HYBRID THERMAL - CHROMATOGRAPHIC SYSTEM FOR SIMULTANEOUS MINERAL PURIFICATION AND DESALINATION OF SALINE WATERS
20230226462 · 2023-07-20
Inventors
- Patrick Owen SABOE (Golden, CO, US)
- Ryan Lane PRESTANGEN (Golden, CO, US)
- Eric M. KARP (Denver, CO, US)
- Bryan PIVOVAR (Arvada, CO, US)
Cpc classification
A23L5/20
HUMAN NECESSITIES
B01D15/364
PERFORMING OPERATIONS; TRANSPORTING
B01J43/00
PERFORMING OPERATIONS; TRANSPORTING
Y02A20/124
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D15/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Embodiments of the hybrid thermal-chromatograph systems described herein solve the co-product generation problem associated with seawater desalination, and result in significant reduction in the selling price of fresh water generated through the process, while also solving problems associated with traditional lithium mining practices.
Claims
1. A method for the separation of salts from an aqueous solution comprising the steps of using simulated moving bed (SMB) chromatography and the use of zwitterionic resins.
2. The method of claim 1 wherein the salts comprise different salts.
3. The method of claim 2 wherein the different salts are separated from each other.
4. The method of claim 3 wherein the salts comprise LiCl.
5. The method of claim 3 wherein the salts comprise LiCl, CaCl.sub.2 and MgCl.sub.2.
6. The method of claim 1 wherein the zwitterionic resins comprise quaternary ammonium cations.
7. The method of claim 1 wherein the zwitterionic resins comprise imidazolium cations.
8. The method of claim 1 wherein the zwitterionic resins comprise anions selected from the group consisting of CO.sub.2, SO.sub.3 and PO.sub.3.
9. The method of claim 1 wherein the zwitterionic resins are selected from the group consisting of QAC1CA, QAC2CA, QAC3CA, QAC1PO.sub.3, QAC2PO.sub.3, QAC3PO.sub.3, QAC1SO.sub.3, QAC2SO.sub.3, and QAC3SO.sub.3.
10. The method of claim 1 wherein the zwitterionic resins are selected from the group consisting of IC1CA, IC2CA, IC3CA, IC1PO.sub.3, IC2PO.sub.3, IC3PO.sub.3, IC1SO.sub.3, IC2SO.sub.3, and IC3SO.sub.3.
11. A method for the isolation of salt free water from a salt containing solution comprising the separation of salts from the salt containing solution comprising the steps of using simulated moving bed (SMB) chromatography and the use of zwitterionic resins.
12. The method of claim 11 wherein the zwitterionic resins comprise quaternary ammonium cations.
13. The method of claim 11 wherein the zwitterionic resins comprise imidazolium cations.
14. The method of claim 11 wherein the zwitterionic resins comprise anions selected from the group consisting of CO.sub.2, SO.sub.3 and PO.sub.3.
15. The method of claim 11 wherein the zwitterionic resins are selected from the group consisting of QAC1CA, QAC2CA, QAC3CA, QAC1PO.sub.3, QAC2PO.sub.3, QAC3PO.sub.3, QAC1SO.sub.3, QAC2SO.sub.3, and QAC3SO.sub.3.
16. The method of claim 11 wherein the zwitterionic resins are selected from the group consisting of IC1CA, IC2CA, IC3CA, IC1PO.sub.3, IC2PO.sub.3, IC3PO.sub.3, IC1SO.sub.3, IC2SO.sub.3, and IC3SO.sub.3.
17. A composition of matter comprising zwitterionic resins comprising quaternary ammonium cations, imidazolium cations and further comprising anions.
18. The composition of matter of claim 17 comprising zwitterionic resins comprising anions selected from the group consisting of CO.sub.2, SO.sub.3 and PO.sub.3.
19. The composition of matter of claim 17 comprising zwitterionic resins selected from the group consisting of QAC1CA, QAC2CA, QAC3CA, QAC1PO.sub.3, QAC2PO.sub.3, QAC3PO.sub.3, QAC1SO.sub.3, QAC2SO.sub.3, and QAC3SO.sub.3.
20. The composition of matter of claim 17 comprising zwitterionic resins are selected from the group consisting of IC1CA, IC2CA, IC3CA, IC1PO.sub.3, IC2PO.sub.3, IC3PO.sub.3, IC1SO.sub.3, IC2SO.sub.3, and IC3SO.sub.3.
