Ground Tank Cleaning Method and System
20200078837 ยท 2020-03-12
Inventors
- Billy Lamar Ducette, Jr. (Snyder, TX, US)
- Ryan Dane Hale (Snyder, TX, US)
- Cooper Sed Wadleigh (Snyder, TX, US)
- Corey Marvin Longorio (Snyder, TX, US)
Cpc classification
B08B9/0808
PERFORMING OPERATIONS; TRANSPORTING
A47L7/0014
HUMAN NECESSITIES
B08B3/024
PERFORMING OPERATIONS; TRANSPORTING
A47L9/0626
HUMAN NECESSITIES
B08B5/04
PERFORMING OPERATIONS; TRANSPORTING
B08B9/0813
PERFORMING OPERATIONS; TRANSPORTING
B08B2209/08
PERFORMING OPERATIONS; TRANSPORTING
A47L7/0009
HUMAN NECESSITIES
B08B9/0933
PERFORMING OPERATIONS; TRANSPORTING
E03F7/10
FIXED CONSTRUCTIONS
International classification
B08B9/08
PERFORMING OPERATIONS; TRANSPORTING
A47L7/00
HUMAN NECESSITIES
A47L9/06
HUMAN NECESSITIES
B08B5/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A large bore mobile vacuum system is used with special large bore vacuum adapters to enable a method and system for cleaning ground tanks used to store wastewater. The ground tank cleaning method and system may be safer and more efficient that conventional methods by enabling a human operator to physically remain outside of the ground tank, while preventing the contents of the ground tank from being exposed to the environment during the ground tank cleaning.
Claims
1. A vacuum nozzle, further comprising: a large bore adapter for a large bore vacuum line having a diameter of at least 8 inches at a first end of the vacuum nozzle; a roller for rolling and pivoting the vacuum nozzle on a surface within the ground tank while in use, wherein the roller is located at a second end of the vacuum nozzle opposite the first end; and a nozzle inlet at the second end, wherein the nozzle inlet is wider than the diameter and shorter in height than the diameter.
2. The vacuum nozzle of claim 1, wherein the vacuum nozzle comprises aluminum.
3. The vacuum nozzle of claim 2, wherein the vacuum nozzle comprises a fiber composite material.
4. The vacuum nozzle of claim 3, wherein the fiber composite material is a carbon-fiber composite material.
5. The vacuum nozzle of claim 1, further comprising: a wiper blade attached to at least one edge of the nozzle inlet.
6. The vacuum nozzle of claim 5, further comprising: the wiper blade attached to a side of the nozzle inlet.
7. The vacuum nozzle of claim 5, further comprising: the wiper blade attached to a leading edge of the nozzle inlet.
8. The vacuum nozzle of claim 5, wherein the wiper blade comprises a flexible material and is enabled to wipe the surface when the vacuum nozzle is used at the surface.
9. The vacuum nozzle of claim 8, wherein the flexible material comprises rubber.
10. The vacuum nozzle of claim 1, wherein the nozzle inlet corresponds to an arc.
11. The vacuum nozzle of claim 1, wherein the nozzle inlet corresponds to a straight line.
12. The vacuum nozzle of claim 1, further comprising: a conduit running from the first end to the second end enabled for fluid communication of a pressurized liquid; a coupling in fluid communication with the conduit at the first end, the coupling enabled for connection to a pressurized liquid line; and a spray jet in fluid communication with the conduit at the second end for spraying the pressurized liquid.
13. The vacuum nozzle of claim 12, further comprising: a plurality of spray jets in fluid communication with the conduit at the second end.
14. The vacuum nozzle of claim 12, wherein the pressurized liquid is water.
15. The vacuum nozzle of claim 12, wherein the pressurized liquid is heated to at least 40 C.
16. A method for cleaning ground tanks used for wastewater storage, the method comprising: positioning a large bore mobile vacuum system in proximity to a ground tank indicated for cleaning, the large bore mobile vacuum system including a vacuum line; attaching a large bore vacuum nozzle to the vacuum line; guiding the large bore vacuum nozzle through a tank wall of the ground tank into the ground tank, wherein the vacuum line is physically manipulated by an operator located outside of the ground tank; and using the large bore vacuum nozzle to clean within the ground tank, wherein at least one of liquid material and solid material is removed from within the ground tank using the vacuum line.
17. The method of claim 16, further comprising: attaching a large bore extension adapter to the large bore vacuum nozzle, wherein the large bore extension adapter and the large bore vacuum nozzle are made of aluminum.
18. The method of claim 16, wherein positioning the large bore mobile vacuum system further comprises: positioning the large bore mobile vacuum system in proximity to the ground tank using a first vehicle.
