ADAPTIVE CONTROL SYSTEM FOR THRESHING SEPARATION LOAD OF TANGENTIAL FLOW AND LONGITUDINAL AXIAL FLOW DEVICE
20200077582 ยท 2020-03-12
Inventors
- Lizhang XU (Jiangsu, CN)
- Chuncai Wei (Jiangsu, CN)
- Yaoming LI (Jiangsu, CN)
- Zhenwei Liang (Jiangsu, CN)
Cpc classification
A01D41/127
HUMAN NECESSITIES
International classification
A01D41/127
HUMAN NECESSITIES
A01F7/06
HUMAN NECESSITIES
Abstract
The invention provides an adaptive control system and a regulating method for the threshing separation load of the combined harvester and the longitudinal axis. The control system mainly comprises entrainment loss monitoring device, grain breaking rate monitoring device, device for regulating clearance of cutting concave outlet, jitter board load monitoring device, return plate load monitoring device and on-line monitoring and control system. According to the differential signal of the impact force sensor and the inertial force sensor, the cutting flow threshing and separating device is calculated by real-time monitoring of the grain breaking rate, the entrainment loss rate, the tangential groove outlet gap, the cutting drum speed and the longitudinal axis drum speed. And the ratio of the threshing separation load of the cut-off threshing separator and the longitudinal-axial-flow threshing and separating device is adjusted at a reasonable ratio range, to meet the difficult to take off, easy to off and other crops of different harvest requirements, to maintain the best threshing capacity and better adaptability.
Claims
1. An adaptive control system for load distribution between a tangential and a longitudinal threshing and separating device, including a tangential drum, tangential flow concave, the longitudinal axial flow drum, longitudinal flow concave plate screen, return plate, cleaning screen and grain auger, shuttle board located in lower part of the tangential drum, the describing longitudinal flow concave plate screen being mounted on the longitudinal axial flow drum cleaning screen located in lower part of including a tangential drum and return plate, and above the grain auger; it is characterized by, also includes device for regulating clearance of tangential concave outlet, shaking plate load monitoring device, return plate load monitoring device, and the online monitoring and control system; the describing return plate load monitoring device being mounted on return plate, and located in lower part of the longitudinal axial flow drum, it mainly includes backhaul inertial force monitoring sensor, first return monitor board, return the impact monitoring sensor, second return monitor board, return the mounting plate and backhaul support, the return mounting plate is fixed below the return plate through the return carriage, the return plate and the return mounting plate are both provided with a through hole which has the same shape as the first return monitoring board and the second return monitoring board; the two through holes correspond to each other in the vertical direction; the first return monitoring panel is located in the through hole on the return mounting board and remains 0.5 mm-3 mm at the edge of the through hole; the second return monitoring board is located in the return plate of the hole, and keep the 0.5 mm-3 mm gap and the edge of the through hole; the return inertial force monitoring sensor is fixed at one end of the return mounting plate, and the other end is fixed on the first return monitor; the return impact force monitoring sensor is fixed at one end of the return surface and the other end is fixed on the second return monitor; The return of inertial force sensor, return the impact monitoring sensor are connected to the on-line monitoring and control system; the online monitoring and control system for the detection of vibration inertial force sensor, jitter impact sensors, return the inertial force sensor, return the impact monitoring sensors inertial force and impact force is detected, and a displacement sensor detects the displacement; and according to the jitter of inertial force calculation of plate impact jitter load, load as a tangential drum; according to the calculation of return inertia force, impact force return plate of the load, the longitudinal axial flow roller load; and according to the shearing flow drum and axial flow roller with the ratio control electric cylinder driving tangential flow concave outlet gap adjusting device adjust the tangential flow concave plate of the export clearance, and according to the displacement sensor detects the displacement and tangential flow monitoring concave plate of the export clearance.
2. According to the adaptive control system of claim 1 wherein the shear flow load and axial flow threshing and separating device, which is characterized in that the wobble plate loading monitoring device for the number of five groups showed X type layout in the shaking board throughout the region, according to the specific location of the shake plate the geometry size determination; jitter plate load monitoring device measured by the quality of mixture and the shaking board the mathematical model of the whole area of mixture quality should be established by the bench test; the return plate load monitoring device for the number of five groups showed X type layout on the return board throughout the region, according to the specific location of the return board to determine the geometric size of the return plate; the load monitoring device measured by the quality of mixture and the return plate mathematical model of the whole area of mixture quality should be established by the bench test.
