longitudinal shaping structures 500 can also or alternatively be used to inhibit or prevent the compressing and/or elongation of the expandable sheath 100 while it a) expands in diameter, b) reduces in diameter, c) is inserted into a body passageway, or d) is removed from the body passageway. As illustrated in
[0153] One or both ends of the expandable sheath 100 can optionally be subjected to a connection processed so as to connect together the outer layer portion 300 and the inner layer portion 200. One non-limiting connection process can optionally be a reflow process to secure the outer layer portion 300 and the inner layer portion 200 by a heat bonding process (e.g., heat fusion process or heat melt process). As can be appreciated, additional or alternative connection processes can be used (e.g., adhesive, mechanical connection, crimping, etc.). As illustrated in
[0154] The inner surface of the inner layer portion 200 can optionally include a lubrication coating and/or liner to facilitate in the movement of a medical device through the expandable sheath 100. In one non-limiting embodiment, the inner surface of the inner layer portion has a coefficient of friction of no more about 0.1 (e.g., 0.0001-0.1 and all values and ranges therebetween). Non-limiting examples of lubrication materials include PTFE, polyethylene, polyvinylidene fluoride, and combinations thereof. In one non-limiting configuration, the inner surface of the inner layer portion includes a coating of PTFE.
[0155] The outer surface of the outer layer portion 300 can optionally include a lubrication coating and/or liner to facilitate in the movement of the expandable sheath 100 into and/or out of a body passageway. In one non-limiting embodiment, the outer surface of the outer layer portion 300 has a coefficient of friction of no more about 0.1 (e.g., 0.0001-0.1 and all values and ranges therebetween). Non-limiting examples of lubrication materials include PTFE, polyethylene, polyvinylidene fluoride, and combinations thereof. In one non-limiting configuration, the outer surface of the outer layer portion includes a coating of PTFE.
[0156] The outer surface of the outer layer portion 300 can optionally include a hydrophilic coating to facilitate in the insertion of the expandable sheath 100 into and/or out of a body passageway. Non-limiting examples of hydrophilic coatings include the HarmonyTM Advanced Lubricity Coatings and other Advanced Hydrophilic Coatings available from SurModics, Inc., Eden Prairie, Minn. DSM medical coatings (available from Koninklijke DSM N.V, Heerlen, the Netherlands).
[0157] The inner diameter of the cavity 700 through the longitudinal length of the expandable sheath 100 prior to the expandable sheath 100 being expanded can be 0.08-0.2 inches (and all values and ranges therebetween), and the maximum inner diameter of the cavity through the longitudinal length of the expandable sheath after the expandable sheath being expanded can be at least 0.23 inches. The wall thickness of the expandable sheath can be generally less than 0.8 mm, and typically less than 0.5 mm. The longitudinal length of the expandable sheath can be at least 3 inches and typically 3-40 inches (and all values and ranges therebetween).
[0158] The shape of the expandable sheath 100 can optionally be tubular shaped or a cylindrical tube. The shape and size of the expandable sheath can be uniform along a majority (e.g., 6-99.99% and all values and ranges therebetween) or the full longitudinal length of the expandable sheath.
[0159] The expandable sheath 100 is configured to have a flexibility to allow the expandable sheath 100 to be bent along the longitudinal axis of the expandable sheath 100 so as to facilitate in the insertion of the expandable sheath 100 into a body passageway.
[0160] Referring now to
[0161] The expandable sheath 100 can have a wide variety of inner and outer diameters. The expandable sheath 100 can be configured to expand to an expanded outer diameter that is from about 10% greater than the original unexpanded outer diameter to about 300% greater than the original unexpanded outer diameter.
[0162] The expandable sheath 100 illustrated in
[0163] The expandable sheath 100 illustrated in
[0164] In one non-limiting embodiment, the expandable sheath illustrated in
[0165] In another non-limiting embodiment, the expandable sheath illustrated in
[0166] In another non-limiting embodiment, the expandable sheath illustrated in 10A-10C is formed of two different polymers or two different polymer mixtures. In one specific non-limiting embodiment, the thick bands 600 of the expandable sheath illustrated in 10A-10C are formed of high-density polyethylene (HDPE) and the thin bands 610 are formed of styrenic block copolymer (SBC). As can be appreciated, other polymers can be used.
