PARTICULATE MATTER SENSING DEVICE AND METHOD FOR CONTROLLING DRIVING OF THE SAME
20230022835 · 2023-01-26
Inventors
- Il Seon Yoo (Suwon-si, KR)
- Dae Sung Kwon (Seoul, KR)
- Dong Gu Kim (Suwon-si, KR)
- Hyun Soo Kim (Yongin-si, KR)
Cpc classification
G01N15/0255
PHYSICS
International classification
Abstract
A particulate matter sensing device includes an inlet through which air is introduced, a particle classifying unit classifying particles included in air introduced through the inlet, a corona discharging unit electrifying the particles passing through the particle classifying unit, and a sensing unit collecting the particles electrified by the corona discharging unit, in which the sensing unit includes an electrode having a plurality of intervals to collect the particles electrified by the sensing unit, and a control unit determining whether fine particles are detected, based on a result of monitoring an output signal change of the electrode.
Claims
1. A particulate matter sensing device comprising: an inlet through which air is introduced; a particle classifying unit configured to classify particles included in the air introduced through the inlet; a corona discharging unit configured to electrify the particles passing through the particle classifying unit; and a sensing unit configured to collect the particles electrified by the corona discharging unit.
2. The particulate matter sensing device of claim 1, wherein the sensing unit comprises an electrode having a plurality of intervals to collect the particles electrified by the sensing unit; and a control unit configured to determine whether fine particles are detected based on a result of monitoring an output signal change of the electrode.
3. The particulate matter sensing device of claim 1, further comprising a heater configured to increase a temperature of a side of the sensing unit.
4. The particulate matter sensing device of claim 2, further comprising a heater installed under the electrode and configured to increase a temperature of a side of the electrode, wherein the control unit operates the heater according to the output signal change of the electrode.
5. The particulate matter sensing device of claim 4, wherein the control unit previously stores reaction temperature information of fine particles matched according to types of the fine particles; and the control unit determines information of detected fine particles by comparing a temperature at which the output signal change of the electrode occurs when operating the heater with the previously stored reaction temperature information.
6. The particulate matter sensing device of claim 4, wherein when the control unit operates the heater, the control unit drives the heater at a preset first voltage to monitor the output signal change of the electrode, and drives the heater at a preset second voltage to remove remaining particles in the sensing unit.
7. The particulate matter sensing device of claim 1, wherein the particle classifying unit is a virtual impactor comprising a major flow unit and a minor flow unit.
8. The particulate matter sensing device of claim 1, wherein the sensing unit comprises a plurality of insulating protrusions extending in a side longitudinal direction on a substrate, a plurality of interdigitated electrode (IDE) electrodes arranged alternately in parallel on a sidewall part of the insulating protrusions, and a heater configured to heat the plurality of insulating protrusions.
9. The particulate matter sensing device of claim 1, wherein the inlet is connected to an inside of a vehicle to introduce air in an inside of the vehicle, the sensing unit is connected to an outlet for discharging the air to an outside, and a fan is installed in a discharging path connecting the sensing unit with the outlet.
10. The particulate matter sensing device of claim 9, further comprising: a substrate on which the particle classifying unit, the corona discharging unit, and the sensing unit are positioned; a housing positioned on the substrate, the housing comprising a flow path connecting the inlet with the outlet; and a cover covering a side of the housing; wherein the particulate matter sensing device is integrated into the housing and the cover.
11. A method for controlling driving of a particulate matter sensing device, the method comprising: a particle classifying operation comprising classifying fine particles of air introduced through an inlet by a particle classifying unit; a particle electrifying operation comprising electrifying the fine particles by a corona discharging unit; a signal generating operation comprising generating an output signal by collecting the electrified fine particles, by a sensing unit comprising an interdigitated electrode (IDE) electrode; and a sensing operation comprising detecting the fine particles based on a change of the output signal, by a control unit.
12. The method of claim 11, wherein the sensing operation comprises heating a side of the sensing unit by a heater when determining that the fine particles of a reference amount or more are collected between electrodes, by the control unit.
