A Kind of Self-Adaptive Throwing Device for Stalks Cutting and Discharging in the Longitudinal Axial Flow Combine Harvesters and its Control Method
20200077591 ยท 2020-03-12
Inventors
Cpc classification
A01D41/1243
HUMAN NECESSITIES
International classification
Abstract
The invention provides a longitudinal shunt combine machine for drafting and crushing and self-adaptive spraying device and a control method, including a longitudinal axis flow drafting and drainage device, a stalk miscible shredding device, a wind direction wind speed detecting device, a partition identification device, walker, crushing speed sensor, adjustable width throwing device, adaptive throw real-time control system. The width of the throwing can be adjusted according to the speed of the machine, the speed of the wind, the wind speed, the wind direction, the cut area, the position of the area to be adjusted, so that the full width and width of the stalk residue can be scattered evenly in the field avoid broken pieces of straw flinging to the area to be cut. The longitudinal axis flow drainage guide is installed in the guide plate and the shunt bar, so that the crushing load is relatively uniform, at the same time to solve the longitudinal axis flow threshing roller caused by an excessive row of grass is not smooth, blocking and other issues.
Claims
1. A self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters comprising a longitudinal axial flow diverting and draining device (5), a stalk and miscellaneous smashing device (11), a wind speed detection device (4), a reaping region identification device (2), an operating speed sensor (8), a smashing rotation rate (10), an adjustable width throwing device (13), a self-adaptive throwing real-time control system; the stalk and miscellaneous smashing device (11) is located at the rear of the longitudinal axial flow diverting and draining device (5), and the adjustable width throwing device (13) is mounted on the stalk and miscellaneous smashing device (11); the wind speed detection device (4) is installed in the upper intermediate area of a combine harvester grain tank (3), and the wind speed and the wind direction at the machine work position can be measured without being blocked by other components; the reaping region identification device (2), the detection range of reaping region identification device (2) is larger than the width of a header (1), and the operating speed sensor (8) is located on the outside of combine harvester grain tank (3); the operating speed sensor (8) is mounted on a combine harvester drive wheel; the smashing rotation rate (10) is mounted on the stalk and miscellaneous smashing device (11); the self-adaptive throwing device includes a servo electric cylinder (1301) and a throwing-width adjusting mechanism (1302), which is mounted on the outside of a throwing device cover (1302-10); the input of the servo electric cylinder (1301) is connected with the self-adaptive throwing real-time control system, and the output of the servo electric cylinder (1301) is connected with a throwing width adjusting mechanism; the throwing width adjusting mechanism includes a throwing guide straw plate (1302-9), a first connecting rod (1302-8), a second connecting rod (1302-3), a third connecting rod (1302-1), a center connecting plate (1302-5), a supporting rod (1302-7), a first movable pin (1302-6), a second movable pin (1302-4), and a third movable pin surface (1302-2); the throwing guide straw plate (1302-9) is evenly distributed over the lateral width of the throwing device cover (1302-10) and the front end of the throwing guide straw plate (1302-9) is connected with throwing device cover (1302-10) by a hinge, the rear hinges with the first connecting rod (1302-8), the rear end of the throwing guide straw plate (1302-9) can be rotated at the front end hinge as an axle; the first connecting rod (1302-8) is connected to the center connecting plate (1302-5) by the first movable pin (1302-6), one end of the second rod (1302-3) passing through the third connecting rod (1302-1) is connected to one end of the third connecting rod (1302-1), and the other end of the second rod (1302-3) is connected to the center connecting plate (1302-5) through the second movable pin (1302-4), the other end of the third connecting rod (1302-1) is fixed to the rod end joint on the servo electric cylinder (1301) shaft, center connecting plate (1302-5) is mounted on the supporting rod (1302-7); the supporting rod (1302-7) is an L-shaped bar, and the center connecting plate (1302-5) is rotatable about the upper arm of the supporting rod (1302-7), and the lower arm of the supporting rod (1302-7) is fixed to the throwing device cover (1302-10); the wind speed detection device (4) is used to detect the wind direction and the wind speed at the machine working position in real time and transmit the measured wind direction and the wind speed data to the self-adaptive throwing real-time control system; The reaping region identification device comprises a CCD camera, an image processing unit and a signal