WIRE SECUREMENT
20200080674 ยท 2020-03-12
Inventors
Cpc classification
F16L33/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method and apparatus are disclosed. The apparatus includes a securing element body comprising a first elongate weakened region in the body extending along a respective first weakened region axis, a further elongate weakened region substantially orthogonal to the first weakened region axis and located proximate to a first end of the first weakened region, and a still further elongate weakened region substantially orthogonal to the first weakened region axis and located proximate to a remaining end of the first weakened region, wherein the further and still further weakened regions are disposed in a substantially parallel spaced apart relationship to provide at least one deformable region in the securing element body on a respective side of the first elongate weakened region.
Claims
1. Apparatus for securing an end region of a tensile armour wire of a flexible pipe within an end fitting, comprising: a securing element body comprising a first elongate weakened region in the body extending along a respective first weakened region axis, a further elongate weakened region substantially orthogonal to the first weakened region axis and located proximate to a first end of the first weakened region, and a still further elongate weakened region substantially orthogonal to the first weakened region axis and located proximate to a remaining end of the first weakened region; wherein the further and still further weakened regions are disposed in a substantially parallel spaced apart relationship to provide at least one deformable region in the securing element body on a respective side of the first elongate weakened region.
2. The apparatus as claimed in claim 1, further comprising: the first elongate weakened region comprises a recessed region on at least a first side of the body; and optionally the first elongate weakened region comprises a first recessed region and a further recessed region located in identical locations on each of a respective first and further side of the body.
3. (canceled)
4. The apparatus as claimed in claim 1, further comprising: the first elongate weakened region comprises a slot; and optionally the slot has a constant width that is less than a thickness of a tensile armour wire associated with the body.
5. (canceled)
6. (canceled)
7. (canceled)
8. The apparatus as claimed in claim 1, further comprising: at least one of the further and still further elongate weakened regions comprises a slit in the body.
9. (canceled)
10. (canceled)
11. The apparatus as claimed in claim 8, further comprising: each slit extends on only one side of the first weakened region axis to provide a generally C-shaped weakened region in the body or each slit extends across the first weakened region axis to thereby provide a generally H-shaped weakened region in the body.
12. (canceled)
13. The apparatus as claimed in claim 1, further comprising: the at least one weakened region comprises a pinched region of the body or a reduced thickness region of the body; or the at least one weakened region comprises a perforation line in the body.
14. (canceled)
15. The apparatus as claimed in claim 1, further comprising: the securing element body comprises a substantially planar body.
16. The apparatus as claimed in claim 15, further comprising: the planar body comprises a substantially circular or oval disc or rectangular plate having a thickness of about around 2.0 to 5.0 mm; and optionally the disc or plate is a metal or ceramic or polymer or composite element.
17. (canceled)
18. (canceled)
19. (canceled)
20. The apparatus as claimed in claim 1, further comprising: the body further comprises an indicium or indicia that indicates an association with the body and a respective type of tensile armour wire.
21. The apparatus as claimed in claim 20, further comprising: the indicia or indicium comprises a colour of or on the body; or the indicia or indicium comprises at least one pressed or moulded or cast or cut or punched or stamped mark on or in the body.
22. (canceled)
23. The apparatus as claimed in claim 1, further comprising: at least one further securing element body comprising a respective first, further and still further weakened region substantially parallel to and spaced apart from said a securing element.
24. The apparatus as claimed in claim 23, further comprising: each securing element body is commonly orientated so that each first weakened region of each body is disposed in a commonly aligned orientation; and optionally each securing element body is permanently fixed to at least one other securing element body in a parallel spaced apart relationship.
25. (canceled)
26. The apparatus as claimed in claim 1, further comprising: each securing element body comprises a first and a remaining side and each side comprises an abutment surface for increasing resistance to being removed when the securing element body is surrounded by epoxy material.
27. The apparatus as claimed in claim 26, further comprising: each abutment surface is substantially smooth; or each abutment surface comprises at least one additional resistance element.
28. (canceled)
29. A self-attaching securing element for attaching to a tensile armour wire, said element comprising: a body including at least one deformable region that is deformable to receive a respective tensile armour wire, when the wire is threaded through an opening in the body, and that is arranged to simultaneously prevent removal of the attached body from the wire subsequent to the body being threaded onto the wire.
30. A method of securing an end region of at least one flexible pipe body tensile armour wire in an end fitting, comprising the steps of: threading a free end region of a tensile armour wire through a securing element body; and as the tensile armour wire is threaded, deforming at least one region in the securing body; whereby each at least one region deforms to resist subsequent movement of the body with respect to the tensile armour wire in a direction towards the free end.
