Pulse discharge system
10594150 ยท 2020-03-17
Assignee
Inventors
Cpc classification
H02J7/0025
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J7/0014
ELECTRICITY
H02J7/0013
ELECTRICITY
H02J7/0063
ELECTRICITY
H02J7/00711
ELECTRICITY
H02J7/00716
ELECTRICITY
International classification
Abstract
A power supply system can include an electrical battery for supplying electrical load using pulse discharge; and a control unit to control the electrical battery to pulse discharge by periodically switching between a discharge state of the electrical battery, when the electrical battery is connected to the electrical load, and a rest state of the electrical battery when the electrical battery is disconnected from the electrical load. During the pulse discharge, the control unit can control a power source for supplying an injection current to the electrical battery during a rest period when the electrical battery is in the rest state. The control unit can further determine the voltage of the electrical battery during the rest state, and when the voltage does not meet a threshold value increase the duration of the rest period, until said threshold value is reached. Other systems, methods and apparatuses are described.
Claims
1. A power supply system for supplying an electrical load using pulse discharge, the system comprising; a first electrical battery for supplying said electrical load using pulse discharge; and a control unit configured to control the first electrical battery to pulse discharge by periodically switching between a discharge state of the first electrical battery, when the first electrical battery is connected to said electrical load, and a rest state of the first electrical battery when the first electrical battery is disconnected from said electrical load; said control unit being further configured to, during the pulse discharge, control a power source for supplying a first injection current to the first electrical battery during a rest period when the first electrical battery is in the rest state; said control unit further configured to determine, during the rest state of the pulse discharge, the voltage of the first electrical battery and, during the rest state of the pulse discharge, when the voltage does not meet a threshold value, increase the duration of the rest period until said threshold value is reached, wherein the control unit is further configured to control the power source such that said rest period has a fixed minimum duration even if the threshold value is met.
2. The power supply system according to claim 1, wherein the control unit is configured such that the threshold value is a minimum threshold voltage.
3. The power supply system according to claim 1, wherein the control unit is further configured to determine the voltage at fixed time intervals during the rest state to determine when the threshold value is reached.
4. The power supply system according to claim 3, wherein the control unit is further configured to determine the difference between the voltage determined at two consecutive time intervals, and compare the difference to the threshold value to determine when the threshold value has been reached.
5. The power supply system according to claim 1, wherein the control unit is configured such that the increase in the duration of the rest period involves increasing the length of time the injection current is applied.
6. The power supply system according to claim 1, further comprising: a second electrical battery, wherein the control unit is further configured to control the second electrical battery for periodically switching between a discharge state of the second electrical battery and a rest state of the second electrical battery.
7. The power supply system according to claim 6, wherein the control unit is configured to periodically switch between the first electrical battery and the second electrical battery to alternate between the discharge state of the first battery and the discharge state of the second electrical battery.
8. The power supply system according to claim 7, wherein said control unit is further configured to control the power source to supply a second injection current to the second electrical battery during a rest period when the second electrical battery is in the rest state.
9. The power supply system according to claim 8, wherein the electrical output across the load from the power supply system is substantially continuous.
10. The power supply system according to claim 6, wherein the control unit is further configured to determine the voltage of the second electrical battery during the rest state of the second electrical battery, and when the voltage does not meet the threshold value increase the duration of the rest period of the second electrical battery until said threshold value is reached.
11. The power supply system according to claim 1, wherein the power source is any of an electric motor, the output of an inverter, a kinetic energy recovery system (KERS), a photovoltaic panel, or a battery.
12. A control unit comprising; a processor; and a switching generator configured to generate a switching signal for periodically switching between a discharge state of a first electrical battery and a rest period when the first electrical battery is in a rest state; wherein the control unit is further configured to generate a power signal for controlling a power source to supply an injection current to the first electrical battery when the first electrical battery is in the rest state; and wherein the control unit is further configured to determine, during the rest state, the voltage of the first electrical battery, and, during the rest state, when the voltage does not meet a threshold value, increase the duration of the rest period until said threshold value is reached, wherein control unit is further configured to control the duration of the rest period such that said rest period has a fixed minimum duration even if the threshold value is met.