3. According to the adaptive control system of claim 1 wherein the shear flow load and axial flow threshing and separating device, which is characterized in that also includes the entrainment loss monitoring device and longitudinal axial flow roller speed control device, the entrainment loss monitoring device arranged in longitudinal flow concave grass mouth, and connected with the online monitoring and control system; flow roller speed regulating device the longitudinal axis installed in the longitudinal axial flow roller shaft is the first by the hydraulic cylinder, the first belt wheel movable part, the first belt and the first pulley fixed part, the first hydraulic cylinder and the first pulley movable part on the same side, the first belt in the first round with a movable part and the first pulley fixed part; the first pulley fixed part relative to the longitudinal axial flow roller shaft fixed the first belt wheel, the movable part points in the first hydraulic cylinder under the action of flow along the longitudinal axis of the roller shaft axial movement, thus changing the belt groove size, and then change the transmission ratio, control of axial flow roller speed.
4. According to the adaptive control system of claim 1 wherein the shear flow load and axial flow threshing and separating device, which is characterized in that the monitoring device also includes grain crushing rate and the shearing flow drum speed regulating device, the grain crushing rate monitoring device mounted on the grain auger exports place, and connected with the online monitoring and control system; the shearing flow drum speed regulating device comprises second hydraulic cylinders, second wheeled movable part, second and second belt pulley fixed part; the second hydraulic cylinder and second movable pulley part on the same side, second belt in the second round with movable parts wheel fixing part and the second band; the second pulley fixed part relative to the tangential flow of cylinder shaft fixed, second wheeled movable part in second the hydraulic cylinder function the lower side of the tangential drum shaft moves axially so as to change the size of the belt groove, thereby changing the transmission ratio and controlling the speed of the tangential drum.
5. According to the adaptive control system of claim 1 wherein the shear flow load and axial flow threshing and separating device, which is characterized in that the entrainment loss monitoring device comprises 2 mounting bracket and 2, a sensor of the 2 mounting brackets on the vertical axis flow concave plate row grass in front, and fixed on the longitudinal axial concave plate; 2 monitoring sensor mounted on the bracket toward the longitudinal axial flow roller on the surface of the 2 monitoring sensor is connected to the on-line monitoring and control system.
6. According to the adaptive control system of claim 1 wherein the shear flow load and axial flow threshing and separating device, which is characterized in that the grain crushing rate monitoring device by the image processor, CCD camera, grain information acquisition board and a light source, in which image the processor installed in the grain auger above the export platform, grain information acquisition board is fixed in the grain auger export panel; CCD camera installed in the grain information acquisition board, and an image processor connected to the image processor, the grain information acquisition board are connected with the online monitoring and control system.
7. The adaptive control method of tangential flow threshing and separating device load and axial flow, which is characterized in that the method comprises the following steps: (S1) according to the characteristics of crop structure, threshing and separating device and related mechanical harvesting of national standards, set a reasonable shearing flow drum in the online monitoring control system and axial flow roller load ratio [R.sub.b R.sub.u], tangential flow concave export clearance range [C.sub.b C.sub.u] the shearing flow drum speed range [n.sub.qb n.sub.qu], axial flow roller speed range [n.sub.zb n.sub.zu], grain crushing rate threshold and entrainment loss rate threshold; (S2) through which are installed on the grain auger rate at the outlet of the grain crushing monitoring device for real-time detection of grain crushing rate, with concave flow on the vertical axis entrainment loss monitoring device at the mouth of the grass row real-time detection of entrainment loss rate; a clearance of the tangential concave plate outlet is obtained by using a displacement sensor in parallel with an electric cylinder used for adjusting the clearance of the outlet of the tangential concave plate; according to the tangential flow speed sensor and axial flow speed sensor respectively tangential flow speed n.sub.zb and axial flow speed of roller drum n.sub.z, through the arranged on the sieve plate jitter load monitoring device on board real-time detection of shaking board on the