13. The method of claim 12, wherein the control unit previously stores reaction temperature information of fine particles matched according to types of the fine particles, and the sensing operation further comprises, after the heating, determining information of detected fine particles by comparing a temperature at which the change of the output signal of the electrode occurs when operating the heater with the previously stored reaction temperature information, by the control unit.
14. The method of claim 12, wherein the heating further comprises: a first heater driving operation comprising driving the heater at a preset first voltage, by the control unit; and a second heater operating operation comprising driving the heater at a preset second voltage after an elapse of a preset time to remove remaining particles in the sensing unit.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040] Hereinafter, a particulate matter sensing device and a method for controlling driving of the same according to various embodiments of the present disclosure will be described in detail with reference to the attached drawings.
[0041] A particulate matter sensing device according to the present disclosure may have a modularized structure that may be installed in a vehicle and may have a structure connected to an indoor of the vehicle to introduce the air inside the vehicle and then discharge the air again. Preferably, the particulate matter sensing device may have a structure in which a corona discharging unit, a sensing unit, etc., are installed on a single substrate and an internal flow path is formed to allow the air including a particulate matter to flow therein.
[0042] The particulate matter sensing device according to the present disclosure may provide a sensor structure and an operating algorithm for simultaneously measuring bacteria and fine dust floating in the air inside the vehicle through one sensing unit. In this regard, the operating algorithm of a sensor may be based on a principle for measuring an electrical signal change occurring due to sequential removal of particles. Most bacteria are dissipated within several seconds at a temperature of 130° C. or higher, and ultra-fine dust may be removed within several seconds at a temperature of 500° C. or higher. Thus, by using a difference between temperatures at which two particles, i.e., bacteria and ultra-fine dust are removed, a temperature near an electrode where the fine particles are collected is sequentially increased, enabling selective and sequential removal of particles. When the operating algorithm of the particulate matter sensing device is implemented, a scheme of measuring electrical characteristics, e.g., a change of current may be used.
[0043] In this regard,
[0044] As shown in
[0045] The air entering the particulate matter sensing device 100 after passing through the inlet 110 may be classified by the particle classifying unit 120 according to a particle size, and classified fine particles may move to a side of the corona discharging unit 130. The fine particles moved to the corona discharging unit 130 may be electrified by the corona discharging unit 130, and the electrified fine particles may move to a side of the sensing unit 140. The fine particles moved to the sensing unit 140 may be collected around the electrode of the sensing unit 140, and the collected particles may be removed by driving of a heater 144 (shown in
[0046] The particle classifying unit 120, the corona discharging unit 130, and the sensing unit 140 may be installed on a substrate S, and the particulate matter sensing device 100 may be integrated into a housing 160 during the manufacturing process. A flow path connecting the inlet 110 with the outlet 150 is partitioned, and a cover 180 covering the housing 160 on the substrate S.
[0047] Hereinbelow, referring to
[0048] For example, the particle classifying unit 120 may be a virtual impactor including a major flow unit 121 and a minor flow unit 122. The virtual impactor is widely used in sampling of particles with the advantages of high performance and real-time classification.
[0049] The fine particles introduced through an inlet of the virtual impactor may be accelerated while passing through a flow path with a cross section called a spray nozzle which gradually narrows. Major flow may be formed through a flow path bent at a right angle of 90 degrees, and minor flow may be formed through a flow path formed to go in a straight line. In this case, particles with high inertia may go in a straight line to move to a side of the minor flow unit 122, and particles with low inertia may mostly move to the major flow unit 121 bent 90 degrees where flow is concentrated. Based on such a principle, fine particles may be classified according to particle sizes through the virtual impactor. A classification particle diameter of the virtual impactor may be determined by a cross-sectional area and a flow rate of the spray nozzle, such that the particulate matter sensing device 100 according to the present disclosure may properly select a particle diameter of a fine particle to be detected and removed by adjusting the cross-sectional area and the flow rate of the nozzle.