31. (canceled)
32. The method as claimed in claim 30, further comprising: deforming said at least one region by urging material located between a further and still further elongate weakened region of the securing element body out of a major plane of the securing element body towards a downstream side of the body; and optionally deforming said at least one region by urging material located between the further and still further elongate weakened regions on a first and further adjacent side of a first elongate weakened region towards the downstream side of the body thereby providing a respective first and further gripping surface on an outer surface of the threaded tensile armour wire.
33. (canceled)
34. (canceled)
35. The method as claimed in claim 30, further comprising: breaking through at least one perforation line as the tensile armour wire is threaded on the body.
36. The method as claimed in claim 30, further comprising: sliding each securing element body away from a wire tip of a tensile armour wire threaded through the body until the securing element body is positioned a predetermined distance from the wire tip.
37. The method as claimed in claim 30, further comprising: locating a plurality of tensile armour wires, each threaded through at least one respective securing element body, in a securing pocket between an end fitting jacket member and an end fitting body.
38. (canceled)
39. (canceled)
40. (canceled)
Description
[0066] Certain embodiments of the present invention will now be described hereinafter, by way of example only, with reference to the accompanying drawings in which:
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[0078] In the drawings like reference numerals refer to like parts.
[0079] Throughout this description, reference will be made to a flexible pipe. It is to be appreciated that certain embodiments of the present invention are applicable to use with a wide variety of flexible pipe. For example certain embodiments of the present invention can be used with respect to flexible pipe and associated end fittings of the type which is manufactured according to API 17J. Such flexible pipe is often referred to as unbonded flexible pipe. Other embodiments are associated with other types of flexible pipe.
[0080] Turning to
[0081] A tubular composite layer is thus a layer having a generally tubular shape formed of composite material. Alternatively a tubular composite layer is a layer having a generally tubular shape formed from multiple components one or more of which is formed of a composite material. The layer or any element of the composite layer may be manufactured via an extrusion, pultrusion or deposition process or, by a winding process in which adjacent windings of tape which themselves have a composite structure are consolidated together with adjacent windings. The composite material, regardless of manufacturing technique used, may optionally include a matrix or body of material having a first characteristic in which further elements having different physical characteristics are embedded. That is to say elongate fibres which are aligned to some extent or smaller fibres randomly orientated can be set into a main body or spheres or other regular or irregular shaped particles can be embedded in a matrix material, or a combination of more than one of the above. Aptly the matrix material is a thermoplastic material, aptly the thermoplastic material is polyethylene or polypropylene or nylon or PVC or PVDF or PFA or PEEK or PTFE or alloys of such materials with reinforcing fibres manufactured from one or more of glass, ceramic, basalt, carbon, carbon nanotubes, polyester, nylon, aramid, steel, nickel alloy, titanium alloy, aluminium alloy or the like or fillers manufactured from glass, ceramic, carbon, metals, buckminsterfullerenes, metal silicates, carbides, carbonates, oxides or the like.
[0082] The pipe body 100 illustrated in
[0083] It is noted that a carcass layer 120 is a pressure resistant layer that provides an interlocked construction that can be used as the innermost layer to prevent, totally or partially, collapse of the internal pressure sheath 110 due to pipe decompression, external pressure, and tensile armour pressure and mechanical crushing loads. The carcass is a crush resistant layer. It will be appreciated that certain embodiments of the present invention are thus applicable to rough bore applications (with a carcass). Aptly the carcass layer is a metallic layer. Aptly the carcass layer is formed from stainless steel, corrosion resistant nickel alloy or the like. Aptly the carcass layer is formed from a composite, polymer, or other material, or a combination of materials and components. A carcass layer is radially positioned within the barrier layer.
[0084] A pressure armour layer 130 is a pressure resistant layer that provides a structural layer that increases the resistance of the flexible pipe to internal and external pressure and mechanical crushing loads. The layer also structurally supports the internal pressure sheath. Aptly as illustrated in
[0085] The flexible pipe body also includes a first tensile armour layer 140 and second tensile armour layer 150. Each tensile armour layer is used to sustain tensile loads and optionally also internal pressure. Aptly for some flexible pipes the tensile armour windings are metal (for example steel, stainless steel or titanium or the like). For some composite flexible pipes the tensile armour windings may be polymer composite tape windings (for example provided with either thermoplastic, for instance nylon, matrix composite or thermoset, for instance epoxy, matrix composite). For unbonded flexible pipe the tensile armour layer is typically formed from a plurality of wires. (To impart strength to the layer) that are located over an inner layer and are helically wound along the length of the pipe at a lay angle typically between about 10 to 55. Aptly the tensile armour layers are counter-wound in pairs. Aptly the tensile armour layers are metallic layers. Aptly the tensile armour layers are formed from carbon steel, stainless steel, titanium alloy, aluminium alloy or the like. Aptly the tensile armour layers are formed from a composite, polymer, or other material, or a combination of materials.