19. The method of claim 18, further comprising: collecting the liquid material and the solid material in a first holding tank of the large bore mobile vacuum system.
20. The method of claim 19, further comprising: draining the first holding tank into a second holding tank, wherein the second holding tank is mobile.
21. The method of claim 20, wherein the second holding tank is located on a second vehicle.
22. The method of claim 16, further comprising: connecting a pressurized fluid line to a conduit attached to the large bore vacuum nozzle; and controlling a volume of discharge of the pressurized fluid from a spray jet in fluid communication with the conduit by applying pressure to the pressurized fluid, wherein the spray jet is directed by the large bore vacuum nozzle when the large bore vacuum nozzle is used to clean the ground tank.
23. The method of claim 16, wherein using the large bore vacuum nozzle to clean the ground tank further comprises at least one of: rolling the large bore vacuum nozzle on a surface within the ground tank using a roller attached to the large bore vacuum nozzle; and wiping the surface using a wiper blade attached to the large bore vacuum nozzle.
24. The method of claim 23, wherein the surface is at a tank wall of the ground tank.
25. The method of claim 23, wherein the surface is a foundation of the ground tank.
26. The method of claim 23, wherein the surface is a sediment layer in the ground tank.
27. The method of claim 16, wherein guiding the large bore vacuum nozzle through a tank wall of the ground tank into the ground tank further comprises: acquiring an infrared image of the ground tank; and based on the infrared image, determining a location in the tank wall for guiding the large bore vacuum through the tank wall.
28. A vacuum nozzle, further comprising: a large bore adapter for a large bore vacuum line having a diameter of at least 8 inches at a first end of the vacuum nozzle; a nozzle inlet at a second end of the vacuum nozzle opposite the first end, wherein the nozzle inlet is wider than the diameter and shorter in height than the diameter; and a wiper blade attached to at least one edge of the nozzle inlet.
29. The vacuum nozzle of claim 28, wherein the vacuum nozzle comprises aluminum.
30. The vacuum nozzle of claim 29, wherein the vacuum nozzle comprises a fiber composite material.
31. The vacuum nozzle of claim 30, wherein the fiber composite material is a carbon-fiber composite material.
32. The vacuum nozzle of claim 28, further comprising: a roller for rolling and pivoting the vacuum nozzle on a surface within the ground tank while in use, wherein the roller is located at a second end of the vacuum nozzle opposite the first end.
33. The vacuum nozzle of claim 28, further comprising: the wiper blade attached to a side of the nozzle inlet.
34. The vacuum nozzle of claim 28, further comprising: the wiper blade attached to a leading edge of the nozzle inlet.
35. The vacuum nozzle of claim 28, wherein the wiper blade comprises a flexible material and is enabled to wipe a surface within the ground tank when the vacuum nozzle is used at the surface.
36. The vacuum nozzle of claim 35, wherein the flexible material comprises rubber.
37. The vacuum nozzle of claim 35, wherein the surface is at a tank wall of the ground tank.
38. The vacuum nozzle of claim 35, wherein the surface is a foundation of the ground tank.
39. The vacuum nozzle of claim 35, wherein the surface is a sediment layer in the ground tank.
40. The vacuum nozzle of claim 28, wherein the nozzle inlet corresponds to an arc.
41. The vacuum nozzle of claim 28, wherein the nozzle inlet corresponds to a straight line.
42. The vacuum nozzle of claim 28, further comprising: a conduit running from the first end to the second end enabled for fluid communication of a pressurized liquid; a coupling in fluid communication with the conduit at the first end, the coupling enabled for connection to a pressurized liquid line; and a spray jet in fluid communication with the conduit at the second end for spraying the pressurized liquid.
43. The vacuum nozzle of claim 42, further comprising: a plurality of spray jets in fluid communication with the conduit at the second end.
44. The vacuum nozzle of claim 42, wherein the pressurized liquid is water.
45. The vacuum nozzle of claim 42, wherein the pressurized liquid is heated to at least 40 C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] For a more complete understanding of the present invention and its features and advantages, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
[0038]
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DESCRIPTION OF PARTICULAR EMBODIMENT(S)
[0046] In the following description, details are set forth by way of example to facilitate discussion of the disclosed subject matter. It should be apparent to a person of ordinary skill in the field, however, that the disclosed embodiments are exemplary and not exhaustive of all possible embodiments.
