MULTI-FUNCTION TOOL, KIT, AND METHODS OF USING THE SAME
20200080711 ยท 2020-03-12
Inventors
Cpc classification
F21L4/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/0965
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-use tool of small form factor such as can be used for at least clipping an object, clipping to an object, retaining another object. Additional embodiments can include magnetic mounting and/or task lighting. A plurality of such tools could be used for trail marking by using a plurality clipped, mounted, or even dropped along a path. The multi-use tool with a light source can include illumination or trail marking plus different mounting features. One is a clamp. Another is a magnetic mount. All these features can be integrated into a single disposable assembly.
Claims
1. A multi-function tool assembly comprising: a. a base having first and second opposite ends along a longitudinal axis; b. a clamp at the second end of the base, the clamp comprising; i. a fixed base jaw extending oppositely the first end of the base from a proximal end to a distal end; ii. a movable jaw with manually-operated handle pivotally connected to the fixed base jaw and extending generally in the same direction as the fixed base jaw from a proximal end to a distal end; iii. a bias member operatively associated between the fixed base and moveable jaws to resiliently-bias the moveable jaw to a closed position at the base jaw but allow manually opening of the distal ends with the manual handle; and iv. a gap at the proximal ends of the base and moveable jaws when resiliently biased together adapted to retain items of cross-sectional area less than the area of gap when the base and moveable jaws are biased together.
2. The tool assembly of claim 1 further comprising: a. a magnet along a side of the housing for magnetic mounting to a ferromagnetic surface.
3. The tool assembly of claim 1 further comprising: a. a housing having an LED source and battery at the first end of the base, the LED source having a light beam pattern emanating from the first end.
4. The tool assembly of claim 1 further comprising: a. a magnet along a side of the housing for magnetic mounting to a ferromagnetic surface; b. a housing having an LED source and battery at the first end of the base, the LED source having a light beam pattern emanating from the first end; c. so that the mini-light allows selective one or more of: i. manual holding; ii. clip-on by clamp teeth for objects and materials that fit between teeth of jaws; iii. clip-on at gap of jaws for objects that fit in gap between jaws; iv. magnetic mount; v. task or marker lighting.
5. The tool assembly of claim 1 wherein the gap has a diameter at least on the order of inch.
6. The tool assembly of claim 1 wherein the gap is generally oblong in shape with a long axis generally in the same direction as longitudinal axis of the body.
7. The tool assembly of claim 1 wherein the gap is partially offset from the longitudinal axis of the body in the direction of the moveable jaw.
8. The tool assembly of claim 1 wherein the gap has an inner edge comprising: a. a ventral section comprising a length along the lower fixed jaw; b. a dorsal section comprising a length along the upper movable jaw; c. a proximal section comprising a length along at least one of the lower and upper jaws at or near the hinge; and d. a distal section comprising a length along the upper moveable jaw from the dorsal section towards the ventral section in a direction transverse to the longitudinal axis of the body, so that the distal section of the upper moveable jaw is a mechanical stop against movement of an object inside the gap in a direction towards the distal section of the inner edge.
Description
III. BRIEF DESCRIPTION OF THE DRAWINGS
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IV. DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
A. Overview
[0086] For a better understanding of the invention, some specific examples of embodiments invention can take will now be described in detail. It is to be understood that these are neither exclusive nor inclusive of all forms and embodiments the invention can take. Variations obvious to those skilled in this technical area included within the invention.
B. Embodiment 1
[0087] 1. Apparatus
[0088] With specific reference to
[0089] A first end 16 of assembly or tool 10 includes a cylindrical housing portion associated with an LED light source 32 and circuit to operate it to provide a mini-light functionality for such things as task and fiducial marking.
[0090] A second end 14 of assembly 10 includes both a clamp or clip, a retaining gap behind the clip, and a magnetic mount 50 all to provide a variety of mounting/retaining functions.
[0091] A transition section 18 links and supports ends 14 and 16.
[0092] In this embodiment, the body of tool 10 is made from the following principal plastic molded pieces.
[0093] Base 20. What will be called base 20 is one piece and a base/fixed jaw 22 of end 14 integral with what will be called the bottom or ventral half of a housing 28 for end 16.
[0094] Lens 30. A light transmissive lens 30 is both a lens/cover for LED 32 as well as cap to hold the pieces of the housing together.
[0095] Battery cover 40. A separate top or dorsal piece 40 mates with ventral housing half 28 to enclose a battery 34, an on-off switch 36, and the associated circuit 38 to operate LED 32.
[0096] Magnet 50. An oversized permanent magnet 50 is fixed to the ventral side of base jaw 22 and has an exposed side for mounting to metal surfaces. The magnet could be positioned on the ventral side of housing half 28 of base 20 or a more intermediate position (more aligned with transition section 18 than side 14 or side 16).