output interface, the image recognition range of the CCD camera is larger than the width of the header (1), and the CCD camera is used for continuously shooting the images on both sides of header; the images on both sides of the header are extracted from the images by the image processing unit; according to the different features of the crop standing upright and neatly arranged and scattered evenly on the low stubble, region waiting for cut (201) or region having been cut (202), respectively, and then converted into a signal of control, transmitted to the adaptive throwing real-time control system; The operating speed sensor (8) is used for real-time measuring the advancing speed of the machine according to the rotational speed of the combine driving wheel and transmitting the operating speed parameter to the self-adaptive throwing real-time control system; The smashing rotation rate (10) is used for real-time measurement of the rotational speed of the shredder (1101), the short stem throwing speed is obtained, and the short stem throwing speed parameter is transmitted online to the self-adaptive throwing real-time control system; the self-adaptive throwing real-time control system considers the wind direction value, the wind speed value, the machine working speed and the short straw throwing speed parameters as the independent variables; according to the established locus model, the straw throwing real-time locus is calculated; the self-adaptive throwing real-time control system is used to calculate the position of the machine, the area of the partition and the position of the partition as the independent variable; according to the established full-width throwing model, the displacement width of the straw to calculate the actual adjustment parameters of the servo electric cylinder (1301), and then control servo electric cylinder (1301) to drive the throwing width adjustment mechanism to calculate the actual displacement parameter of servo electric cylinder (1301) by using throwing-width adjusting mechanism (1302), thus changing the inclination of the throwing guide straw plate (1302-9), to achieve the full width of the stalk residue.
2. The self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 1, wherein the number of the throwing-width adjusting mechanism (1302) is 2 to 6, and the servo electric cylinder (1301) is 2 to 6, and each of the throwing-width adjusting mechanism (1302) contains the number of the throwing guide straw plate (1302-9) is 1-3 blocks.
3. The self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 1, wherein the longitudinal axial flow diverting and draining device (5) comprises a longitudinal axial flow threshing cylinder (503), a longitudinal axial flow cylinder top cover (501), a longitudinal axial flow guide plate (502), a concave sieve (504), a barrier plate (505), a guide straw arc plate (506), a plurality of shunt bars (507), a longitudinal axial flow cylinder top cover (501) is located over the longitudinal axial flow threshing cylinder, and the bottom edge of longitudinal axial flow guide plate (502) is spaced from the outermost edge of the longitudinal axial flow threshing cylinder (503) by 10 mm to 130 mm, and concave sieve (504) is mounted below longitudinal axial flow threshing cylinder (503); the central axis of concave sieve is coincide with the longitudinal axial flow threshing cylinder (503), and the gap between the longitudinal axial flow threshing cylinder (503) and the concave sieve (504) is 10 mm to 60 mm, and the barrier plate (505) is mounted in the end of the concave sieve (504), the barrier plate (505) and the end of longitudinal axial flow threshing cylinder (503) compromise the width of straw outlet (6) is 200 mm to 400 mm; the guide straw arc plate (506) is located at the straw outlet (6), which is composed of two flat plates and three curved panels; the first plane (506-1) is fixed on the first plane (506-2), the second curved surface (506-3) and the third curved surface (506-4) are arranged side by side, and the side edges are successively connected, and the two flow bars (507) are respectively fixed to the first plane (506-2) and the second curved surface (506-3), the second curved surface (506-3) and the third curved surface (506-4); the first plane (506-2), the second curved surface (506-4) and the top of the third curved surface (506-4) are located on a horizontal line and fixed on the side wall of the straw outlet (6), the first curved surface (506-2), the second curved surface (506-3) and the end of the third curved surface (506-4) are also located on a horizontal line parallel to stalks and miscellaneous smashing device (11) and it is connected to the leftmost side of the stalk mashing unit is located at the bottom of the third curved surface (506-4), the second plane (506-5) is located at the bottom of the third surface (506-4), the second plane (506-5) and the trailing end of the end of the transverse width of three together form a curved surface approximating the lateral width of stalks and miscellaneous smashing device (11).