[0047] Throughout this disclosure, a hyphenated form of a reference numeral refers to a specific instance of an element and the un-hyphenated form of the reference numeral refers to the element generically or collectively. Thus, as an example (not shown in the drawings), device 12-1 refers to an instance of a device class, which may be referred to collectively as devices 12 and any one of which may be referred to generically as a device 12. In the figures and the description, like numerals are intended to represent like elements.
[0048] As noted previously, conventional methods of ground tank cleaning may be ineffective, inefficient and may pose certain risks to the environment and personnel, due to exposure to the residual contents of the ground tank. For example, when the ground tank is used to store wastewater from a fracking well, the residual contents may include various kinds of liquid material and solid material that may have unacceptable levels of toxicity. The liquid material may include heavy oils, tar, grease, downhole mud, among various types of hydrocarbon fractions or residue, while the solid material may include rock fragments, sand, shavings, and various other types of sediments. Conventional methods of ground tank cleaning may use relatively small bore vacuum lines (i.e., about 4 inches in diameter or smaller) that are manually operated, while at least some of the contents of the ground tank are often released on the ground for cleaning and removal, which is undesirable due to the environmental exposure of the liquid material and solid material remaining in the ground tank. Furthermore, human operators of the small bore vacuum lines typically enter the ground tank with the small bore vacuum line and work inside the ground tank, which is also undesirable from a safety and occupational health perspective. Further, the use of small bore vacuum lines may often be subject to partial and complete clogging, which may reduce the rate of removal of the liquid material and the solid material in the ground tank, making the conventional cleaning operation inefficient and ineffective. Because of the relatively small bore vacuum lines used with conventional ground tank cleaning methods, the rate of removal of the liquid material and the solid material in the ground tank may be physically constrained by the small bore diameter that limits an amount of suction force and flow volume that can be effectively used.
[0049] As will be described in further detail herein, a ground tank cleaning method and system is disclosed that uses a large bore vacuum line having a diameter of at least 8 inches, along with corresponding vacuum nozzles that may be directly attached to the large bore vacuum line using a large bore adapter. In some implementations of the ground tank cleaning method and system disclosed herein, a vacuum nozzle used with a large bore vacuum line may be equipped with a roller for rolling and pivoting the vacuum line while in use inside the ground tank. In some implementations of the ground tank cleaning method and system disclosed herein, a vacuum nozzle used with a large bore vacuum line may be equipped with a wiper blade attached to an edge of the vacuum nozzle. In the ground tank cleaning method and system disclosed herein, the vacuum nozzle and one or more large bore extension adapters used on the vacuum line may be made of a lightweight material, such as aluminum or a fiber-based composite material, to enable manual manipulation and operation of the vacuum line. In some implementations of the ground tank cleaning method and system disclosed herein, the vacuum nozzle may include a conduit in fluid communication with a spray jet for spraying a pressurized liquid, such as water, to dislodge some of the solid material and more viscous liquid material in the ground tank to enable collection with the vacuum nozzle.
[0050] In the ground tank cleaning method and system disclosed herein, the vacuum nozzle, and optionally one or more large bore extension adapters, may enable a human operator to guide the large bore vacuum nozzle through a tank wall of the ground tank into the ground tank, while the operator remains outside of the ground tank when the large bore vacuum nozzle is used to remote the liquid material and the solid material within the ground tank. In the ground tank cleaning method and system disclosed herein, in order to leverage the larger vacuum line volume and cross-sectional area of the large bore vacuum line, a mobile vacuum system may be used as a large bore vacuum source to provide sufficient vacuum force and to maintain a sufficient vacuum flow rate. In the ground tank cleaning method and system disclosed herein, the mobile vacuum system may be positioned in proximity to the ground tank using a first vehicle on which the mobile vacuum system is located. For ground tanks having larger volumes of liquid material and solid material to be cleaned, a second holding tank may be used to drain a first holding tank of the mobile vacuum system, enabling continuous operation of the ground tank cleaning method and system disclosed herein. In some cases, the second holding tank may be located on a second vehicle, such as a trailer or a truck, that can be used to position the second holding tank. Accordingly, the second holding tank may also be a mobile tank.
[0051] Referring now to the drawings,
[0052] In
[0053] In
[0054] In
[0055] In
[0056] Thus, in
[0057] In
[0058] Also shown in
[0059] In conventional methods of cleaning ground tank 130, a relatively small bore vacuum or vacuums are used. The conventional method of cleaning ground tank 130 may begin by first opening external drain 136, and then allowing the liquid material and solid material in ground tank 130 to spill out onto ground 150, from where the liquid material and the solid material are then vacuumed up using the small bore vacuum(s). Because this method releases the liquid and solid material to the open environment, undesired contamination of at least the surrounding area around ground tank 130 may occur, which is undesirable. Then, in a second step, the conventional method of cleaning ground tank 130 may involve an operator 104 physically entering ground tank 130, to collect and direct the liquid material and the solid material towards external drain 136. Because external drain 136 is often also a small bore opening, the small bore vacuum may be then used to suck out the remaining liquid and solid material from within ground tank 130. As noted previously, the entry of personnel, such as operator 104, within ground tank 130 is undesirable due to safety and occupational health risks that may be associated with contact with the liquid material and solid material, as well as due to the air quality within ground tank 130.