[0097] Moveable Jaw 60. A separate pivotable moveable jaw 60 is pivotally connected to base 20 and has a clamping jaw portion 62 that is continuously resiliently biased towards abutment with fixed based jaw 22 by a biasing member. In this embodiment, the biasing member is a torsion spring 56 (see
[0098] Gap 70. An open area or gap 70 is intentionally included between jaws 22/62 and the pivot axis 27 for opening and closing jaws 22 and 62. Opening 70 is defined by interior edges and surfaces of jaws 22 and 62 behind where jaws 22 and 62 abut when in closed position, as well as portions of jaws 22 and 62 at and around pivot axis 26. Gap 70 is basically a 3D volume transverse to longitudinal axis 12 with open area on both sides along axis 71 of gap 70 transverse to axis 12 (see
[0099] Light 32. As can be seen in
[0100] By manufacturing techniques, the combination of this circuit and LED assembled into two-piece body 28/40 can essentially be substantially sealed and resist penetration of moisture. It is possible that such things as O-rings, glues, or sealants could also be used towards that end. All components could therefore be substantially sealed at or within the interior of the housing 28/40. See, e.g.,
[0101] Thus, as described above, end 16 of assembled tool 10 is a light source. The opposite end 14 of assembly 10 is a multi-featured mount combination. A clamp or clip includes base jaw 22, here integrally molded to bottom piece 20. Base jaw 22 includes a receiver 51 (see
[0102] Jaws 22 and 62 pivot around axis 27 at a metal pin 26 through aligned apertures 26/66 in sets of ears 24/64 in jaws 22 and 62 respectively. As shown in
[0103] As can be appreciated in the Figures, a very distal small gap 71 exists in front the meshing teeth 23/63 in this embodiment to allow, clamping without serrated teeth of objects or edges of objects (see small rectangular area at small gap 71
[0104] In this embodiment, jaws 22 and 62 are constantly urged together by biasing spring 56 which can be installed in a manner that urges the jaws together in a normal closed state. Angled grip 68 can be manually pulled towards the cylindrical body to open the movable jaw 26. Upon release of manual pressure to handle or grip 68 that overcomes the spring force, jaw 62 would converge to the fixed based jaw 22 for clamping action.
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[0106] A consolidated set of isometric views is shown separately in
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[0109] It is to be understood that certain parts of assembly 10 can have the following characteristics:
[0110] a. Clip End 14
[0111] Roughly rd the length of the whole assembly is teeth 23 and 63 occupying much of the jaws' facing surfaces (and they can intermesh in complementary fashion as shown). However, as shown in the Figures, gap 70 near the pivot point allows insertion of objects of thin cross-section to be placed transversely through gap 70 and behind teeth 23/63. This completely surrounds the cross-section of that object (e.g. branch, rope, rod, key ring, D-ring, carabiner, dog collar, strap, etc.) and retains the whole assembly 10. Also, if the cross-section of the object is larger than the diameter of gap 70, the jaws 22 and 62 would remain opened and torsion spring 56 would provide clamping action against the object, which would resist sliding of the assembly 10 along the axis of that long object. Thus, the clip can be used to grab something as thin as a sheet of paper but also be clipped to something such as an electrical cord. A free space behind the pivot pin 26 (between it and battery cover 40) allows room for the angled handle 68 to move towards the cover 40 for a range of opening of the jaws. On the other hand, it defines a mechanical stop at the cylindrical housing so that the jaws are not over-opened.
[0112] In this embodiment, the teeth 23/73 of the upper and lower jaws abut and mesh when in normally closed position (
[0113] b. Mini-Light End 16
[0114] As indicated, cover piece 40 and base portion 28 that together make a housing for battery 34, switch 36 and light 32 can be thermoplastic. A variety of moldable plastics are possible so long as they meet the basic needs of sufficient strength and robustness. Other materials are possible.
[0115] One feature of this embodiment is balancing material costs, appearance, and structural integrity of the plastic pieces. As best seen in
[0116] One skilled in the art will appropriate the precise configuration of the molded parts can vary according to desire or need. Below are several non-limiting features of this embodiment.
[0117] A metal pivot pin 26 can have one end with a widened head and then a widened cap, nut, or fastener adapted for interference fit or otherwise fixation to the other end of pin 62 once it is passed through aligned apertures through the ears of the top and bottom jaws when assembled to hold them in place relative to one another.
[0118] A trough or depression 51 can be molded into the bottom of bottom jaw 22 to receive magnet 50 by interference fit, adhesives, or otherwise.
[0119] Compartments can be molded to receive in complementary fashion to battery 34 and switch unit 36 in housing half 28, along with necessary components to complete an electrical circuit between switch 36, battery 34 and LED 32 when assembled.