4. The self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 4, wherein the number of the longitudinal axial flow guide plate (502) is 4-6, the longitudinal axial flow guide plate (502) is mounted in the direction of the straw outlet (6), that is the direction of flow along the straw, and longitudinal axial flow guide plate (502) of the axis was 5-20 angle.
5. The self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 1, wherein the stalk and miscellaneous smashing device (11) includes the upper cover of shredder (7), the shredder (1101), and the baseboard of shredder (12); the axis of the shredder (1101) is located at 0 mm to 200 mm below upper sieve surface of the cleaning device (9); and the upper cover of shredder (7), the guide straw arc plate (506), and the baseboard of shredder (12) are formed with a space of about 0.25 m.sup.3.
6. The self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 5, wherein the shredder (12) is located 0 mm to 130 mm below upper sieve surface of the cleaning device (9).
7. The adaptive throwing real-time control method for a self-adaptive throwing device for stalks cutting and discharging in the longitudinal axial flow combine harvesters according to claim 1, wherein: (1) During the combine operation, the adaptive throwing real-time control system obtains the wind direction value and the wind speed value at the machine working position through wind speed detection device (4), and operating speed sensor (8) realizes the machine working speed, smashing rotation rate (10) acquires the short stem throwing speed in real time, and reaping region identification device (2) realizes the parameters such as the direction of the machine walking, the position of the area to be cut and the position information of the cut, to characterize the operation of the mortar status; (2) The adaptive real-time control system progresses the real-time parameters, which mainly includes suppressing the interference, improving the signal-to-noise ratio and missing the data to eliminate the influence of random and uncertain factors on the subsequent data analysis; (3) The adaptive throwing real-time control system considers the wind direction value, the wind speed value, the machine working speed and the short stem throwing speed parameter as the independent variable; according to the established trajectory model, the adaptive throwing real-time control system regards the machine's advancing direction, the area to be cut and the position parameter of the cut as an independent variable; According to the established full-width throwing model, the salvage width of the stem is calculated; (4) Adaptive throwing real-time control system according to the real-time throwing trajectory of stalk mauler and the actual throwing width of stem and mortar, the fuzzy control theory is used to calculate the actual adjustment parameters of servo electric cylinder (1301) and then control servo; the servo electric cylinder (1301) drives throwing-width adjusting mechanism (1302) to change the inclination of the throwing guide straw plate (1302-9), achieving the full width and width of the stalk miscellaneous.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] In the figures:
[0039] 1. Header; 2. Reaping region identification device; 3. Combine harvester grain tank; 4. Wind speed detection device; 5. Longitudinal axis flow diverting and draining device; 6. Straw outlet; 7. Upper cover of shredder; 8. Operating speed sensor; 9. Upper sieve surface of the cleaning device; 10. Smashing rotation rate sensor; 11. Stalks and miscellaneous smashing device; 12. Baseboard of shredder; 13. Adjustable width throwing device; 201. Region waiting for cut; 202. Region having been cut; 501. Longitudinal axial flow cylinder header; 502. Longitudinal axial flow guide plate; 503. Longitudinal axial flow threshing cylinder; 504. Concave sieve; 505. Barrier plate; 506. Guide straw arc plate; 507. Shunt bars; 1101. Shredder; 1301. Servo electric cylinder; 1302. Throw-width adjusting mechanism; 506-1. The first plane; 506-2. The second plane; 506-3. The second curved surface; 506-4. The third curved surface; 506-5. The second plane; 1302-1. The third connecting rod; 1302-2. The third surface; 1302-3. The second rod; 1302-4. The second movable pin; 1302-5. Center connecting plate; 1302-6. The first movable pin; 1302-7. Supporting rod; 1302-8. The first connecting rod; 1302-9. Throwing guide straw arc plate; 1302-10. Throwing device cover.
DETAILED DESCRIPTION
[0040] The present invention will now be described further with reference to the accompanying drawings and specific examples, but the scope of the present invention is not limited thereto.
[0041]
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[0044]
[0045] As shown in
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[0047] As shown in
[0048] As shown in
[0049] The embodiments are preferred embodiments of the present invention, but the invention is not limited to the embodiments described above, and any obvious modifications, substitutions, or alterations that may be made by those skilled in the art without departing from the spirit of the invention Variations are within the scope of the present invention.