Description
BRIEF DESCRIPTION OF FIGURES
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] Disclosed herein are methods and compositions used to synthesize and use novel zwitterionic chromatographic resins for the separation and purification of lithium and other salts from unconventional resources (e.g., geothermal brines and oil and gas formation waters). Embodiments of the hybrid thermal-chromatograph systems described herein solve the co-product generation problem associated with seawater desalination, and result in significant reduction in the selling price of fresh water generated through the process, while also solving problems associated with traditional lithium mining practices. Specifically, the systems and methods disclosed herein separate individual ions from saline solution using only water as an eluent. When fractions are continuously collected in a simulated moving bed (SMB) format, the purified salts are recovered through heat integrated water removal technology (e.g. multi-effect distillation (MED) or mechanical vapor recompression (MVR)).
[0016] Without being limited by theory, zwitterionic chromatography operates by whole salts intercalating between the positive and negative charges on zwitterions tethered to a resin backbone. As a mixed-salt solution (brine) moves downward through the column, individual salts separate from one another based on their differing affinities with the stationary-phase zwitterion. For example, LiCl is a small, charge-dense salt that has minimal interaction with the stationary-phase zwitterion, but MgCl.sub.2 has a divalent charge with a greater interaction with the stationary-phase zwitterion and is thus slowed to a greater extent than LiCl as it moves down through the column. These differing interactions that salts have with the stationary-phase zwitterion are the driving force for their separation. The stationary-phase zwitterion can be tuned to achieve maximum separation (resolution) of LiCl from the other salts. Compared to traditional IX used in direct lithium extraction (DLE) zwitterionic chromatography requires no addition of mineral acid, reducing OPEX; has greater throughput because it can be run continuously; and has the potential to separate many types of valuable mineral salts, for example LiCl. When separation factors (generally >1.5) are achieved for LiCl from the other salts in a batch column experiment, then the process can be scaled in an SMB.
[0017] In contrast to conventional ion exchange (IX), zwitterionic chromatography operates chromatographically using only water as the eluent and thus requires no added chemicals. This improves environmental stewardship and decreases operating expenses (OPEX) compared to currently practiced DLE technology. Additionally, an increase in resin lifetime is demonstrated herein because mineral acids—which often reduce resin durability—are not used. Increased throughput and increased yields using zwitterionic chromatographic methods and compositions disclosed herein are also demonstrated. In an embodiment, the zwitterionic chromatography disclosed herein is useful for mineral recovery. Zwitterionic chromatography methods and compositions disclosed herein are useful to fractionate not just LiCl, but many mineral salts simultaneously (e.g., MnCl.sub.2, CoCl.sub.2) that may also be present in the input brine. This allows a more universal stationary phase for the recovery of minerals from saline resources simply by changing the switching sequence of the SMB, which can be done on the fly with the SMB software. In contrast, IX technology packs the columns with adsorbent specifically designed to selectively remove a single cation (e.g., Li.sup.+). If the operator wishes to recover a different mineral in the resource (e.g., Co.sub.2.sup.+), a new process with different adsorbent is used using methods and compositions disclosed herein.
[0018] In an embodiment, the method disclosed herein consists of a process that receives seawater or other brine solutions as a feed and chromatographically fractionates the dissolved ionic compounds into purified fractions. The fractions consist of a pure water cut, and mixed salt cuts that each consist of single ionic pair compound dissolved in water, and, potentially, a mixed ionic component fraction. In an embodiment, the eluent used in the chromatographic separation is fresh water which increases the sustainability and scalability of this process. In post-chromatographic fractionation, water is removed from each saline fraction via a thermal process such as multistage flash, mechanical vapor recompression, and/or multi-effect distillation. This leaves purified dry salts and fresh desalinated water as products.
[0019] The present disclosure may address one or more of the problems and deficiencies of the prior art discussed above. In an embodiment, using methods disclosed herein various elements, minerals and salts including the following, for example, can be separated efficiently from salt water, brine or any aqueous solution: cobalt, lithium, magnesium, rare earth elements group, strontium, tin, tungsten, zirconium. In an embodiment the rare earth elements group consists of cerium, dysprosium, erbium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, and yttrium. In an embodiment, a zwitterionic stationary phase is synthesized and scaled, able to handle very hard resource waters, and it is capable of fractionating many minerals salts simultaneously, allowing flexibility in mineral recovery targets.