[0120] c. Assembly
[0121] For one example of assembly, see flow chart 110
[0122] In specific embodiment 10, the lower cylindrical housing section 28 and base jaw 22 are molded together. Top housing portion 40 and moveable jaw 60 are separately molded. The lens 30 is purchased or molded. By appropriate inter-locking, or complementary features, the LED die 32, battery switch 36, and battery 34, along with associated wiring to create the basis circuit 38 can be installed in the lower housing half 28 and then the upper half 40 snapped or otherwise fit to the lower half 28. When piece 40 is assembled to portion 28, LED die 32 and its mounting shelf 33 cover at least a substantial portion of the open end of that housing. The opposite end is closed. This basically encapsulated the electricals of assembly 10. The lens 30 is snapped over LED 32 and the open end of the housing, encasing the LED circuit.
[0123] The moveable jaw 62, spring 56, and pin 26 are assembled, to complete clip end 14.
[0124] The magnet 50 is interference-fit or otherwise fixed in place in its receiver 51 along the side of lower jaw 22.
[0125] As can be appreciated, the color of the housing and clip can be same (such as green), but it is not necessarily required. The lens can have different optical qualities from clear to frosted. The LED can be white light or different colors.
[0126] Several features are important in the design of device 10. First, the rounded light cover or lens 30 that aligns with the LED light and fits perfectly over a round barrel at the open end of assembled portions 28 and 40 house the electrical system and batteries. This barrel is manufactured in two pieces 40 and base 20 in a mold that snap together forming a permanent one-piece constructed light. An alternative is a light which is sonically welded to the clip.
[0127] A raised plastic band along the outside of the barrel 28/40 is also built into the mold that adds rigidity to the barrel of the light when the pieces are pressed together. The base jaw 22 of the clip end 14 is a channel construction that gives three points of connection to the light barrel lower half 28, thus when molded as one-piece gives a very strong connection at the weakest point of the whole device 10. The top or outer side of moveable jaw 62, when mounted with pin 26 at pivot axis 27 extends towards the light end 16 from longitudinal axis 12 of device 10 at an angle to allow the clip jaws 22 and 62 to open sufficiently to separate both sets of teeth 23 and 63 as well as allowing an opening into gap 70, all without handle 68 hitting the light barrel at top cover 40. The inter-fitting of parts of this construction also allows a nearly watertight seal to the entire device 10.
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[0130] The spring force member 56 to constantly urge jaws 22 and 56 together can take on a variety of forms. Non-limiting examples include a torsion spring 56 as illustrated in
[0131] In this embodiment, spring 56 has the following characteristics:
[0132] Sufficient clamping force to hold at least notes, pictures, gloves, hats, and the like. Durability and repeatability for at least hundreds of openings and closings. The designer can use springs with more or less clamping force.
[0133] It will be appreciated that other biasing techniques than a torsion spring as possible. Non-limiting examples include a compression spring stretched between top and bottom jaws 62 and 22 on the distal side of the pivot axis 27, or a band spring or resilient pad between top and bottom jaws 62 and 22 on the interior side of pivot axis 27.
[0134] LED 32 would be seated in the open end of barrel or housing 28/40 but at least its distal end would extend beyond it. Lens 30 would be assembled over LED 32 and fit in a complementary fashion over the proximal assembled ends of barrel or housing pieces 28 and 40 to hold those pieces together at that end. LED 32 would extend a distance away from those pieces so that it could be directly viewed from any viewing direction looking along axis 12 towards apparatus 10 from away from apparatus 10 to a plane orthogonal across axis 12 through LED 32. But further, because the crown of LED 32 extends beyond the open end of pieces 28 and 40, at least a portion of LED 32 can be viewed directly from 360 degrees around axis 12 for at least some viewing angles on the apparatus side of an orthogonal plane across axis 12 through LED 32. Still further, lens 30 can be transparent or at least substantially light transmissive for efficient emission of light energy out of apparatus 10. But because at least some light will be refracted or totally internally reflected at the surfaces of lens 30, a level of luminance will be created inside and at lens 30. Because lens 30 extends a distance away from barrel or housing 28/40, this luminance will allow visual recognition of apparatus 10 from almost any viewing direction to apparatus 10, which can be valuable when operating the LED 32 as a fiducial or marker light.
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[0136] d. Operation
[0137] Once assembled, in one state prior to use the switch would be in an opposition such that the LED is off and does not drain the battery. The spring urges the alligator clip jaws closed as in
[0138] 1. Mini-Light Functions
[0139] One of the multiple functions of apparatus involves an on-board light source. In another state, switch 36 is manually turned on to turn the LED 32 on. In this embodiment its output distribution pattern is basically cone-shaped along the long axis 12 of the assembly 10. This can be varied according to selection of the LED and/or lens. In this state, the entire assembly can just be manually held by fingers and pointed or placed where the user desires or needs.