[0060] In cleaning operation 100, external drain 136 may remain closed and service opening 134 can be initially accessed as the first entry to the interior of ground tank 130 without spilling any of the liquid material and solid material in ground tank 130 on ground 150. Then, large bore vacuum nozzle 140 may be attached to vacuum line 110, as shown. It will be understood that any of a variety of different large bore vacuum nozzles, as described herein, may be used with vacuum line 110. Then, with operator 104 standing outside of ground tank 130, vacuum nozzle 140 may be guided through service opening 134 in tank wall 132 to reach the interior of ground tank 130. Then, with operator 104 still standing outside of ground tank 130 at service opening 134, vacuum nozzle 140 may be used to clean within ground tank 130, to remove the liquid material, the solid material, or both. Depending on the amount of debris present within ground tank 130, the liquid material and the solid material may be removed by vacuuming in the center of ground tank 130, at foundation 152 of ground tank 130, or along and interior surface of side wall 132 of ground tank 130.
[0061] As cleaning operation 100 progresses, and more and more of the liquid material and solid material is removed from ground tank 130, the liquid material and the solid material, as well as any of the pressurized fluid that might have been sprayed into ground tank 130, accumulates in first storage tank 120. As first storage tank 120 reaches capacity, a second vehicle (not shown) having a second storage tank may be positioned in proximity to first vehicle 120, and the contents of first storage tank 120 may then be pumped into the second storage tank. The pumping and draining of first storage tank 120 may be repeated as many times as indicated during cleaning operation 100. It will be understood that as the second storage tank is filled, the second storage tank may be removed for disposal and replaced with yet another vehicle carrying yet another storage tank for draining first storage tank 120.
[0062] As more and more of the interior portion of ground tank 130 is cleaned and the liquid material and the solid material is removed, additional large bore vacuum extensions may be used to extend the reach of vacuum nozzle 140 by operator 104. In this manner, operator 104 can remain outside ground tank 130, while cleaning out the interior volume within ground tank 130. Because vacuum nozzle 140 and the additional large bore vacuum extensions are manipulated manually by operator 104, the weight of the aggregate vacuum line supported by the operator is an important consideration. If vacuum nozzle 140 and the additional large bore vacuum extension are made from a too heavy material, for example, steel or stainless steel, the weight of the vacuum line may be too great for operator 104 to manipulate manually. Therefore, vacuum nozzle 140 and the additional large bore vacuum extensions may be made from a lightweight, yet strong, material, such as aluminum. In some implementations, vacuum nozzle 140 and the additional large bore vacuum extensions may be made from a fiber-reinforced composite material, such as a carbon-fiber composite material.
[0063] In the manner described above, cleaning operation 100 may restore a large operational storage volume within ground tank 130, which is economically desirable for the usage of ground tank 130 to store wastewater from oil and gas extraction operations.
[0064] Referring now to
[0065] Referring now to
[0066] Referring now to
[0067] Referring now to
[0068] Referring now to
[0069] Referring now to
[0070] In particular implementations, the use of infrared image 700 may enable planning of cleaning operation 100 to clean ground tank 130 (see
[0071] Referring now to
[0072] Method 800 may begin at step 802 by positioning a large bore mobile vacuum system in proximity to a ground tank indicated for cleaning, the large bore mobile vacuum system including a vacuum line. At step 804, a large bore vacuum nozzle is attached to the vacuum line. At step 806, the large bore vacuum nozzle is guided through a tank wall of the ground tank into the ground tank, while the vacuum line is physically manipulated by a human operator located outside of the ground tank. At step 808, the large bore vacuum nozzle is used to clean within the ground tank, such that at least one of liquid material and solid material is removed from within the ground tank using the vacuum line.
[0073] As disclosed herein, a large bore mobile vacuum system is used with special large bore vacuum adapters to enable a method and system for cleaning ground tanks used to store wastewater. The method and system may be safer and more efficient that conventional methods by enabling a human operator to physically remain outside of the ground tank, while preventing the contents of the ground tank from being exposed to the environment during cleaning.
[0074] The above disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true spirit and scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.