13. A method for supplying an electrical load using pulse discharge, the method including: supplying, by a first electrical battery, said electrical load using pulse discharge; controlling, by a control unit, the first electrical battery to pulse discharge by periodically switching between a discharge state of the first electrical battery, when the first electrical battery is connected to said electrical load, and a rest state of the first electrical battery when the first electrical battery is disconnected from said electrical load; during the pulse discharge controlling, by the control unit, a power source for supplying a first injection current to the first electrical battery during a rest period when the first electrical battery is in the rest state; and determining, by the control unit during the rest state of the pulse discharge, the voltage of the first electrical battery and, during the rest state of the pulse discharge, when the voltage does not meet a threshold value, increasing the duration of the rest period until said threshold value is reached, and controlling, by the control unit, the power source such that said rest period has a fixed minimum duration even if the threshold value is met.
14. The method according to claim 13, wherein the threshold value is a minimum threshold voltage.
15. The method according to claim 13, further including: determining the voltage at fixed time intervals during the rest state to determine when the threshold value is reached; and determining the difference between the voltage determined at two consecutive time intervals, and compare the difference to the threshold value to determine when the threshold value has been reached.
16. The method according to claim 13, wherein the increase in the duration of the rest period involves increasing the length of time the injection current is applied.
17. The method according to claim 13, further comprising: controlling a second electrical battery for periodically switching between a discharge state of the second electrical battery and a rest state of the second electrical battery.
18. The method according to claim 17, further comprising: periodically switching between the first electrical battery and the second electrical battery to alternate between the discharge state of the first battery and the discharge state of the second electrical battery; and controlling the power source to supply a second injection current to the second electrical battery during a rest period when the second electrical battery is in the rest state.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(15)
(16) In
(17) In
(18) The control unit 12 further controls the power source 10 to supply an electric current for a certain period during the rest state by generating a power control signal PC1 to control the power source between an ON and an OFF state. The power source 10 is connected to the terminals of the battery 4 such that the supply of current to the battery 4 from the power source 10 causes a charging effect to occur.
(19) The control unit 12 causes periodic switching of the switch 8 during discharge of the battery 4. This creates a pulsed discharge of the battery 4 with charging during a portion of the rest state.
(20) The power supply system 2 further includes a voltmeter 5 that is in connection with the control unit 12. The voltmeter 5 measures the voltage of the battery 4 and sends signal VS1 indicating the voltage to control unit 12. This enables the control unit 12 to control the periodic switching of switch 8 when the voltage of the battery drops below a threshold minimum level, resulting in an increase in the length of time that the battery is in the rest state.
(21)
(22) The switching cycle has a switching period T.sub.c that is defined as the sum of the discharge period T.sub.on, and the rest period T.sub.t. As explained above, the rest period comprises the recovery period T.sub.off and the current injection period T.sub.ON. Thus:
T.sub.t=T.sub.off+T.sub.ON
and
T.sub.c=T.sub.t+T.sub.on
(23)
(24) As is apparent from
(25) Voltmeters 5a and 5b in communication with the control unit 12 are connected to the first battery 4 and the second battery 13, respectively.
(26)
(27) In this example the control unit 12 of the power supply system 2 supplies a switching signal SW2 to the two-way switches 14, 16, 18, 19 in order to switch between the first battery 4 being connected to the load 6 and the second battery 13 being connected to the load 6. In this way, only one of the batteries 4, 13 is arranged to discharge by supplying a current to the load 6 at any one time. The first battery 4 is in the discharge state whilst the second battery 13 is in the rest state, and the first battery 4 is in the rest state whilst the second battery 13 is in the discharge state. The control unit 12 is also arranged to generate a power control signal PC2 to control the power source 10 in order to supply an electric current to each of the batteries 4, 13 during a portion of their respective rest states.
(28) Voltmeter 5a measures the voltage of the first battery 4, and voltmeter 5b measures the voltage of the second battery 13, during their respective rest states. These voltage values are provided to the control unit 12 in signals VS1 and VS2 such that the control unit 12 can determine if the voltage of each battery reaches a minimum threshold voltage during the rest phase of that battery.