[0140] In one example, it can be used for task lighting by pointing it at the task to be eliminated. The small form factor can allow to be put in very tight surroundings.
[0141] Alternatively, the self-contained switch-on unit can be simply placed almost anywhere. One example is for hunters that are following the blood trail of a deer or other game they may have shot. Because time is of the essence to follow the game, individual assemblies can be dropped at the turned on as the hunter moves as along that trail. Individual assemblies can be used to illuminate the path to follow the blood trail. The hunter then has individual spaced apart operating light sources to return to original position the hunter started from. Apparatus 10 can be used as a fiducial or marker for visual recognition, especially at night or lower light conditions, but not limited thereto. A set of apparatus 10 (two, three, four, or more) can be used to mark a path for a substantial distance. The relatively low cost of each apparatus 10, the ability to flexibly place or mount, the use of light, and the ability to have direct view of the light or its luminance from almost any viewing angle, in combination promote this effectiveness.
[0142] Similarly, the combination of multi-functions of apparatus 10 promote effectiveness for other applications. One example is as a task light. The flexibility of mounting (clamping action of distal ends of jaws 22 and 62, retaining action of opening 70, magnetic attraction of magnet 50 provide a vast number of options of how to use light source 32 for illumination. In this embodiment, the light output intensity, distribution pattern, color, and other characteristics provide, in a very small form factor, an effective task light for many applications. But, further, the ability to utilize different modes of mounting adds to that effectiveness. The user does not have to hold and aim the light manually during a task. And, if more light is needed, two, three, or more additional apparatus 10 can be used for task lighting illumination together. The relative economy of making each apparatus makes this practical. A kit of five apparatus packaged and sold together might cost less than a single off-the-shelf flashlight.
[0143] As can be appreciated, there are other functions for the kit of
[0144] As can also be appreciated, the overall design allows a light source with aiming axis at one end. With fixed jaw 22 and movable jaw 62 at the other end of the device 10 along longitudinal axis 12, and with the easily accessible and operable angled handle 68, the user to almost intuitively know the beam direction. In other words, the angled handle helps manual opening the jaw but also helps the user to know where the other end is and the orientation of axis 12 in space, so aiming the beam from the LED is tactilely intuitive. The jaws 22, 62 along the other end of the device likewise provides almost intuitive opening of the jaws just by tactile feel at the clip or handle 68. The user also intuitively understands that moving and opening the jaws in one direction along axis 12 and clamping those jaws to an object results in a beam path for the light source in the opposite direction along axis 12.
[0145] 2. Mounting and Retaining Functions
[0146] As mentioned, the different gaps engineered into the jaws allow flexibility as far as where and what the jaws are mounted to or grip (see
[0147] The magnet 50 has a length also gives good magnetic strength and substantial exposed surface area but also flexibility as to mounting. Again, since it is elongated along fixture on it intuitively allows placement plus aiming of the light beam.
[0148] Non-limiting examples of use of clip or magnet include: [0149] 1. Hats, pockets, clothes [0150] 2. Fishing poles [0151] 3. Trails (marker lightsuse plural mini-lights to mark trail by turning on and dropping on ground along trail or clamping to bushes or branches) [0152] 4. Hunting blinds [0153] 5. Dog collars [0154] 6. Cars [0155] 7. Tools [0156] 8. Panels, sheets, boards that fit between the jaws when fully opened [0157] 9. Trees & bushes.
[0158] As will be appreciated, this subtle variety of different mounting functions in apparatus 10 also adds to the effectiveness of the device. For example, some situations present a ferromagnetic surface or object for quick and easy magnetic mounting (as well as easy adjustability of the aiming direction of apparatus 10 when mounted). Whether a refrigerator cabinet, a car body, a metal pole or fence post, a metal household fixture, a metal ladder, or other, this function provides high flexibility.
[0159] The clamping action of jaws 22, 62 is another. It is limited primarily by what can fit between the fully opened jaws 22 and 62. And the small size and weight of apparatus allows for a high degree of selection as to placement and aiming. Whether a hat bill, a fold or edge of clothing, a or edge of clothing, a panel, a tree branch, or other, this function provides high flexibility. In
[0160] The retaining action of gap 70 between proximal ends of jaws 22/62 is another. It is primarily limited by what can fit through or into gap 70 when jaws 22 and 62 are closed but deters movement of such an object in any direction except substantially along an axis through the gap. It can even deter movement of such objects as rings (e.g. key rings, D-rings, etc.) or collars that are fastened in a closed loop, or analogous objects along that transverse axis when jaws 22 and 62 are closed. Because gap 70, when jaws 22 and 62 are closed, is essentially bounded by edges of jaws 22 and 62 that define the perimeter of the gap, these edges act as mechanical stops against movement of the portion(s) of the retained object that come into abutment with any part of those edges.