[0020] Using methods disclosed herein, improvements over existing desalination or elemental harvesting include a reduced CO.sub.2 footprint, reduced consumption of chemicals, reduced waste generation, and reduced energy demand.
[0021] In an embodiment, methods for development and synthesis of new zwitterionic ion exchange materials are disclosed herein. In an embodiment the zwitterionic ion exchange materials are packed, characterized, and tested at both small and large scale and are further mathematically modeled in an SMB system in Aspen Chromatography using determined resin and column parameters. Disclosed herein are methods for material performance and selection for a multi-column system setup in an 8, 16 or more, column SMB system.
[0022] In an embodiment, the chromatographic fractionation step is performed using a zwitterionic (a.k.a. amphoteric) resin that interacts with the entire ionic compound as it moves through the column. A benefit of the zwitterionic media is that the eluent used is pure water rather than a buffered solution commonly used in ion chromatography approaches. This differs from zwitterionic chromatography used in embodiments disclosed herein that is sometimes referred to as “ion pair” chromatography or extraction chromatography of ionic compounds.
[0023] The methods and embodiments disclosed herein allow some or all of the pure-water cut obtained from the SMB chromatographic separation to be recycled back to the chromatographic process for reuse as the eluent (see
[0024] In an embodiment, the ability of the zwitterionic resins used in SMB chromatography to separate depends upon the length of the alkane or other monomeric units that make up the polymer comprising the zwitterionic chains as well as the nature, identity and number of ionic species that make the resins zwitterionic. For example, and without being limiting, the zwitterionic groups may include phosphate, quaternary amines, amides, carboxylic acids, amines and other functional groups which may be ionized at various aqueous pH ranges.
[0025] In and embodiment, disclosed herein are zwitterionic resins useful in SMB chromatography with different zwitterionic functional groups made using different synthesis methods. In an embodiment, zwitterionic resins were developed for 2% cross-linked polystyrene divinylbenzene resin (200-400 mesh). In an embodiment, the functional group of the zwitterionic resins are quaternary amine—1 carbon linkage—carboxylate (R—N+(CH.sub.2).sub.2—CH.sub.2—COO.sup.−). In an embodiment, the functional group of the zwitterionic resins are quaternary amine—3 Carbon linkage—carboxylate (R—N+(CH.sub.2).sub.2—(CH.sub.2).sub.3—COO.sup.−). In an embodiment, the functional group of the zwitterionic resins are quaternary amine—3 Carbon linkage—Sulfonate (R—N.sup.+(CH.sub.2).sub.2—(CH.sub.2).sub.3—SOOO.sup.−)-QAC3SA. In an embodiment, the functional group of the zwitterionic resins are imidazolium—1 carbon linkage—carboxylate (R—N.sub.2.sup.+(CH.sub.2).sub.3—CH.sub.2—COO.sup.−)—IMC1CA.
[0026] Synthesis methods are described herein and, in an embodiment, in
[0027] Disclosed herein are robust and scalable synthesis procedures to produce preparative quantities of zwitterionic resins.
[0028] The synthetic approaches depicted in
[0029] In an embodiment, after being synthesized using methods disclosed herein, the zwitterionic resins are then packed into columns for batch chromatography experiments to measure pore size and equilibrium adsorption isotherms for mineral salts of interest. Pore size measurements are made “in column,” where pulses of undyed Dextran 2000 are passed through the bed. The Dextran 2000 pulse allows the measurement of the void space between the resin beads in the column because Dextran 2000 is too large to enter the pores of the resin. Next, the total porosity of the column is measured by pulsing D.sub.2O through the column, which can enter both the pores and the void space. The particle porosity can then be back calculated from these two measurements. The particle porosity is useful measurement for SMB modeling work and it also varies significantly as zwitterion chain length increases (see
[0030]
[0031] In an embodiment, greater than 15 g of 18 different zwitterionic resins (such as those depicted in
[0032] In an embodiment, the resins synthesized using methods disclosed herein can be used to make gram and kilogram quantities of each of QAC1CA, QAC2CA, QAC3CA, QAC1PO.sub.3, QAC2PO.sub.3, QAC3PO.sub.3, QAC1SO.sub.3, QAC2SO.sub.3, and QAC3SO.sub.3 resins.