[0086] Aptly the flexible pipe body includes optional layers of tape 160 which help contain underlying layers and to some extent prevent abrasion between adjacent layers. The tape layer may optionally be a polymer or composite or a combination of materials, also optionally comprising a tubular composite layer. Tape layers can be used to help prevent metal-to-metal contact to help prevent wear. Tape layers over tensile armours can also help prevent birdcaging.
[0087] The flexible pipe body also includes optional layers of insulation 165 and an outer sheath 170, which comprises a polymer layer used to protect the pipe against penetration of seawater and other external environments, corrosion, abrasion and mechanical damage. Any thermal insulation layer helps limit heat loss through the pipe wall to the surrounding environment.
[0088] Each flexible pipe comprises at least one portion, referred to as a segment or section, of pipe body 100 together with an end fitting located at at least one end of the flexible pipe. An end fitting provides a mechanical device which forms the transition between the flexible pipe body and a connector. The different pipe layers as shown, for example, in
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[0090] It will be appreciated that there are different types of riser, as is well-known by those skilled in the art. Certain embodiments of the present invention may be used with any type of riser, such as a freely suspended (free-hanging, catenary riser), a riser restrained to some extent (buoys, chains), totally restrained riser or enclosed in a tube (I or J tubes). Some, though not all, examples of such configurations can be found in API 17J.
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[0092] As illustrated in
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[0095] As illustrated in
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[0099] As illustrated in
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[0101] Two spaced apart slits 710, 720 are provided in the blank 700. A first slit 710 is substantially orthogonal to the longitudinal axis of the slot 540 and extends at a respective end of the slot. The first slit 710 illustrated in
[0102] By manufacturing blanks 700 in this way a very cost effective way of manufacturing and thus providing securing element bodies suitable for affixing to tensile armour wires is provided. It will be appreciated that according to certain embodiments of the present invention weakened regions within a blank may be provided in different ways. For example a line of perforations may be formed rather than a slit or slot.
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[0104] As illustrated in
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[0106] It will be appreciated that rather than provide a slot in a blank slits may alternately be provided which effectively define a region of a blank which can be punched out when a tensile armour wire is affixed with respect to the securing element body. In this way each weakened region can be provided by a through slit or perforated slit or blind slit as appropriate.
[0107] The blanks previously discussed thus provide a self-attaching securing element for attaching to a tensile armour wire. In each case the element comprises a body which includes at least one deformable region that is deformable to receive a respective tensile armour wire when the wire is threaded through the body. This simultaneously enables material from the body to move aside to enable a tensile armour wire to be threaded through the body and also helps prevent removal of an attached body from the wire subsequent to the body being threaded onto the wire. Such self-attaching securing elements can be utilised to help secure an end region of at least one flexible pipe body tensile armour wire in an end fitting as one or more bodies can be threaded onto a free end of a tensile armour wire and these remain locked in position with respect to the wire and provide an abutment surface which effectively increases a cross-section to the wire which must be pulled through a resin reservoir to remove a wire.
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[0110] According to certain embodiments described hereinabove a method of terminating flexible pipe body in an end fitting can be achieved by providing an end fitting body including a connecting flange at a first end and an open mouth at a further end, threading an end of one or more tensile armour wires of a segment of flexible pipe body through respective securing element bodies (thereby simultaneously deforming at least one region of the body to thereby resist subsequent withdrawal of the tensile armour wire from the securing element body), securing a jacket member to the end fitting body thereby providing a pocket region within the end fitting where the tensile armour wire ends are located and subsequently providing a curable material in the pocket region. Aptly the curable material is an epoxy resin and this can subsequently be cured to inter the armour wire ends in epoxy material. The disc like bodies affixed to the wires are difficult to pull through the epoxy and difficult to remove from the wires.
[0111] Throughout the description and claims of this specification, the words comprise and contain and variations of them mean including but not limited to and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
[0112] Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of the features and/or steps are mutually exclusive. The invention is not restricted to any details of any foregoing embodiments. The invention extends to any novel one, or novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0113] The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.