[0161] In some cases, pulling of a retained object in gap 70 substantially in the direction of the meshed teeth of jaws 22 and 62, if with sufficient force, can cause jaws 22 and 62 open by overcoming the spring force urging them closed. But depending on the cross-sectional diameter of the part of the object retained in gap 70 and the specific direction and amount of force, the edges of gap 70 provide resistance against movement out of gap 70 in almost any direction. In particular, the farther the direction of movement is away from meshing teeth 23 and 63, the retained object will tend to contact edges of either jaw 22 or jaw 62, or the closed proximal part of gap 70 towards hinge pin 26. In all those cases, there is a robust mechanical stop. The force required to continue to move in such directions after abutment with the edges would need to be more than the breaking or fracture force for the material of jaws 22 or 62 or breaking or fracturing the material at or around pivot pin 26 or cause pin 26 to separate from apparatus 10.
[0162] 3. Combinations of Functions
[0163] Another subtle but valuable feature of apparatus 10 is the flexibility of having available all the different multi-functions of tool 10. The user can use just one at a time. The user could use any two at a time. The user could use three or all at a time. The user could use two or more serially in time. For example, the light could be used as a manually held and aimed task light for illumination purposes. The light could later be used as a marker or fiducial. The clamping jaws could be used to hold a note with apparatus 10 just laid on a desk or table. The jaws could hold a bolt or other fastener and the user manually manipulate apparatus 10 to move the bolt or fastener to a desired position. The jaws could clamp a stack of sheets together. The retainer could receive several key rings and hold them together. It could also provide some clamping action for objects of cross-sectional area in some part larger than the area of gap 70 or dimension across it. The magnet 50 could be used to hold a note or picture on a refrigerator cabinet.
[0164] But, importantly, the apparatus gives the potential for concurrent use of any combination of the multi-function capabilities of apparatus 10. For example, a ring of keys could be retained in gap 70 while a note is clamped in jaws 22/62, while apparatus is magnetically mounted to the door of a locked automobile and the LED is turned on to allow a person to easily find the keys, even in the dark or in low light by seeing the illuminated LED 32, and receive pertinent information on the clamped note, and acquire and use the keys to open the car, and use the LED to task light the reading of the note and unlocking of the car. Similarly, the clamping jaws could clamp apparatus to a branch near a hunting tree stand, retain a D-ring or carabiner to which is attached a small bag or container with relevant contents, and leave the LED on to allow another person to easily find it including in low light conditions, and then use the light as a task light to climb to the tree stand.
[0165] Of course, a subset of functions is possible. A note could be clamping in the jaws and magnetically mounted without use of the retaining function of gap 70 or LED 32. A set of keys on a key ring retained in gap 70 could be magnetically mounted without use of the clamping function or the LED. The clamping action could be used to mount apparatus 10 to cap bill and the LED turned on for a marker or a task light without use of the magnet mount function or the retainer function. The retainer function could be used to mount apparatus 10 to a dog collar and LED 32 turned on to help locate the dog especially in low light without use of the clamping or magnetic functions.
[0166] And, of course, a subtle benefit of apparatus is to have all the multiple functions available. The user has one economical, small form factor device with any of these multiple capabilities. This enhances the value and practicality of apparatus 10, as well as having a set of apparatus 10, to provide desired or needed functionality(ies) at any time and any situation. One day the cap-mounted clamping function and LED task light could be useful. The next leaving a note on a refrigerator cabinet with the magnet mount. The next is a dog collar light with the retainer function and LED.
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[0169] As will be appreciated by reference to the Figures, apparatus 10 has an aesthetic appearance that evokes an alligator. The jaws evoke an alligator snout and teeth. The following portion, at and around the jaw hinge evoke the remainder of an alligator head. The final portion evokes a follow-along alligator body or porting thereof. The aesthetic is relatively abstract but visually evocative of an alligator.
[0170] It can therefore be seen that Embodiment 1 meets or exceeds one or more of the objects, features, or advantages of the invention. It provides a multiple function tool assembly of high flexibility, economy, and subtle interoperability between functional options.
C. Second Exemplary Embodiment
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[0172] As can be seen, a first distal section of clip 14 has a linear section of mating teeth 23 and 63. An open area or gap 70 is intermediate that linear abutting tooth section and pivot pin 26. The main difference is that this opening or gap 70 also has serrations or teeth 72 formed on movable jaw 62 and the fixed jaw 22 essentially all around that opening. This adds an additional gripability feature, if this gap area 70 is used to grip an object or objects with clamping force, but it also can help a retaining function.
[0173] Further, opening 70 is substantially bigger than gap 70 of the first embodiment and has the following features. First, a substantially oblong shape between planes P1 and P2 that is roughly as long end-to-end (see length L in
[0174] Additionally, the slight gap 71 at the very distal ends of the jaws in the first embodiment in not used in this embodiment (although it could be).