load, as the shearing flow drum load; the return plate load monitoring device mounted on the return plate detects the load on the return plate in real time as a load of the longitudinal axis flow roller; The on-line monitoring control system calculates the load ratio of the tangential drum and the longitudinal flow roller according to the load of the tangential drum and the load of the longitudinal axial flow roller; (S3) on-line monitoring and control system based on the real-time detection of the grain crushing rate B, entrainment loss rate L, tangential flow concave outlet gap C, tangential flow of axial flow speed of roller n.sub.q, roller speed n.sub.z, shearing flow drum and axial flow drum of the load ratio R according to the following strategy to control the tangential flow concave export clearance, tangential flow speed of roller, axial flow roller speed; return (S2); when the entrainment loss rate of grain LL.sub.j, crushing rate B>B.sub.r; If the shearing flow drum and axial flow roller of the load ratio RR.sub.u, then determine the shearing flow drum speed n.sub.q whether or not n.sub.qb. If not, the decrease of tangential flow speed of roller n.sub.q, If it is, And the tangential flow concave export clearance CC.sub.u, and System alarm, if it is, but the clearance between the tangential and concave plates exits C>R.sub.u, and The clearance between the tangential and the concave plates is increased C; if the tangential drum is compared with the load ratio of the longitudinal flow roller R.sub.b<R<R.sub.u , Then judge the speed of the tangential drum n.sub.q whether or not n.sub.qb, if not, the decrease of tangential flow speed of roller n.sub.q; if so, and the axial flow roller speed n.sub.zn.sub.zb, and system alarm, if so, But the axial flow roller speed n.sub.z>n.sub.zb, decrease of axial flow roller speed; n.sub.z; if the shearing flow drum and axial flow roller is less than the load ratio RR.sub.b, axial flow speed is less than or equal to the drum to determine if it is, then, the system alarm, if not, decrease of axial flow roller speed n.sub.z; when the entrainment loss rate LL.sub.j, grain crushing rate B>B.sub.r: if the shearing flow drum and axial flow roller of the load ratio is no less than R.sub.u, determine the tangential flow outlet gap C is in concave tangential flow outlet gap range [C.sub.b R.sub.u], if CC.sub.u, increases the tangential flow concave export clearance, if more than C.sub.u, then determine the shearing flow drum speed n.sub.q is less than or equal n.sub.qb, if not, then reduce the tangential flow speed of roller n.sub.q, if it is, then the alarm system; if the load ratio of the tangential drum and the longitudinal flow roller is R.sub.b<R<R.sub.u, the parameters are normal and need not be adjusted; if the shearing flow drum and axial flow roller is less than or equal to the load ratio, determine the tangential flow outlet gap is in concave tangential flow outlet gap range [C.sub.b C.sub.u], if less than or equal to C.sub.b, then determine the shearing flow drum speed n.sub.q is greater than or equal to n.sub.qu, if it is, then the system alarm; if not, increases tangential flow speed of roller n.sub.q, if C>C.sub.b, decrease of tangential flow concave sieve export clearance C; when the entrainment loss rate of grain L>L.sub.j crushing rate B>B.sub.r: if the speed is less than or equal to the shearing flow drum, determine the longitudinal axial flow roller speed n.sub.z is less than or equal to n.sub.zb, if it is, the system alarm, if not, then reduce the axial flow roller speed n.sub.z; if the tangential drum speed is greater n.sub.qb, then the tangential drum speed is reduced n.sub.zb; when the entrainment loss rate L>L.sub.j, grain crushing rate less than R.sub.r: if the shearing flow drum and axial flow roller of the load ratio is no less than R.sub.u the system alarm; if the shearing flow drum and axial flow roller of the load ratio R.sub.b<R<R.sub.u, determine the longitudinal axial flow roller speed n.sub.z is less than or equal to n.sub.zb, if it is, the system alarm, if not, then reduce the axial flow roller speed n.sub.z; if the shearing flow drum and axial flow roller is less than or equal to R.sub.b the load ratio, determine the tangential flow concave gap C is less than or equal to C.sub.b export, if not, then reduce the tangential flow concave export clearance C, if further determining axial flow roller speed n.sub.z whether less than z.sub.zb, if it is, the system alarm, if not, the decrease of axial flow roller speed.
8. According to the control method mentioned in claim 7, characterized in that the step in the shearing flow drum is based on the load jitter of inertial force sensor, jitter impact sensors differential signal of inertial force and impact force of the detected and calculated; the axial flow roller load according to the return of inertial force sensor, return the impact monitoring sensor differential signal, inertial force and impact force of the detected calculated.