[0050] For example, to improve sensing accuracy for each particle size, the fine particles may be classified according to sizes into ultra-fine particles having a size of 2.5 μm or less before cation attachment and fine particles having a size greater than 2.5 μm. By using a flow speed difference between the major flow unit 121 and the minor flow unit 122 of a flow path designed for a particle size desired to be measured, classification by particle size may be possible based on an inertia difference according to particle mass.
[0051]
[0052] As shown in
[0053] As shown in
[0054] The corona discharging unit 130 may include a corona discharging electrode installed on the insulating substrate S. The corona discharging unit 130 may be a component for attaching cations to fine particles included in the introduced air. When high voltage is applied to the corona discharging unit 130 through an electrode exposed to the outside of the housing 160 of the corona discharging unit 130, fine particles in the air moving on the corona discharging unit 130 may be electrified.
[0055] In this regard, in
[0056] The sensing unit 140 may be installed in a downstream side of the corona discharging unit 130, and is a component for collecting fine particles electrified by the corona discharging unit 130. The sensing unit 140 of the particulate matter sensing device 100 according to a preferred embodiment of the present disclosure may have a structure in which the heater 144 and a nano gap interdigitated electrode (IDE) electrode are integrated, and may be manufactured through various MEMS (micro-electromechanical system) processes.
[0057] In this regard,
[0058] An embodiment of a method for manufacturing the sensing unit 140 having such a shape will be described with reference to
[0059] As shown in
[0060] Thereafter, by using a deposition process having good directionality, thin film deposition may be carried out such that metal may be deposited on one wall and a top of a convex-concave structure in an inclined state of the substrate. In this regard,
[0061] By performing the deposition process as shown in
[0062] Meanwhile, a subsequent process may be performed to deposit metal on a sidewall in an opposite direction to the metal-deposited sidewall as shown in
[0063] Thereafter, as shown in
[0064] Meanwhile, a method for manufacturing an electrode part may be merely an example, and the sensing unit 140 may be manufactured using another manufacturing method. For example, a heater may be previously formed by a photolithography process by using an electron beam (E-beam) lithography process, and an insulating film such as SiO.sub.2, Si.sub.3N.sub.4, etc., may be formed on a heater electrode upper end, after which a nanogap IDE may be formed by using the E-beam lithography process.
[0065] Moreover, a suspended photoresist (PR) may be formed on a substrate where the heater and the insulating film are formed through PR patterning in a way to use carbon-MEMS (C-MEMS), and the diameter of the suspended PR may be reduced to a nanoscale using PR carbonization. Thereafter, metal may be deposited using the suspended PR as a shadow mask, and then the carbonized PR may be removed to form a nano gap electrode pattern.
[0066] Meanwhile, the control unit 170 may be connected to the IDE electrode 143, and the control unit 170 may be configured to monitor an electrical output signal change of the electrode and control driving of the heater 144 under the electrode. For example, the sensing unit 140 may be configured to sense a fine particle/bacteria concentration change by monitoring a resistance/impedance change of the electrode.
[0067] The control unit 170 may determine whether fine particles are detected, based on a result of monitoring the output signal change of the IDE electrode 143, and drive the heater 144 according to a certain condition to remove the collected fine particles, e.g., bacteria and ultra-fine dust. In a preferred implementation example of the present disclosure, the control unit 170 may be configured to operate the heater 144 when it is determined that fine particles of a reference amount of more are collected between electrodes, according to the output signal changes of the electrode.
[0068] In this regard, the control unit 170 may previously store reaction temperature information of fine particles matched according to types of the fine particles, and may determine information of the detected fine particles by comparing a temperature at which the output signal change of the electrode occurs in an operation of the heater 144 with the previously stored reaction temperature information. The reaction temperature information of the fine particles may be specific temperature information regarding a temperature at which fine particles generally existing in the inside of the vehicle may be removed, and the reaction temperature information may be stored separately for the fine particles. The control unit 170 may analyze an output signal from the sensing unit 140 and estimate information about fine particles collected and removed in the sensing unit 140 based on temperature information regarding a temperature at which bacteria are dissipated, temperature information regarding a temperature at which ultra-fine dust is removed, or the like. As described above, most bacteria are dissipated within several seconds at a temperature of 130° C. or higher, and ultra-fine dust may be removed within several seconds at a temperature of 500° C. or higher, such that such temperature information may be previously stored as the reaction temperature information in the control unit 170, and may be matched to temperature information at a time instant where an actual output signal change is detected, thereby estimating a removal target.