[0175] Embodiment Two includes magnetic insert 50 along fixed jaw base 22, a housing 28/40 for the battery 34 and switch 36, and LED light source 32, where LED 32 is then covered by a light transmissive cap or lens 30. As can be appreciated, LED 32 has its distal portion exposed from the battery housing. This allows an almost 360 view of either the LED directly or at least the luminosity of the lens 30 when the LED is turned on. Thus, if used as a marker, regardless of how the apparatus 10 is mounted relative line of sight of a viewer, it is highly likely at least some of the luminance or illumination generated by device 10 is visible.
[0176] Mounting posts 41P on cover 40 mate into holes 4111 in base 20 to help secure that end of 40. Lens 30 secures the other end.
[0177] This high viewing angle of the LED 32 is illustrated diagrammatically in
[0178] A further feature of this embodiment is the combination of functionality but with aesthetic ornamentation. The form factor of at least movable jaw 62 evokes or suggests general shape of an alligator head, including but not limited to a top profile curvature narrower at the jaws but then a taller, rounded following portion evoking an alligator head at and around the eyes. The linear adjacent distal teeth evoke or suggest the snout and teeth of an alligator. The remainder evokes an alligator body.
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D. Third Exemplary Embodiment
[0182] By reference to
[0183] A gap 70 is between meshing teeth 23/63 at the other adjacent ends of jaws 22 and 62. In
[0184] The multi-functions of clamping action and retaining action as discussed with Embodiments One and Two are thus embodied in assembly 10.
[0185] In one variation to assembly 10, a magnet 50 (like magnet 50 or 50) could be built into base 20.
E. Options and Alternatives
[0186] The foregoing first and second embodiments are but a few specific examples of aspects of the invention. As can be appreciated the invention can take many forms and embodiments. A few non-limiting examples are as follows.
[0187] 1. Form Factors
[0188]
[0189] a. The teeth of the alligator clip invoke alligator teeth. Note that in the second and third embodiments 10 and 10, a larger gap 70 or 70 than 70 is used.
[0190] b. This gap 70 or 70 allows encirclement and retention of even larger objects such as rings, cords, straps, or robes but still have the converging teeth for thinner or gripping functions.
[0191] The housing or clamp surfaces could include three dimensional characteristics or indicia. Non-limiting examples are: [0192] a. The moveable jaw (and base jaw) could simulate the appearance of an alligator head, jaw(s), and teeth. [0193] b. One or more surfaces could include indicia such as trademarks, words, shapes, etc.
[0194] 2. Materials
[0195] As can be appreciated, the materials can vary. Plastics attend to be more economical but are not necessarily required.
[0196] It will be appreciated that materials for the main pieces of the apparatus 10, 10, or 10 could be molded of plastic. One non-limiting example is Taiwan ABS. In one nonlimiting example, the plastic can be formulated so that when in final form it is relatively durable and resistant to a wide variety of temperatures from well below zero to on the order of 10 0 or even more. In one example, those molded portions are alligator green.
[0197] 3. Structural Features
[0198] As will be appreciated from the drawings, in one form the main molded housing components can basically be three pieces. The movable jaw could be molded separately and then installed with its pivot pin 26, 26, or 26, which generally would be metal but is not limited thereto. If mini-light portion 16 or 16 is used, the lower jaw and lower battery housing could be a one molded piece 20 or 20; with flanges that allow assembly with a third top battery piece 40 or 40. This would allow adhesives, ultrasonic welding, or even use of fasteners such as screws to join the lower section 20 or 20 and that other section 40 or 40. As mentioned, techniques known in the art could be used to seal off that juncture around the battery as well as any lens junction.
[0199] As illustrated, for strength purposes, the thickness of the neck area 18 or 18 between a mini-light section 16 or 16 and the clip section 14 or 14 (if mini-light section 16 or 16 is used) could be thickened. Alternatively, as best illustrated in
[0200] 4. Resilient Bias
[0201] In a similar fashion, whatever resilient member is used to urge the movable jaw against the lower fixed jaw can be intentionally selected to be greater than might simply be effective to grip on to something. This subtle and counterintuitive optional feature could lend benefits in functionality. For example, having higher converging pressure by that element to the jaws would improve the grip in hostile conditions or where there is a risk that outside forces could try to dislodge the device. One example would be in an outdoor environment where wind, sleet, or animals would present forces to try to dislodge it.
[0202] In one example, a torsion spring can be used to accomplish this.