(29) If the minimum voltage threshold is met during the rest state then the switching cycle for the power supply system 2 shown in
(30) However, when the voltage threshold is not met for a particular battery 4, 13 during its rest state then the rest period of that battery 4, 13 is extended until the open voltage of that battery reaches the minimum voltage threshold. In the embodiment shown in
(31) Initially the length of the rest period T.sub.t is equal to the length of the discharge period. However, once the voltage drops below the minimum threshold value the length of the rest period can be extended.
(32) In some embodiments, the length of the rest period T.sub.t. can be extended based on monitoring the recovery of the voltage of the battery 4, 13 when the battery is in the rest state.
(33) Taking t.sub.0 as the instant at which the rest period begins, V.sub.0 is the voltage value of the cell measured at the instant in which there is no current flow through the battery when the battery voltage then starts to rise, said voltage defined by the product of the current previously circulating and the battery internal resistance The voltage of the battery is then measured every 5 s to determine a series of voltage values at each of the points in time (V.sub.0, to =0; V.sub.1, t.sub.1=5 s; V.sub.2, t.sub.2=10 s, . . . ). Thus, at a given time period t.sub.x,x+1 there is a voltage variation V.sub.x,x+1. The value of the rest period T.sub.t is then extended until the point where the following condition is met:
(34)
(35) Thus, when the ratio of 0.2 is reached the rest period is no longer extended and the battery reverts to the discharge state. This time period of when the ratio is reached is the optimum rest period for a battery for that particular discharge cycle. This is because once this condition is satisfied any increase in the recovery of the battery voltage becomes negligible.
(36) This process is then repeated for each pulse discharge cycle, with the value of V.sub.0,1 measured for the first discharge cycle taken to be the same for each of the subsequent pulse discharge cycles. In this way there is a variable rest period that is optimised for each pulse discharge cycles.
(37) Alternatively, the state of charge (SoC) and/or depth of discharge (DoD) may be measured and used as the threshold condition for increasing the length of the rest period, with the aim of maximizing recovery for the voltage of the battery during the rest state. Other threshold conditions may instead by used, such as directly determining if a minimum voltage at a certain point in time is met.
(38) In other embodiments, the ratio in the equation above need not necessarily be 0.2. For instance, if a different rest period is desired, such as longer or shorter rest periods, which may involve further improvements in efficiency.
(39) The configuration described in the embodiments can readily be scaled to integrate more than two batteries operating in a coordinated way so that at any given time, only a portion of batteries are in a discharge stage while the others are in a rest stage during which a current is supplied by the power source.
(40) The configuration of batteries can also be adjusted to supply any specific current signal to the load. For instance, where a constant supply to the load is not required, the length of the discharge phase of the batteries may be kept constant, even when the length of the rest period is increased due to the threshold voltage not being met.
(41)
(42)
(43) For the first example power system shown in
(44) A number of alternative timing schedules may be applied by the control unit 12. In one arrangement the discharge period may last from 5 to 100 seconds. The rest period may have a duration of 1 to 180 s. The current injection period may have a duration of 1 to 100 s. A further rest period may be provided at the end of the current injection period with a duration of 0-5 s. The current supplied to the battery 4 by the power source 10 during the current injection period may be less than 70% of the current provided by the battery 4 to the load 6 during the discharge period.
(45) The efficiency of the power supply system can be determined in a number of different ways: The net energy delivered by the battery during discharge may be calculated as follows:
E.sub.net=E.sub.onE.sub.ON Where E.sub.on is the total energy delivered to the load, measured starting from when the battery has its nominal voltage down to its minimum value, and E.sub.ON is the energy supplied by the partial charges of the battery. Where E.sub.ON=0 in the case of continuous discharge. Starting from the net energy, the discharge efficiency may be defined as the ratio between the net energy discharge of the switched battery power supply system (E.sub.net,M) and the net energy of the continuous discharge battery (E.sub.net,C).
