Pump device
10584588 ยท 2020-03-10
Assignee
Inventors
Cpc classification
F16C19/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Pump device has pump housing with annular portion; a deformable pump ring that defines annular pump chamber; a first connection and a second connection in fluid communication with the-pump chamber; an eccentric rotatable relative to the pump housing and arranged such that the eccentric deforms the-pump ring and pump ring presses against the annular to pump fluid along the-pump chamber from the-first to the-second connection depending on the current rotational position of the eccentric. A clamping element presses the-pump ring against the-annular portion of the pump housing in a clamping link region. The pump ring has at least one recess for accommodating at least part of the clamping element and is dimensioned to provide a distance between the radially inner side of the clamping element and the-pump ring.
Claims
1. A pump device (10) for pumping a fluid, comprising a hydraulic housing (12) in which a pump ring (14) and an eccentric (18) are accommodated, said eccentric (18) being connected via a shaft (20) with a drive (140) in order to make possible a rotation of the eccentric (18) via the drive (140) and the shaft (20), said shaft (20) defining an axial direction (21) and a radial direction of the pump device (10), said hydraulic housing (12) including an annular portion (22), a first lateral section (24) and a second lateral section (26), said annular portion having a first axial side (93) and a second axial side (94), said first lateral section (24) being arranged on the first axial side (93) and said second lateral section (26) being arranged on the second axial side (94), said pump ring (14) being arranged, at least in portions, between the first lateral section (24) and the second lateral section (26), and said second lateral section (26) being designed as a drive flange for the drive (140); a clamping element (114) which is configured to statically press the pump ring (14) against the annular portion (22) of the hydraulic housing (12) in a clamping element region (45); and a recess (47) provided on the inner side of the first lateral section (24), said recess (47) being configured to accommodate the clamping element (114) at least partially, and thereby support it; wherein the recess (47) is configured in the manner of a blind hole, in order to prevent the escape of a fluid which is being transported.
2. The pump device according to claim 1, wherein the annular portion (22) has a first inner surface (91) which is in contact with an outer surface (161) of the first lateral section (24), and wherein the annular portion (22) has a second inner surface (92) which is in contact with an outer surface (172) of the second lateral section (26).
3. The pump device according to claim 2, wherein the first inner surface (91) and the outer surface (161) of the first lateral section (24) are configured to limit a movement of the first lateral section (24) relative to the annular portion (22) in a radial direction, and wherein the second inner surface (92) and the outer surface (172) of the second lateral section (26) are configured to limit a movement of the second lateral section (26) relative to the annular portion (22) in a radial direction.
4. The pump device according to claim 2, wherein the first inner surface (91) and the outer surface (161) of the first lateral section (24) are connected with one another by means of a first weld (910), and wherein the second inner surface (92) and the outer surface (172) of the second lateral section (26) are connected with one another by means of a second weld (920).
5. The pump device according to claim 4, wherein the first weld (910) and the second weld (920) are, in each case, provided over at least 70% of the circumference of the annular portion (22).
6. The pump device according to claim 4, wherein the first weld (910) and the second weld (920) are, in each case, created in the form of a laser weld.
7. The pump device according to claim 6, wherein the first lateral section (24) comprises a first material adjacent an outer surface (161) thereof, wherein the annular portion (22) comprises a second material adjacent the first inner surface (91), and wherein the first material is characterized by a greater laser light absorptivity than the second material, in order to facilitate laser penetration welding.
8. The pump device according to claim 2, wherein the first inner surface (91), the second inner surface (92), the outer surface (161) of the first lateral section (24) and the outer surface (172) of the second lateral section (26) are made of plastic.
9. The pump device according to claim 1, wherein at least one assembly means (184, 185) with an assembly opening (81, 82) is provided on the annular portion (22), said assembly opening (81, 82) extending along a first assembly opening alignment direction (85) in order to facilitate assembly of the pump device (10).
10. The pump device according to claim 9, wherein at least one assembly means (186) with an assembly opening (83) is provided on the second lateral section (26), said assembly opening extending in a second assembly opening alignment direction (86) in order to make possible assembly of the pump device (10).
11. The pump device according to claim 10, wherein the first assembly opening alignment direction (85) and the second assembly opening alignment direction (86) are parallel to one another.
12. The pump device according to claim 1, wherein the second lateral section (26) has a tubular region (170), through which tubular region (170) the shaft (20) extends, at least in part.
13. The pump device according to claim 12, wherein the drive (140) has a stator arrangement (190), said stator arrangement (145) being attached to the tubular region (170) of the second lateral section.
14. The pump device according to claim 1, further comprising a second bearing (118) that is configured as a roller bearing with an inner ring and an outer ring, and wherein the eccentric (18) lies against the inner ring of the second bearing (118).
15. The pump device according to claim 1, further comprising a first bearing (110) that is configured as a floating bearing and a second bearing (118) that is configured as a fixed bearing.
16. The pump device according to claim 1, further comprising an eccentric bearing (116) disposed between the eccentric (18) and the pump ring (14) and configured as a needle bearing.