[0033] In an embodiment, the resins synthesized using methods disclosed herein can be used to make gram and kilogram quantities of each of IC1CA, IC2CA, IC3CA, IC1PO.sub.3, IC2PO.sub.3, IC3PO.sub.3, IC1SO.sub.3, IC2SO.sub.3, and IC3SO.sub.3 resins.
[0034] In an embodiment, the characterization of the synthesized resins can be performed to determine functional site density through reaction synthesis mass yields, CHN analysis, and IEC measurements. Pore size measurements of the synthesized resins can be performed by using Brunauer-Emmett-Teller (BET) isotherms, swelling tests, and tracer pulse tests in batch mode.
[0035] In an embodiment, the IEC, CHN analysis, and reaction synthesis mass yields for the resins made using methods disclosed herein result in metrics for bed porosity and estimated pore size from tracer study using D2O and Dextran 2000 as tracers, BET measurements, and/or swelling tests.
[0036] In another embodiment, match testing with model salt solutions can be performed to determine resin K.sub.D values for LiCl, CoCl.sub.2, MgCl.sub.2, MnCl.sub.2, and at least one other dominate mineral present in samples. In an embodiment, the separation in K.sub.D must be large enough to generate separation factors >1 LiCl and CoCl.sub.2 from divalent ions. In an embodiment, bed porosities are greater than 0.35.
[0037] In an embodiment, the zwitterionic resins disclosed herein have a half-life of at least 2 years at 90° C. operating temperatures.
[0038] The ability to separate LiCl, MnCl.sub.2 and CoCl.sub.2 simultaneously using methods and compositions of matter disclosed herein is depicted in
[0039] In an embodiment, the isotherm results depicted in
[0040]
[0041] In DLE, IX resins selectively adsorb Li+ ions that must be eluted from the column with hydrochloric acid, and that acid is an added chemical cost that also reduces resin lifetimes and must be remediated at an additional cost. In contrast, the zwitterionic SMB operates chromatographically using only water as the eluent and thus requires no added chemicals and increases throughput. This improves environmental stewardship and reduces OPEX.
[0042] Additionally, the data depicted in
[0043] In an embodiment, the lifetime of the resins disclosed herein have a lifetime of about 8 to 10 years. Most IX resins used in DLE have a lifetime of about 5-8 years. In another embodiment, the zwitterionic materials disclosed herein could have a lifetime of 8-10 years because no mineral acid is used that has a tendency to degrade IX materials and the operating conditions using methods disclosed herein are mild, using only water as the eluent at room temperature and pressures less than 5 bar.
[0044] Advantageous properties of the zwitterionic resins used in chromatography as disclosed herein are depicted in Table 1.
TABLE-US-00001 TABLE 1 Metrics for zwitterionic chromatography technology baselined to DLE. Zwitterionic Metric DLE (Baseline) Chromatography LiCl productivity ~0.3 min.sup.−1 >0.1 min.sup.−1 (factor of >1.5) LiCl yield (single pass) 70%-90% >90% LiCl purity (single pass) ~80% >99% OPEX (IX) ~$5.07/ton of brine >30% reduction Resin lifetime 4-8 years >5 years
[0045] In an embodiment, the zwitterionic SMB systems disclosed herein can be used to process a minimum of 20 gallons of water containing LiCl to obtain greater than 100 g of purified LiCl from the continuous SMB.
[0046] In another embodiment, LiCl is purified from brine using the novel zwitterionic resins and chromatography disclosed herein and can produce a continuous, high purity (>97% LiCl) product stream. In an embodiment, a 16-column)(Pure SMB system and a Cytiva Akta Pure 25 system are used with the zwitterionic resins and methods disclosed herein. In another embodiment, greater than 99% pure LiCl may be isolated from brines containing various different salts by using systems, methods and compositions disclosed herein.
[0047] In an embodiment, methods disclosed herein use SMB chromatography and zwitterionic resins that desalinate and chromatographically fractionate minerals simultaneously. SMB chromatography is different from ion exchange chromatography at least in so far as SMB chromatography uses warm water as an eluent; exhibits an entropy decrease that is driven by pressure from about 3 to about 5 bar and a temperature from about 70 to about 90° C.
[0048] The separation capabilities of resins disclosed herein are affected by resin properties including, but not limited to, the charge to distance ratio as it relates to separation factors, the ionic strength of charge centers, and the pH at which the resin is operated.