.sub.discharge=E.sub.net,M/E.sub.net,C Discharge/charge cycle efficiency:
.sub.cycle=E.sub.on/(E.sub.ON+E.sub.charge) Where E.sub.charge is the energy required to charge the battery up to the initial voltage (arbitrarily set). As can be seen above the energy provided by the power source during the intermediate charging phase is taken into account in these calculations. Amperometric efficiency:
(46)
(47) Example test results achieved using embodiments will now be demonstrated.
(48) Diode 76 has its anode connected to the positive output of the power source 70 and its cathode connected to the positive pole of the battery 64. This is to provide decoupling the output of the power source 70 from the battery 64.
(49) The load of this circuit comprises two contributions. The first is active electronic load 66, (EA EL9080-600). The second component of the load is a power resistor array 72 capable to dissipate a maximum power of 9.4 kW. The resistors enable the active load to dissipate for a longer duration. The active electronic load 66 and the resistor array 72 are in series with each other. Control unit 62 supplies the loads with current from battery 64. This set up enables discharge currents of up to 250 A to be achieved.
(50) Transducers and converters 68 and 74 enable current and voltage measurements to be taken. These include dedicated transducers and analogue to digital converters with 16 bit of resolution, at concurrent sampling (model DAQ NI9215). These measurements are provided to the control unit 62.
(51) Battery 64 is of the lead acid type (model 10OPzS1000 produced by TAB), being one cell of 2V nominal voltage having 10 plates of 100 Ah. The nominal capacity is 1000 Ah, with a discharge current of 100 A, a full discharge is achieved in 10 hours, and at 250 A a full discharge is achieved in 3 hours at continuous discharge. In the present experiments 20 cells are connected in series.
(52) For all of the results, multistep potentiometric analysis has been selected. The current is set constant in the time interval selected and the battery voltage evolution is recorded (data sampling time=1 s). It has to be noted that the voltage measured has two contributions (V.sub.m=V+): the battery voltage V and the ohmic contribution =I*(R.sub.int+R.sub.c) due to battery internal resistance (R.sub.int) and contact resistance (R.sub.c). In order to have higher accuracy in the results obtained the contacts have been optimized to reduce this contribution. Energy calculation is performed from the current and voltage data recorded from the instrument. The Rectangle method has been employed for the area calculation under the voltage curve evolution over time interval (V-t graph); the quantity obtained is subsequently multiplied by the charge/discharge current. By definition, the energy corresponding to a single sampling interval is equal to E.sub.s=V.sub.m*A*T.sub.C [Joule].
(53) TABLE-US-00001 TABLE 1 Minimum Partial charge threshold Test Test current Voltage Duration T.sub.1 .sub.cycle .sub.a 1 N/A N/A 8 hrs N/A 0.832 N/A Discharge at continuous current 2 N/A N/A 17 hrs 92 s 0.845 N/A Pulse discharge - no injection current during rest phase 3 115 A N/A 8 hrs 92 s 0.879 0.959 Pulsed discharge with injection current during rest phase 4 200 A N/A 5 hrs 92 s 0.873 0.957 Pulsed discharge with injection current during rest phase 5 200 A N/A 5 hrs 92 s 0.871 0.954 Pulsed discharge with injection current during rest phase 6 70.6 A 43 V 16 hrs Variable 0.900 0.980 Variable T.sub.t (min 92 s) 7 70.6 A 44 V 24 hrs Variable 0.926 0.996 Variable T.sub.t 8 70.6 A 44 V 96 hrs Variable 0.933 0.997 Variable T.sub.t 9 70.6 A 44.2 V 24 hrs Variable 0.927 0.999 Variable T.sub.t
(54) The experimental results shown in Table 1 indicate an increase in terms of efficiency of the charge/discharge cycle of the power supply system using a variable T period according to embodiments (experiments 6 to 9), with respect to the continuous cycle (experiment 1), pulse discharge (experiment 2) and pulse discharge with injection current during the rest phase (experiment 3 to 5), as indicated by a larger n.sub.cycle. The power supply system with variable T.sub.t can also provide higher amperometric efficiencies, indicated by the larger n.sub.a when using a variable rest period. This is an unexpected and advantageous effect.
