PICK AND PLACE METHOD AND APPARATUS THEREOF
20230025157 · 2023-01-26
Inventors
Cpc classification
B25J9/1664
PERFORMING OPERATIONS; TRANSPORTING
H01L2924/00014
ELECTRICITY
H01L2224/80896
ELECTRICITY
H01L2224/08225
ELECTRICITY
H01L21/67144
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/80895
ELECTRICITY
H01L2224/7565
ELECTRICITY
H01L2224/80896
ELECTRICITY
H01L24/80
ELECTRICITY
H01L2224/80001
ELECTRICITY
H01L2224/80895
ELECTRICITY
H01L2224/94
ELECTRICITY
H01L24/74
ELECTRICITY
B25J11/0095
PERFORMING OPERATIONS; TRANSPORTING
B25J9/1653
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/94
ELECTRICITY
H01L2224/80001
ELECTRICITY
H01L2224/75745
ELECTRICITY
International classification
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pick and place method and apparatus thereof are provided. The pick and place method includes: providing at least one semiconductor element disposed on a source storage location; picking up the at least one semiconductor element from the source storage location; transferring the at least one semiconductor element to a temporary storage device according to a signal; positioning the at least one semiconductor element through the temporary storage device; and picking up the positioned semiconductor element from the temporary storage device and placing the positioned semiconductor element on a destination storage location.
Claims
1. A pick and place method, comprising: (a) providing at least one semiconductor element disposed on a source storage location; (b) picking up the at least one semiconductor element from the source storage location; (c) transferring the at least one semiconductor element to a temporary storage device according to a signal; (d) positioning the at least one semiconductor element through the temporary storage device; and (e) picking up the positioned semiconductor element from the temporary storage device and placing the positioned semiconductor element on a destination storage location.
2. The pick and place method of claim 1, wherein the signal is sent by a controller after detecting an event.
3. The pick and place method of claim 1, wherein the temporary storage device includes a platform and at least one optical detector; wherein in (c), the at least one semiconductor element is placed on the platform; and (d) comprises: (d1) detecting a position of the at least one semiconductor element from below the platform through the at least one optical detector.
4. The pick and place method of claim 3, wherein after (d1), the method further comprises: (d2) adjusting the position of the at least one semiconductor element.
5. The pick and place method of claim 3, wherein in (b), the at least one semiconductor element is picked up through a suction device, and after (d1), the method further comprises: (d2) adjusting a position of the suction device according to the position of the at least one semiconductor element.
6. The pick and place method of claim 3, wherein the temporary storage device further includes an optical camera corresponding to the at least one semiconductor element; and (d1) comprises: (d11) capturing an image of the at least one semiconductor element from below the platform through the optical camera.
7. The pick and place method of claim 1, wherein the temporary storage device includes a platform and at least one optical detector; wherein in (c), the at least one semiconductor element is placed on the platform; and (d) comprises: (d1) detecting a position of the at least one semiconductor element from above the platform through the at least one optical detector.
8. The pick and place method of claim 7; wherein the temporary storage device further includes an optical camera corresponding to the at least one semiconductor element, and (d1) comprises: (d11) capturing an image of the at least one semiconductor element from above the platform through the optical camera.
9. A pick and place method, comprising: (a) picking up at least one semiconductor element through a suction device; (b) sending a signal to the suction device after detecting an event; and (c) placing the at least one semiconductor element on a temporary storage device according to the signal.
10. The pick and place method of claim 9, wherein the signal is a reset signal, an alarm signal, or a failure signal.
11. The pick and place method of claim 9, wherein after (c), the method further comprises: (d) positioning the at least one semiconductor element through the temporary storage device.
12. The pick and place method of claim 11, wherein the temporary storage device includes a platform and at least one optical detector; wherein in (c), the at least one semiconductor element is placed on the platform; and (d) comprises: (d1) detecting a position of the at least one semiconductor element from below the platform through the at least one optical detector.
13. The pick and place method of claim 11, wherein the temporary storage device includes a platform and at least one optical detector; wherein in (c), the at least one semiconductor element is placed on the platform; and (d) comprises: (d1) detecting a position of the at least one semiconductor element from above the platform through the at least one optical detector.
14. A pick and place apparatus, comprising: a source storage location configured to store at least one semiconductor element; a destination storage location configured to receive the at least one semiconductor element; a temporary storage device disposed at a side of the source storage location and configured to position the at least one semiconductor element; a controller configured to send a signal after detecting an event; and a suction device configured to pick and place the at least one semiconductor element and transferring the at least one semiconductor element to the temporary storage device according to the signal sent by the controller.
15. The pick and place apparatus of claim 14, wherein the temporary storage device includes: a platform configured to place the at least one semiconductor element; and at least one optical detector configured to position the at least one semiconductor element.
16. The pick and place apparatus of claim 15, wherein the at least one semiconductor element includes a substrate, a dielectric structure located over a surface of the substrate and at least one circuit layer embedded in the dielectric structure, and the substrate is farther from the at least one optical detector than the at least one circuit layer is.