[0167] In another non-limiting embodiment, the expandable sheath illustrated in
[0168] In another non-limiting embodiment, the expandable sheath illustrated in
[0169] As illustrated in
[0170] In another non-limiting embodiment, the expandable sheath 100 illustrated in
[0171]
[0172] When the expandable sheath 100 is in the fully contracted orientation, the diameter of the inner cavity is about 0.1-0.25 inches (and all values and ranges therebetween, 0.131 inches, etc.) and the outer diameter is about 0.105-0.27 inches (and all values and ranges therebetween, 0.171 inches, etc.). When the expandable sheath is in the fully expanded orientation, the diameter of the inner cavity is about 0.15-0.3 inches (and all values and ranges therebetween, 0.206 inches, etc.) and the outer diameter is about 0.155-0.35 inches (and all values and ranges therebetween, 0.246 inches, etc.). As can be appreciated, these dimensions are non-limiting and are only representative of a single non-limiting embodiment of the invention.
[0173] As illustrated in
[0174] As illustrated in
[0175] The total volume of the thick bands 600 is about 30-80 vol. % (and all values and ranges therebetween) of the expandable sheath. In one non-limiting embodiment, the total volume of the thick bands 600 is about 55-75 vol. % of the expandable sheath.
[0176] The total outer surface of the thick bands 600 constitutes about 30-80% (and all values and ranges therebetween) of the outer circumference of the expandable sheath when the expandable sheath is in the fully expanded orientation. In one non-limiting embodiment, total outer surface of the thick bands 600 constitutes about 45-65% of the outer circumference of the expandable sheath when the expandable sheath is in the fully expanded orientation.
[0177] As illustrated in
[0178] Each of the tapered regions 602 are illustrated to have the same size, shape and configuration; however, this is not required. The length of each taper regions 602, when used, is generally 2-40% (and all values and ranges therebetween) of the circumferential length of the thin band 610. The thickness of each of the thin bands 610 is illustrated as being generally uniform along 80-100% (and all values and ranges therebetween) of the circumferential length of the thin band; however, this is not required.
[0179] As illustrated in
[0180] As illustrated in
[0181] After the expandable sheath 100 is formed in the fully expanded orientation (e.g., formed by extrusion, co-extrusion, stamping, molding, etching, etc.), the expandable sheath 100 can be formed into the final fully contracted orientation by causing the thin bands 610 to be bent or folded and/or optionally twisted. The arrangement used to bend or fold and/or optionally twist the thin bands 610 is non-limiting. As illustrated in
[0182] As illustrated in
[0183] Generally, the thin bands 610 are partially or fully formed of a shape memory material. The thick bands may or may not be partially or fully formed of a shape memory material.
[0184] The thin bands 610 can optionally be folded prior to being fully cooled (when the polymer is heated during the extrusion of the one or more polymers when forming the expandable sheath) and/or the folded thin bands 610 can be optionally heated and then cooled while in a folded state so as to create some memory in the thin bands 610 so that the thin bands 610 want to maintain its folded or partially folded state after the expandable sheath 100 has been expanded from its fully contracted orientation. The heat treatment process may vary when the shape memory material is a polymer or a metal alloy. Such a shape memory feature can be advantageous 1) maintaining the medical device in a non-expanded orientation during the deployment of a medical device in a patient; 2) causing the expandable sheath 100 to partially or fully return to its fully contracted orientation after expansion be a medical device being passed through the expandable sheath 100; and/or 3) causing the expandable sheath 100 to partially or fully return to its fully contracted orientation to facilitate in the removal of the expandable sheath 100 from a patient after the medical device has been inserted into the patient.
[0185] One or more outer surfaces of the thin bands 610 and/or thick bands 600 can optionally include a lubrication coating and/or liner to facilitate in the movement of a medical device through the expandable sheath 100. In one non-limiting embodiment, the surfaces of the thin bands 610 and/or thick bands 600 that are coated with a lubrication coating and/or includes a liner has a coefficient of friction of no more about 0.1 (e.g., 0.0001-0.1 and all values and ranges therebetween). Non-limiting examples of lubrication materials include PTFE, polyethylene, polyvinylidene fluoride, and combinations thereof In one non-limiting configuration, the inner surface of the inner layer portion includes a coating of PTFE.
[0186] One or more outer surfaces of the thin bands 610 and/or thick bands 600 can optionally include a hydrophilic coating to facilitate in the insertion of the expandable sheath 100 into and/or out of a body passageway. Non-limiting examples of hydrophilic coatings include the Harmony™ Advanced Lubricity Coatings and other Advanced Hydrophilic Coatings available from SurModics, Inc., Eden Prairie, Minn. DSM medical coatings (available from Koninklijke DSM N.V, Heerlen, the Netherlands).
[0187] The expandable sheath 100 can optionally include one or more radiopaque markers or fillers. The radiopaque filler or marker, when used, can be located on the outer surface of the expandable sheath, embedded on one or more layers of the expandable sheath, and/or be located between on or more layers of the expandable sheath. The location of the one or more radiopaque markers or fillers on the expandable sheath 100 is non-limiting. Non-limiting materials that can be used as a radiopaque filler or marker include barium sulfite, bismuth trioxide, titanium dioxide, and/or bismuth subcarbonate.