(55) For any given battery and battery configuration, the parameters that affect the efficiency of operation may be: the length of switching cycle, the discharge current, the charging current, the combination of the three periods (T.sub.on, T.sub.ON and T.sub.OFF) considered in terms of duration and sequence, and the value of the minimum threshold voltage. By varying these parameters it may be possible to optimise efficiency in different operational conditions.
(56)
(57) The experiment in
(58) It is also noted that for experiments 4 and 5, with a fixed rest period, that value the current of the injection current (200 A) is higher than that for the discharge cycle (115 A). However, in these experiments as the injection current is only supplied for a short time period, the overall charge supplied by the injection current during each cycle is less that the charge supplied by the discharge of the battery during each cycle.
(59) As can be seen, the injection current for experiments 6 to 9 have a value of 70.6 A, whereas the discharge current is larger at 115 A. Again the injection current is only supplied for a portion of the rest period. To account for the variable rest period the injection current is lower than in experiments 4 and 5. However, the charge supplied by the injection current during each cycle is less that the charge supplied by the discharge of the battery during each cycle.
(60) As can be seen, unlike the continuous charge and the pulse discharge with fixed rest period as shown in
(61)
(62) It has been found that if the experiment is run for long enough, after so many cycles the variable rest period will eventually plateau and reach a steady state. This is shown in
(63)
(64) It can be seen from
(65)
(66) The MPPT (Maximum Power Point tracking) circuit 88, is embedded into a dedicated DC-DC converter, and can maximise the instantaneous energetic efficiency that would otherwise be extremely variable due to the constantly changeable exposure to solar radiation of the photovoltaic device 86 and the required load conditions.
(67) The control unit 82 oversees both the charge of the energy storage block 84 and the management of the inverter 90. This enables the power supply system 80 to perform the pulse discharge method of embodiments.
(68) The inverter 90 delivers energy to the mains from the photovoltaic device 82 or from the storage block 84. A portion of the energy from the photovoltaic device 86 may also be used as the source of the injection current applied to the energy storage block 80 when it is in its rest phase. This for instance could be a public grid, or a private grid such as a power station dedicated to refill electrical energy for electrical vehicles. In some cases the DC-AC inverter 90 could be replaced with a simpler DC-DC converter as some electrical vehicles only accept DC charge.
(69) The loads 92 can be of various nature, domestic and industrial, resistive, capacitive and inductive. The energy storage unit 84 consists of batteries connected in series and/or parallel, depending on the capacity required and the voltage and current parameters needed.
(70)
(71) The power supply system of embodiments can be used for both grid use (i.e. supplying power in excess of megawatts) or for micro grid use (smaller power networks).
(72) For instance, the power supply system of
(73) The power source used to provide the battery with the injection current can be any type of device which is capable of providing an electric current to a battery. This could be any type of energy storage device that is capable of delivering a current over time, for instance a battery or a capacitor. The power source could also be any type of renewable energy source that is capable of supplying a current such as a photovoltaic system, or a wind turbine. The power source may provide DC or AC, depending on the requirements of the load 6. Where AC is required an inverter (not shown) may be provided.
(74) The power source could alternatively be the output from a kinetic energy recovery system (KERS) where the kinetic energy generated during the breaking process can be captured and turned into electrical energy. Alternatively, the output of a combustion engine can cause an electrical generator to generate a current. This power supply system is suitable for use in hybrid and electric vehicles.
(75) The control unit of embodiments can be a microcontroller, a microprocessor or a programmable logic device (for example, a FPGA=Field Programmable Gate Array). Preferably, the control unit and switch is implemented with a single component which is programmable logic device (for example FPGA) or an application-specific integrated circuit (ASIC).
(76) The control unit may generate a switching signal with a low logic signal indicating the selection of a discharge phase and a high logic value indicating the selection of the rest phase. Alternatively the low logic signal may indicate rest phase and high logic signal may indicate discharge phase.