17. The pick and place apparatus of claim 15, wherein the at least one optical detector is disposed below the platform.
18. The pick and place apparatus of claim 15, wherein the platform has a surface facing the at least one semiconductor element and includes a cavity recessed from the surface, and an edge of the at least one semiconductor element is misaligned with the cavity.
19. The pick and place apparatus of claim 15, wherein the temporary storage device further includes an optical camera disposed below the platform, and the optical camera is configured to capture an image of the at least one semiconductor element.
20. The pick and place apparatus of claim 15, wherein the temporary storage device further includes a moving stage located below the platform, and the moving stage is configured to move the platform for adjusting a position of the at least one semiconductor element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of elements and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
[0023] Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “over,” “upper,” “on” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0024] As used herein, although the terms such as “first,” “second” and “third” describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another. The terms such as “first,” “second” and “third” when used herein do not imply a sequence or order unless clearly indicated by the context.
[0025] Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in the respective testing measurements. Also, as used herein, the terms “substantially,” “approximately” and “about” generally mean within a value or range that can be contemplated by people having ordinary skill in the art. Alternatively, the terms “substantially,” “approximately” and “about” mean within an acceptable standard error of the mean when considered by one of ordinary skill in the art. People having ordinary skill in the art can understand that the acceptable standard error may vary according to different technologies. Other than in the operating/working examples, or unless otherwise expressly specified, all of the numerical ranges, amounts, values and percentages such as those for quantities of materials, durations of times, temperatures, operating conditions, ratios of amounts, and the likes thereof disclosed herein should be understood as modified in all instances by the terms “substantially,” “approximately” or “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the present disclosure and attached claims are approximations that can vary as desired. At the very least, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Ranges can be expressed herein as from one endpoint to another endpoint or between two endpoints. All ranges disclosed herein are inclusive of the endpoints, unless specified otherwise.
[0026]
[0027] In some embodiments, as shown in
[0028] The dielectric structure 82 is located over the second surface 812 of the substrate 81. In some embodiments, as shown in
[0029] The at least one circuit layer 83 is embedded in the dielectric structure 82 (including, for example, the plurality of dielectric layers 825). In some embodiments, the at least one circuit layer 83 can include a plurality of circuit layers 83. The plurality of circuit layers 83 can be longitudinally spaced apart from each other.
[0030] The inner vias 84 can be disposed between the plurality of circuit layers 83 for electrically connecting the plurality of circuit layers 83. In some embodiments, the inner vias 84 can extend through the dielectric layers 825. In some embodiments, the inner vias 84 can taper upward.
[0031] The first sealing structure 85 is embedded in the dielectric structure 82 (e.g., the plurality of dielectric layers 825). The first sealing structure 85 surrounds the at least one circuit layer 83 and the inner vias 84 to prevent the at least one circuit layer 83 and the inner vias 84 from being corroded by moisture.
[0032] The at least one bonding pad 86 is electrically connected to the at least one circuit layer 83 through one of the inner vias 84. In some embodiments, a bottom surface 861 of the at least one bonding pad 86 can be exposed from a bottom surface 821 of the dielectric structure 82.
[0033] The second sealing structure 87 is embedded in the dielectric structure 82 (e.g., the plurality of dielectric layers 825). The second sealing structure 87 surrounds the at least one bonding pad 86 to prevent the at least one bonding pad 86 from being corroded by moisture. In some embodiments, a bottom surface 871 of the second sealing structure 87 can be exposed from the bottom surface 821 of the dielectric structure 82.
[0034] The at least one conductive pad 88 can be disposed between the first sealing structure 85 and the second sealing structure 87 for connecting the first sealing structure 85 and the second sealing structure 87. In some embodiments, the at least one conductive pad 88 can be, for example, aluminum (Al) pad.
[0035] In some embodiments, as shown in
[0036] The temporary storage device 3 can be disposed at a side of the source storage location 11 and is configured to position the at least one semiconductor element 8 if required. In some embodiments, as shown in
[0037] In some embodiments, the temporary storage device 3 can include a platform 31, at least one optical detector 32, an optical camera 33 and a moving stage 34. The platform 31 is configured to place the at least one semiconductor element 8 to be positioned. In order to prevent the at least one semiconductor element 8 from being damaged by the platform 31, the platform 31 can include a non-metal material. In some embodiments, the platform 31 can have a top surface 311 facing the at least one semiconductor element 8 and a bottom surface 312 opposite to the top surface 311.