[0069] To this end, when the control unit 170 operates the heater 144, the control unit 170 may drive the heater 144 at a first voltage for driving the heater 144 for increasing the temperature of the sensing unit 140 to preset first reaction temperature information or higher and at a second voltage for increasing the temperature of the sensing unit 140 to preset second reaction temperature information or higher. Thus, when the control unit 170 operates the heater 144, the control unit 170 may drive the heater at the preset first voltage to monitor the output signal change of the electrode, determine whether bacteria are dissipated, and drive the heater 144 at the preset second voltage to remove the particles remaining in the sensing unit 140.
[0070] As described above, the inlet 110 may be connected to the inside of the vehicle to introduce air inside the vehicle, and the sensing unit 140 may be connected to the outlet 150 for discharging the air to the outside in a downstream side thereof. A fan may be installed in a discharging path connecting the sensing unit 140 with the outlet 150, and according to driving of the fan, air flow from the inlet 110 to the outlet 150 may be formed.
[0071] In relation to the method for controlling driving of the particulate matter sensing device according to an embodiment of the present disclosure,
[0072] A detailed operation of the method for controlling driving of the particulate matter sensing device according to a preferred embodiment of the present disclosure will be described with reference to the flowchart of
[0073] In an initial stage, as shown in
[0074] Referring to
[0075] Thereafter, particles classified as having sizes to be detected among the classified particles may move to the corona discharging unit side, and cations may be attached to the moved particles by the corona discharging unit, thereby electrifying the particles, in operation S102. In the particle electrifying operation, current and temperature maintain the state as shown in
[0076] The electrified particles may move to the sensing unit and may be collected on the IDE electrode of the sensing unit as shown in
[0077] An operation of driving the heater by the control unit separately from the notification regarding the sensing may be performed in operations S106 and S107.
[0078] In this regard, whether the amount of collection exceeds a reference may be determined by a detected output signal change, for example, by setting a reference current value for driving the heater. On the other hand, by regarding a time instant at which the increase degree of increase of current changes due to completion of collection of sufficient fine particles as a heater driving time, driving of the heater may be controlled based on a result of monitoring the output signal change.
[0079] Meanwhile, in relation to a heater driving scheme, by considering a temperature at which bacteria and fine particles are removable, heater driving may be controlled to be performed through two stages.
[0080] For example, the heater driving operation may include first heater driving operation S106 of dissipating the bacteria by driving the heater at the preset first voltage and second heater driving operation S107 of removing the particles remaining in the sensing unit by driving the heater to the preset second voltage after an elapse of a specific time.
[0081] In this regard, in the first heater driving operation according to operation S106, the bacteria, which are organic matters, are dissipated and thus become carbides, according to heater driving, and in this case, as the bacteria are attached or detached, the current path is reduced, thus reducing the current. Moreover, when the dissipated bacteria are not attached or detached, the total resistance is affected by an electrical conductivity difference between the bacteria before and after dissipation, causing a current change. That is, regardless of whether the bacteria are attached or detached, the current change occurs, and by sensing the current change, whether the bacteria are sensed may be determined.
[0082] Such a current change is shown in
[0083] Meanwhile, by further increasing the temperature of the heater through second heater driving operation S107, an operation of controlling all of the ultra-fine particles may be performed. This operation is an operation of substantially initializing the sensing unit and the particulate matter sensing device, and through this operation, as shown in
[0084]
[0085] While the present disclosure has been shown and described in relation to specific embodiments thereof, it would be obvious to those of ordinary skill in the art that the present disclosure can be variously improved and changed without departing from the spirit of the present disclosure provided by the following claims.