Description
DESCRIPTION OF THE DRAWINGS
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[0061] In the picture: [0062] 1cut reel, [0063] 2cut groove, [0064] 3axial flow reel, [0065] 4axial grain sieve, [0066] 5backplane, [0067] 6clear screen, [0068] 7grain spinning, [0069] 8monitoring device, [0070] 9grain breaking rate monitoring device, [0071] 10cutting ballast outlet clearance adjustment device, [0072] 11material; [0073] 101cutting pin 1 [0074] 102cogging rod, [0075] 103cutting reel shaft, [0076] 104 1001first connecting pin, [0077] 1002first connecting rod, [0078] 1003second connecting pin, [0079] 1004second connecting rod, [0080] 1005third connecting pin, [0081] 100rotary bar, electric [0082] 1007cylinder, [0083] 1008displacement sensor; [0084] 301helical feed head, [0085] 302longitudinal axial pinned, [0086] 303longitudinal axis reel shaft, [0087] 304vertical axial flow reel governor, [0088] 305longitudinal axial flow speed sensor; [0089] 304-1first hydraulic cylinder, [0090] 304-2first pulley movable portion, [0091] 304-3first belt, [0092] 304-4pulley fixing portion 2; [0093] 501-50-1return plate drive mechanism; [0094] 502-1return inertial force monitoring sensor, [0095] 502-2first return monitoring board, [0096] 502-3return impact force monitoring sensor, [0097] 502-4second return measuring plate, [0098] 502-5return installation board, [0099] 502-6return bracket; [0100] 601jitter plate, [0101] 602jitter plate load monitoring device, [0102] 603deflector, [0103] 604chaffer, [0104] 605vibrating screen, [0105] 602-1jitter inertial force monitoring sensor, [0106] 602-2first jitter monitoring plate, [0107] 602-3jitter impact force monitoring sensor, [0108] 602-4second jitter monitoring plate, [0109] 602-5jitter mounting plate, [0110] 602-6jitter bracket; [0111] 801mounting bracket, [0112] 802monitoring sensor; [0113] 901image processor, [0114] 902CCD camera, [0115] 903grain information acquisition board, [0116] 904light source.
DETAILED DESCRIPTION
[0117] The invention will now be described in further detail with reference to the accompanying drawings and specific examples, but the scope of protection of the present invention is not limited to this article.
[0118] The structure of the adaptive control system for the threshing and separating load in the cut-off and longitudinal axial flow devices is shown in
[0119] The adaptive control system of the present invention further includes a cut-off recessed outlet clearance adjusting device 10, a jitter plate load monitoring device 602, a backhaul board load monitoring device 502, and an on-line monitoring and control system. As shown in
[0120] As shown in
[0121] The wobble plate load monitoring device 602 and the return plate load monitoring device 502 have the same structure and principle of action. As an embodiment, the number of jitter plate load monitoring devices 602 is five. They are arranged in the X type throughout the area of the jitter plate 601. The exact location of which is determined by the geometry of the jitter plate 601. The mathematical model of the mass of the exfoliation measured by the wobble plate load monitoring device 602 and the mass of the exfoliation of the entire area of the jitter plate 601 is to be established by a bench test. The number of return board load monitoring devices 502 is five. They are arranged in the X type in the entire area of the return plane 503. It's exact location to be determined according to the geometric size of the return plane board 503. The mathematical model of the mass of the exfoliation material measured by the return plate load monitoring device 502 and the mass of the entire area of the return plate surface 503 is to be established by a bench test.
[0122] As shown in
[0123] In order to enable the threshing to meet the requirements of entrainment loss and grain breakage, the adaptive control system for the threshing separation load of the present invention also includes a entrainment loss monitoring device 8, a grain breaking rate monitoring device 9, a cutting reel speed regulating device 104, Axial reel speed control device.
[0124] As shown in
[0125] As shown in
[0126] As shown in
[0127] As shown in
[0128] As shown in
[0129] As shown in
[0130] S1 according to the characteristics of crop structure, threshing and separating device and related mechanical harvesting of national standards, set a reasonable shearing flow reel 1 in the online monitoring control system 1 and axial flow reel 3 load ratio [R.sub.b R.sub.u], tangential flow concave export clearance range [C.sub.b C.sub.u], the shearing flow reel speed range [n.sub.qb n.sub.qu], axial flow reel speed range [n.sub.zb n.sub.zu], grain crushing rate threshold and entrainment loss rate threshold;
[0131] S2 through which are installed on the grain auger 7 rate at the outlet of the grain crushing monitoring device 9 for real-time detection of grain crushing rate, with concave flow on the vertical axis 4 entrainment loss monitoring device at the mouth of the grass row 8 real-time detection of entrainment loss rate;
[0132] A clearance 1005 of the cut concave plate outlet is obtained by using a displacement sensor 1008 in parallel with an electric cylinder used for adjusting the clearance of the outlet of the cut concave plate;