[0203] A torsion spring is a spring that works by twisting; when it is twisted about its axis by an angle, it produces a torque proportional to the angle. A torsion spring's rate is in units of torque divided by angle, such as N.Math.m/rad or ft.Math.lbf/degree. Unlike tension or compression springs in which the load is an axial force, the load applied to a torsion spring is a torque or twisting force, and the end of the spring rotates through an angle as the load is applied. In any of exemplary embodiments 10, 10 or 10, a torsion spring 56 can be installed with its body (its coiled portion 58 in
[0204] It will be appreciated by those skilled in the art that other techniques of constantly urging the jaws together are possible. For example, other types of springs can be used: [0205] a. Flat springmade of a flat spring steel or other resilient material. [0206] b. Machined springthis type of spring is manufactured by machining bar stock with a lathe and/or milling operation rather than a coiling operation. Since it is machined, the spring may incorporate features in addition to the elastic element. Machined springs can be made in the typical load cases of compression/extension, torsion, etc. [0207] c. Serpentine springa zig-zag of thick wireoften used in modern upholstery/furniture. [0208] d. Garter spring-A coiled steel spring that is connected at each end to create a circular shape. [0209] e. Cantilever springa spring fixed only at one end. [0210] f. Coil spring or helical springa spring (made by winding a wire around a cylinder) is of two types: [0211] 1. Tension or extension springs are designed to become longer under load. Their turns (loops) are normally touching in the unloaded position, and they have a hook, eye or some other means of attachment at each end. A tension/extension spring could connected between base 22/22/22 and movable jaws 62/62/62 on the distal side of pivot pinoperates with a tension load, so the spring would be tensioned before mounted between the jaws in closed position to pull and hold them in abutment and then, when a load is applied to it by pressed movable jaw handle on the other side of the pivot pin, the spring would stretch and try to return the jaws to closed position. [0212] 2. Compression springs are designed to become shorter when loaded. Their turns (loops) are not touching in the unloaded position, and they need no attachment points. Compression spring connected between the base and moveable jaws on the proximal side of the pivot pin-operates with a compression load, so the spring would be compressed before mounted between the jaws in closed position to push the moveable jaw handle away from the base (which would push the moveable jaw into and hold it in abutment to the base jaw on the other side of the pivot pin, and then gets shorter as the load is applied to it by depressing the handle so the spring would continue to try to push the handle away and return the jaws to abutment. [0213] g. Volute springa compression coil spring in the form of a cone so that under compression the coils are not forced against each other, thus permitting longer travel. [0214] h. Leaf springa flat spring used in vehicle suspensions, electrical switches, and bows.
[0215] 5. Clamping Surfaces
[0216] The exemplary embodiments include teeth 23/63 or 23/63 or 23/63 at the main clamping surfaces. Teeth can also exist around at least part of gap 70 or 70 or 70 But teeth are not necessarily needed. A variety of clamping surfaces are possible over and above teeth.
[0217] 6. Assembly
[0218] As will be appreciated, the specific ways different parts of the assembly are manufactured and assembled can vary. Non-limiting examples are: [0219] 1. Complementary ridges/slots/surfaces/bosses etc. between parts that guide them into position relative to one another. [0220] 2. Securement by adhesives, interference-fit, snap-fit, fasteners, ultrasonic or thermal welding, etc.
[0221] 7. Light Source
[0222] If the mini-light section 16 or 16 is used, variations are of course possible. Non-limiting examples are: [0223] 1. Type [0224] 2. Color (e.g. white, yellow, green, etc., or mixture of colors in kit). [0225] 3. Beam distribution pattern [0226] 4. Intensity
[0227] The examples 10 and 10 use an LED as a light source. It could be more than one. Also, it does not necessarily have to be an LED. An incandescent source or other types are possible. As will be appreciated, the light source can have characteristics according to need or desire of the designer.
[0228] It can be further appreciated that the LED can have any of a different variety of colors. In one example, it could be white light. In another, it could be red, blue, green, or any other visible color that can be generated by LEDs and it is not necessarily limited just to visible light. Some LED emissions go outside the visible range.
[0229] Furthermore, the lens can be transparent or clear. It could also have some portions that are less than 100% light transmissive. For example, it could be clear at the distal end along the LED output axis but frosted or diffusive and around the sides. Alternatively, the whole lens could be less than 100% transmissive. Some could be diffusive.
[0230] Still further, coordination of the light output of the LED and the nature of the lens can work together. In some examples a certain wavelength LED light output could be modified by a coating or nature of refraction of the lens.
[0231] Another option would be to include commercially available and relatively inexpensive circuits and/or plural LED sources to allow a user to select between color outputs out of the same apparatus 10 or 10.
[0232] 8. LED Light Output Distribution/Pattern
[0233] As indicated above, the beam spread and pattern can be selected by the designer. In this example above, it is basically at an outward diverging angle. This provides subtle benefits. One would be it is somewhat directional for task lighting. The amount of lumens is at least in the range of being effective for many task lighting tasks even though coming from a single and small source. On the other hand, its output distribution pattern provides direct line of sight intensity at substantial distances over quite a range of viewing angles to the central aiming axis of the LED. This can be helpful for simply visually identifying the device when, for example, used as a marker or way point fiducial. Still further, a balance between enough lumens for effective task lighting and wide enough beam for fiducial purposes, combined with the small form factor which limits the size and usually the storage capacity of the onboard battery, is another subtle but effective feature.