[0038] The at least one optical detector 32 is disposed below the platform 31 and configured to detect the position of the at least one semiconductor element 8 on the platform 31. In some embodiments, the at least one optical detector 32 can also be referred to as “lower optical detector.” In some embodiments, the platform 31 can include a transparent material. Thus, a detecting light R.sub.1 (
[0039] The optical camera 33 is disposed below the platform 31 and corresponds to the at least one semiconductor element 8. In some embodiments, the optical camera 33 can also be referred to as “lower optical camera.” The optical camera 33 is configured to capture an image of the at least one semiconductor element 8. The captured image can assist the at least one optical detector 32 to detect the position of the at least one semiconductor element 8. In some embodiments, an image light R.sub.2 (
[0040] The moving stage 34 is located below the platform 31 and configured to move the platform 31 for adjusting a position of the at least one semiconductor element 8. In some embodiments, the moving stage 34 can move the platform 31 horizontally or rotate the platform 31. In some embodiments, the moving stage can include a transparent material. Thus, the detecting light R.sub.1 (
[0041] In some embodiments, as shown in
[0042] The suction device 15 is configured to pick and place the at least one semiconductor element 8. In some embodiments, the suction device 15 can transfer the at least one semiconductor element 8 from the source storage location 11 to the destination storage location 12. In some embodiments, the suction device 15 can transfer the at least one semiconductor element 8 from the source storage location 11 to the temporary storage device 3. In some embodiments, the suction device 15 can transfer the at least one semiconductor element 8 from the temporary storage device 3 to the destination storage location 12.
[0043] Referring to
[0044] Referring to
[0045] In some embodiments, as shown in
[0046] Referring to
[0047] In some embodiments, a position of the suction device 15 can be adjusted according to the position of the at least one semiconductor element 8. That is, the position of the suction device 15 can be moved or rotated to match the position of the at least one semiconductor element 8, allowing for realignment. Thus, the moving stage 34 can be omitted.
[0048] Referring to
[0049] The method of the present disclosure can be applied in hybrid die-to-die bonding processes; however, the disclosure is not limited thereto. As shown in the embodiments illustrated in
[0050]
[0051]
[0052] In some embodiments, as shown in
[0053]
[0054] To ensure the detecting light R.sub.1b of the at least one upper optical detector 32b and the image light R.sub.2b of the upper optical camera 33b can penetrate the substrate 81, the at least one upper optical detector 32b can be, for example, infrared ray (IR) detector. The upper optical camera 33b can be, for example, infrared ray (IR) camera.
[0055]
[0056]
[0057]
[0058] In some embodiments, the pick and place method 90 can include a step S91, providing at least one semiconductor element disposed on a source storage location. For example, as shown in
[0059] In some embodiments, the pick and place method 90 can include a step S92, picking up the at least one semiconductor element from the source storage location. For example, as shown in
[0060] In some embodiments, the pick and place method 90 can include a step S93, transferring the at least one semiconductor element to a temporary storage device according to a signal. For example, as shown in
[0061] In some embodiments, the pick and place method 90 can include a step S94, positioning the at least one semiconductor element through the temporary storage device. For example, as shown in
[0062] In some embodiments; the pick and place method 90 can include a step S95, picking up the positioned semiconductor element from the temporary storage device and placing the positioned semiconductor element on a destination storage location. For example, as shown in
[0063] In accordance with some embodiments of the present disclosure, a pick and place method includes: providing at least one semiconductor element disposed on a source storage location; picking up the at least one semiconductor element from the source storage location; transferring the at least one semiconductor element to a temporary storage device according to a signal; positioning the at least one semiconductor element through the temporary storage device; and picking up the positioned semiconductor element from the temporary storage device and placing the positioned semiconductor element on a destination storage location. The signal is sent by a controller after detecting an event.
[0064] In accordance with some embodiments of the present disclosure, a pick and place method includes: picking up at least one semiconductor element through a suction device; sending a signal to the suction device after detecting an event; and placing the at least one semiconductor element on a temporary storage device according to the signal.
[0065] In accordance with some embodiments of the present disclosure, a pick and place apparatus includes a source storage location, a destination storage location, a temporary storage device; a controller and a suction device. The source storage location is configured to store at least one semiconductor element. The destination storage location is configured to receive the at least one semiconductor element. The temporary storage device is disposed at a side of the source storage location and configured to position the at least one semiconductor element. The controller is configured to send a signal after detecting an event. The suction device is configured to pick and place the at least one semiconductor element and transfers the at least one semiconductor element to the temporary storage device according to the signal sent by the controller. The temporary storage device includes a platform and at least one optical detector. The platform is configured to place the at least one semiconductor element. The at least one optical detector is configured to position the at least one semiconductor element. The at least one semiconductor element includes a substrate, a dielectric structure located over a surface of the substrate and at least one circuit layer embedded in the dielectric structure. The substrate is farther from the at least one optical detector than the at least one circuit layer is. The at least one optical detector is disposed below the platform. The platform has a surface facing the at least one semiconductor element and includes a cavity recessed from the surface. An edge of the at least one semiconductor element is misaligned with the cavity. The temporary storage device further includes an optical camera disposed below the platform. The optical camera is configured to capture an image of the at least one semiconductor element. The temporary storage device further includes a moving stage located below the platform. The moving stage is configured to move the platform for adjusting a position of the at least one semiconductor element.
[0066] The foregoing outlines features of several embodiments so that those skilled in the art may better understand aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.