[0049] Operational parameters that affect the separation capabilities of the resins disclosed herein include the temperature, pressure and flowrates at which the resins are operated.
[0050] Advantages of using the SMB chromatographic methods disclosed herein include completely removing Mg, Na, and B using no added chemicals, at lower costs and the ability to use brines with high Mg and other ion concentrations. For example, in an embodiment, magnesium chloride salt is separated from other dissolved salts chromatographically through interaction with the zwitterionic media in a SMB using water as an eluent. Other dissolved salt can also be collected in purified fractions. As a metal, magnesium can then be recovered from the purified salt through known technology such as electrowinning.
[0051] In an embodiment, the cost associated with desalination is decreased by co-product generation of a purified metal salts to offset the cost of the desalinated water. In an embodiment, magnesium can be harvested from seawater. Magnesium chloride is present in seawater at approximate 1200 ppm and has thus been the target of many combined desalination and mining technologies to recover it as a coproduct. Magnesium metal has a value over $3000 per ton. This high price point of magnesium is currently driven by demand in the automotive sector for producing the next generation of lightweight alloys that incorporate magnesium.
[0052] In an embodiment, post-SMB chromatography relies on thermal dewatering of the separated fractions. Thermal desalination with heat integration techniques is a known approach that is cost competitive with RO technology due to the increased water yields and the current low cost of electricity. For example, Table 2 lists selling prices associated with multi-effect distillation (MED), MED and Mechanical Vapor Recompression (MED-MVR), Plug Flow RO (PF-RO), and state of the art Closed Circuit RO (CC-RO) systems. All of these commercially deployed desalination technologies produce desalinated water at a price point of about $1.00/m.sup.3. Despite state-of-the-art RO systems such as CC-RO that have very low energy consumption (about 2 kwh/m.sup.3), RO only has a 50% water yield and the current cost of electricity is relatively low making the electricity consumption of a desalination process a small driver of overall cost (see Table 2). This is an economic concern and it has been suggested that energy efficiency should not be a research focus since gains in energy efficiency to not, to a large extent, lower the selling price of the produced water.
TABLE-US-00002 TABLE 2 Energy Practical Desalination Selling consumption energy limit tech price ($/m.sup.3)* (kwh/m.sup.3) (kwh/m.sup.3) ZLD? MED $0.88-1.16.sup.(2) 6.5-11.sup.(2) ~3 yes MED-MVC $0.92-1.32.sup.(2) 6-10 ~3 yes PF-RO $0.99-1.09.sup.(2) 3-5.5.sup.(1,2) 1.1 no CC-RO $0.90-1.07.sup.(3) 2.1 1.1 no
[0053] Overall, the methods disclosed herein allow for separation of any purified metal salt before a thermal dewatering step using a simulated moving bed without the consumption of any ancillary chemicals. The thermal desalination step does not add significant cost to the system as shown in Table 2 and discussed above in the context of desalination. An advantage of embodiments as disclosed herein is the production of a coproduct salt that significantly adds value and thus lowers the overall selling price associated with the produced fresh water. SMB technology is scalable and when designed with the ion pairing chromatography approach disclosed herein allows for a massively scalable and economical approach to fractionation whole ionic compounds from saline feeds using no added chemicals. Furthermore, the methods disclosed herein allows for mining of saline feeds, in general, for valuable metal salts using only water and thermal energy as an input. This approach significantly lowers the overall economic footprint of the system compared to traditional hydrometallurgical and ion exchange approaches for saline water mining and is likely to be far greener than conventional strip-mining approaches for metals derived from ores.
[0054] The foregoing discussion and examples have been presented for purposes of illustration and description. The foregoing is not intended to limit the aspects, embodiments, or configurations to the form or forms disclosed herein. In the foregoing detailed description for example, various features of the aspects, embodiments, or configurations are grouped together in one or more embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the aspects, embodiments, or configurations may be combined in alternate aspects, embodiments, or configurations other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the aspects, embodiments, or configurations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment, configuration, or aspect. While certain aspects of conventional technology have been discussed to facilitate disclosure of some embodiments of the present invention, the Applicants in no way disclaim these technical aspects, and it is contemplated that the claimed invention may encompass one or more of the conventional technical aspects discussed herein. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate aspect, embodiment, or configuration.