[0234] 9. Lens
[0235] In one example, the lens 30 or 30 is basically hemispherical or similar in the sense that it is not only light from a transmissive along the optical output axis of the LED, which is generally along the longitudinal axis of the overall device. The lens can also cover but reveal at least some portion 360 around the side of the LED that is orthogonal to the optical axis of the LED. As best seen in
[0236] It is to be appreciated that the selection of lens 30 or 30 and its features can vary according to need or desire of the designer. A non-limiting example for lens 50 is clear molded poly styrene.
[0237] 10. Power Source
[0238] As will be appreciated, battery technology is improving rapidly. Even with the small form factor dimensions of the embodiments, a relatively inexpensive, common, commercially available battery (e.g. 1.5 VCS, 35 MAh) could be installed in the apparatus. The power characteristics of LEDs are such that the normal effective lifespan of LED operation with such a battery would be substantial. It typically would be on the order of days or even weeks of continuous operation. It could be even more than that the depending on environmental conditions.
[0239] It will be appreciated by those skilled in the art that more expensive batteries are possible with even longer effective lifespans. For example, some commercially-available types of batteries are purported by manufacturers to have the ability for effective powering of a single LED for months or even a year or more of continuous operation. This provides the option of such things as using the apparatus 10 as a trail marker or fiducial by mounting it at a location and leaving it in place for that length of range of time spans (e.g. weeks, months, perhaps even years) and have the probability that it will provide at least enough illumination or luminance to function effectively as that trail marker or fiducial. In one example, if a hunter establishes a hunting blind or tree stand in a secluded area of the woods. Over one or more hunting seasons, a series of these apparatuses could be mounted to mark out a path for anyone to follow to find that location. This could be particularly important in areas where cellular phone coverage is spotty or uncertain.
[0240] Specifications for one non-limited example of battery 34 or 34 are as follows:
TABLE-US-00001 Supported battery type: AG3 Lithium battery voltage: 1.5 v Battery average life: 4 days Battery composition: Battery capacity: 28 mAh Battery size: 3.6 mm H * 7.9 mm D. Battery weight: 0.62 gram
[0241] 11. Magnet
[0242] The magnet can be selected based on a number of factors. Non-limiting examples are:
[0243] a. Magnetic strength
[0244] b. Cost
[0245] c. Durability (including over weather and temperature extremes).
[0246] One optional feature could be intentional selection of the magnet to have an attraction force that is substantially higher than might normally be considered needed to simply mount the apparatus to a metal surface. For example, magnetic strength could be well higher than to be effective in that manner. Its size could be on the order of 20 mm, in one non-limiting example. This would allow the added subtle functionality of not only mounting it to a metal surface but also using it for such things as to pick up other metal or ferromagnetic members. Examples could be screwdrivers, hammers, hooks, metal fasteners, etc.
[0247] It will be appreciated by those skilled in the art that other magnet types and characteristics can be used according to desire or need. The magnet in the table above, however, provides subtle benefits, some of which are counterintuitive. Its length, width, thickness and magnetic strength are substantially larger than what is typically used or needed for refrigerator magnets. This is antagonistic with integrating it into a small-scale base 20, 20, or 20 of the embodiments as well as the added cost and weight. However, a balancing of competing factors of apparatus 10, 10, or 10 takes advantage of this in subtle ways. It allows the small apparatus 10 to have more reliable and stronger magnetic attraction. This allows more flexibility in application and placement. It also allows apparatus 10, 10 or 10 to hold in place higher masses. A typical refrigerator magnet could not hold a ring of keys on a vertical surface. Apparatus 10, 10, or 10, if it incorporates a magnet, allows both such retainment of a mass (like ring of keys, strap of a bag, etc.) but also clamping of another object or objects simultaneously in jaws 22/62 or 22/62 or 22/62.
[0248] It is to be appreciated that the selection of this magnet as these features with subtle benefits in the context of apparatus: [0249] a. more magnetic strength than needed just to mount on a metal surface. [0250] b. magnetic strength sufficient to hold against movement a key ring with at least several keys.
[0251] Non-limiting examples of a magnet can include neodymium iron boron, samarium cobalt, ceramic, alnico, ferrite, and flexible.
[0252] 12. Applications
[0253] The foregoing descriptions of the embodiments includes non-limiting examples of some of the different ways the embodiments can be applied and used.
[0254]
[0255]
[0256]
[0257]
[0258]
[0259] 13. Aesthetics
[0260] The embodiments 10, 10 and 10 have an abstraction ornamental appearance of an alligator head. Alternatives are possible. For example,