[0188] The expandable sheath 100 in accordance with the present disclosure can be used a) to minimize trauma to a body passageway (e.g., blood vessel, etc.) by allowing for temporary expansion of a portion of the expandable sheath to accommodate a medical device and/or a delivery system for a medical device, and thereafter the expandable sheath is configured to return to its original diameter or close to its original diameter once the medical device and/or a portion of the delivery system passes through expandable sheath 100, b) to reduce the length of time a procedure takes, c) to reduce the risk of a longitudinal or radial body passageway tear, d) to reduce risk of plaque dislodgement in a body passageway, e) to reduce or eliminate the need for multiple insertions sheaths or other devices for the dilation of a body passageway, f) for many types of minimally invasive surgery, such as any surgery requiring introduction of a medical device (e.g., stent, prosthetic heart valve, grafts, etc.) into a body passageway (e.g., veins, arteries, esophagus, ducts of the biliary tree, intestine, urethra, fallopian tube, other endocrine or exocrine ducts, etc.).
[0189] The expandable sheath 100, in accordance with the present disclosure, can be used with various methods of introducing a medical device into a patient's vasculature. One such method comprises positioning an expandable sheath in a patient's vessel, passing a medical device through the expandable sheath 100, which causes a portion of the expandable sheath surrounding the device to expand and accommodate the profile of the medical device, and then retracting the expanded portion of the expandable sheath 100 to its original size or near original size after the medical device has partially or fully passed through the expandable sheath 100. In some methods, the expandable sheath 100 can be sutured to the patient's skin at the insertion site so that once the expandable sheath 100 is inserted the proper distance within the patient's vasculature, it does not move once the implantable medical device starts to travel through the expandable sheath 100.
[0190] The expandable sheath 100 in accordance with the present disclosure can be used with other delivery and minimally invasive surgical components, such as an introducer and loader. In one non-limiting embodiment, the expandable sheath 100 can be flushed to purge any air within the expandable sheath 100. An introducer can be inserted into the expandable sheath 100 and the introducer/sheath combination can be fully inserted into vasculature over a guiding device, such as a guidewire. Once the expandable sheath 100 and introducer are fully inserted into a patient's vasculature, the expandable sheath 100 can be optionally sutured in place at the insertion site. In this manner, the expandable sheath 100 can be substantially prevented from moving once positioned within the patient. The introducer can then be removed and a medical device, such as a transcatheter heart valve can be inserted through the expandable sheath 100. Such methods can additionally comprise placing the heart valve in a crimped state on the distal end portion of an elongated delivery apparatus, and inserting the elongated delivery device with the crimped valve into and through the expandable sheath 100. Next, the delivery apparatus can be advanced through the patient's vasculature to the treatment site, where the valve can be implanted. Typically, the medical device has a greater outer diameter than the diameter of the expandable sheath 100 in its fully contracted orientation. The medical device can be advanced through the expandable sheath 100 towards the implantation site, and the expandable sheath 100 can locally expand to accommodate the medical device as the device passes through the expandable sheath 100. The radial force exerted by the medical device on the interior passageway or cavity of the expandable sheath 100 can be sufficient to locally expand the expandable sheath 100 to an expanded diameter (e.g., the fully expanded orientation) just in the area where the medical device is currently located or the complete sheath can be caused to be expanded along its longitudinal length. Once the medical device passes a particular location of the expandable sheath 100, the expandable sheath 100 can at least partially contract to a smaller diameter. Alternatively, the expandable sheath 100 can be configured to contract after the medical device has fully passed through the expandable sheath 100. Once the medical device is implanted, the expandable sheath 100 and any sutures holding it in place can be removed.
[0191] Although example embodiments have been disclosed, a worker of ordinary skill in this art would recognize that certain modifications would come within the scope of the claims. For that reason, the following claims should be studied to determine their true scope and content.
[0192] It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the constructions set forth without departing from the spirit and scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. The disclosure has been described with reference to preferred and alternate embodiments. Modifications and alterations will become apparent to those skilled in the art upon reading and understanding the detailed discussion of the disclosure provided herein. This disclosure is intended to include all such modifications and alterations insofar as they come within the scope of the present disclosure. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the disclosure herein described and all statements of the scope of the disclosure which, as a matter of language, might be said to fall therebetween. The disclosure has been described with reference to the preferred embodiments. These and other modifications of the preferred embodiments, as well as other embodiments of the disclosure, will be obvious from the disclosure herein, whereby the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims.
[0193] To aid the Patent Office and any readers of this application and any resulting patent in interpreting the claims appended hereto, applicants do not intend any of the appended claims or claim elements to invoke 35 U.S.C. 112(f) unless the words “means for” or “step for” are explicitly used in the particular claim.