[0133] According to the tangential flow speed sensor 105 and axial flow speed sensor 305 respectively tangential flow speed n.sub.zb and axial flow speed of reel n.sub.z,
[0134] Through the arranged on the sieve plate 6 jitter 601 load monitoring device on board 602 real-time detection of shaking board 601 on the load, as the shearing flow reel 1 load;
[0135] The return plate load monitoring device 502 mounted on the return plate 5 detects the load on the return plate 5 in real time as a load of the longitudinal axis flow reel 3;
[0136] The on-line monitoring control system calculates the load ratio of the cutting reel 1 and the longitudinal flow reel 3 according to the load of the cutting reel 1 and the load of the longitudinal axial flow reel 3;
[0137] S3 on-line monitoring and control system based on the real-time detection of the grain crushing rate B, entrainment loss rate L, tangential flow concave outlet gap C, tangential flow of axial flow speed of reel n.sub.q, reel speed n.sub.z, shearing flow reel 1 and axial flow reel 3 of the load ratio R according to the following strategy to control the tangential flow concave export clearance. Tangential flow speed of reel, axial flow reel speed; return S2;
[0138] When the entrainment loss rate of grain LL.sub.j crushing rate B>B.sub.r;
[0139] If the shearing flow reel 1 and axial flow reel 3 of the load ratio RR.sub.u, then determine the shearing flow reel speed n.sub.q whether or not n.sub.qb. If not, Decrease of tangential flow speed of reel n.sub.q, If it is, And the tangential flow concave export clearance CC.sub.u, and System alarm, If it is, But the clearance between the cutting and concave plates exits C>R.sub.u, and The clearance between the cutting and the concave plates is increased C;
[0140] If the cutting reel 1 is compared with the load ratio of the longitudinal flow reel 3 R.sub.b<R<R.sub.u, Then judge the speed of the cutting reel n.sub.q whether or not n.sub.qb, if not, Decrease of tangential flow speed of reel n.sub.q; if so, And the axial flow reel speed n.sub.zn.sub.zb, and System alarm, if so, But the axial flow reel speed n.sub.z>n.sub.zb, Decrease of axial flow reel speed; n.sub.z;
[0141] If the shearing flow reel 1 and axial flow reel 3 is less than the load ratio RR.sub.b, axial flow speed is less than or equal to the reel to determine if it is, then, the system alarm, if not, decrease of axial flow reel speed n.sub.z;
[0142] When the entrainment loss rate LL.sub.j, grain crushing rate B>B.sub.r:
[0143] If the shearing flow reel 1 and axial flow reel 3 of the load ratio is no less than R.sub.u, determine the tangential flow outlet gap C is in concave tangential flow outlet gap range [C.sub.b R.sub.u], if CC.sub.u, increases the tangential flow concave export clearance, if more than C.sub.u, then determine the shearing flow reel speed n.sub.q is less than or equal n.sub.qb. If not, then reduce the tangential flow speed of reel n.sub.q, if it is, then the alarm system;
[0144] If the load ratio of the cutting reel 1 and the longitudinal flow reel 3 is R.sub.b<R<R.sub.u, the parameters are normal and need not be adjusted;
[0145] If the shearing flow reel 1 and axial flow reel 3 is less than or equal to the load ratio, determine the tangential flow outlet gap is in concave tangential flow outlet gap range [C.sub.b C.sub.u], if less than or equal to C.sub.b, then determine the shearing flow reel speed n.sub.q is greater than or equal to n.sub.qu, if it is, then the system alarm; if not, increases. Tangential flow speed of reel n.sub.q, if C>C.sub.b, decrease of tangential flow concave sieve export clearance C;
[0146] When the entrainment loss rate of grain L>L.sub.j crushing rate B>B.sub.r:
[0147] If the speed is less than or equal to the shearing flow reel, determine the longitudinal axial flow reel speed n.sub.z is less than or equal to n.sub.zb, if it is, the system alarm, if not, then reduce the axial flow reel speed n.sub.z;
[0148] If the cutting reel speed is greater , then the cutting reel speed is reduced n.sub.zb;
[0149] When the entrainment loss rate L>L.sub.j, grain crushing rate less than B.sub.r:
[0150] If the shearing flow reel 1 and axial flow reel 3 of the load ratio is no less than R.sub.u the system alarm;
[0151] If the shearing flow reel 1 and axial flow reel 3 of the load ratio R.sub.b<R<R.sub.u, determine the longitudinal axial flow reel speed n.sub.z is less than or equal to n.sub.zb, if it is, the system alarm, if not, then reduce the axial flow reel speed n.sub.z;
[0152] If the shearing flow reel 1 and axial flow reel 3 is less than or equal to R.sub.b the load ratio, determine the tangential flow concave gap C is less than or equal to C.sub.b export, if not, then reduce the tangential flow concave export clearance C, if further determining axial flow reel speed n.sub.z whether less than n.sub.zb, if it is, the system alarm, if not. Decrease of axial flow reel speed n.sub.z.
[0153] The foregoing embodiments are preferred embodiments of the present invention. But the present invention is not limited to the above-described embodiments. It will be apparent to those skilled in the article that any obvious modifications, substitutions, or variations are intended to be within the scope of the present invention without departing from the true spirit of the invention.