17. The pump device according to claim 16, wherein the eccentric bearing (116) has a lesser axial dimension than that of the eccentric (18).
18. The pump device according to claim 1, wherein the pump ring (14) is in contact with the first lateral section (24) and with the second lateral section (26).
19. A pump device (10) for pumping a fluid, comprising a hydraulic housing (12) in which a pump ring (14) and an eccentric (18) are accommodated, said eccentric (8) being connected via a shaft (20) with a drive (140) in order to make possible a rotation of the eccentric (18) via the drive (140) and the shaft (20), said shaft (20) defining an axial direction (21) and a radial direction of the pump device (10), said hydraulic housing (12) including an annular portion (22), a first lateral section (24) and a second lateral section (26), said annular portion having a first axial side (93) and a second axial side (94), said first lateral section (24) being arranged on the first axial side (93) and said second lateral section (26) being arranged on the second axial side (94), said pump ring (14) being arranged, at least in portions, between the first lateral section (24) and the second lateral section (26), and said second lateral section (26) being designed as a drive flange for the drive (140); and a clamping element opening (171) on the inner side of the second lateral section (26), said clamping element opening (171) being configured to accommodate a clamping element (114), at least partially, and thereby to support it; wherein the clamping element opening is configured as a continuous opening, in order to make it possible to introduce the clamping element (114) from the outer side of the second lateral section (26).
20. A pump device (10) for pumping a fluid, comprising a hydraulic housing (12) in which a pump ring (14) and an eccentric (18) are accommodated, said eccentric (18) being connected via a shaft (20) with a drive (140) in order to make possible a rotation of the eccentric (18) via the drive (140) and the shaft (20), said shaft (20) defining an axial direction (21) and a radial direction of the pump device (10), said hydraulic housing (12) including an annular portion (22), a first lateral section (24) and a second lateral section (26), said annular portion having a first axial side (93) and a second axial side (94), said first lateral section (24) being arranged on the first axial side (93) and said second lateral section (26) being arranged on the second axial side (94), said pump ring (14) being arranged, at least in portions, between the first lateral section (24) and the second lateral section (26), and said second lateral section (26) being designed as a drive flange for the drive (140); wherein the second lateral section (26) has a shoulder (173), said shoulder (173) being configured to limit a movement of a second bearing (118) in an axial direction (21) towards the shoulder (173), wherein a sealing ring (120) is provided between the shoulder (173) and the second bearing (118), the inner diameter (211) of which is greater than an inner diameter (212) of the second bearing (118).
21. The pump device according to claim 20, wherein the second lateral section (26) has a tubular region (170), and wherein the inner diameter (211) of the sealing ring (120) is smaller than an inner diameter (213) of the tubular region (170).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is represented schematically in the drawings with reference to various embodiments and will be described schematically and in detail with reference to the drawings, wherein:
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DETAILED DESCRIPTION
(29)
(30) In this embodiment, the first bearing 110 is installed as a floating bearing, and the second bearing 118 as a fixed bearing. This provides a good mounting.
(31) A needle bearing can be used as the eccentric bearing 116. This has a short extent in a radial direction. Other bearing types, for example roller bearings, are also possible. The eccentric bearing 116 makes possible a low-friction transmission of forces between the rotating eccentric 18 and the rotationally-fixed pump ring 14 or pump ring support 16.
(32) The hydraulics housing 12 comprises an annular portion 22 and a first lateral section 24, which can also be described as a pump cover, and a second lateral section 26, which can also be described as a motor flange or drive flange. The two lateral sections 24, 26 are arranged opposite one another. The pump ring 14 thereby lies, at least in portions thereof, between the two lateral sections 24, 26 of the hydraulics housing 12. The annular portion 22 has a first collar 74 and a second collar 75.
(33) The drive 140 has a stator arrangement 145 and a rotor arrangement 146. The drive 140 is partially attached to a tubular region 170 of the second lateral section 26.
(34) The pump housing 12 has a snap-locking element 27, which is designed to snap into engagement, upon introduction of the clamping element 114 into the pump housing 12 and to secure the clamping element 114 axially. The introduction of the clamping element 114 can take place before the installation of the drive 140.
(35) The pump ring 14 is deformable and can be made of an elastomeric material or another deformable material.
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(38) The illustration depicts the interior of the hydraulics housing 12 schematically and in an exaggerated manner, in terms of the deformation of the pump ring 14, in order to explain the principle.
(39) The functional principle of the orbital pump is described in the following with reference to
(40) The eccentric 18 sits on the shaft 20 and is driven by this. The drive 140, typically a motor or electric motor, serves in turn to drive the shaft 20. According to one embodiment, a controllable drive 140 is provided as a drive 140.
(41) The shaft 20 is thereby rotated around its longitudinal axis 21, which defines an axial direction of the pump device 10. The eccentric 18 is thus also moved around the longitudinal axis of the shaft 20 in a rotational movement. This movement of the eccentric 18 is transmitted via the bearing 116 and via the pump ring support 16 to the pump ring 14. The pump ring support 16 and the pump ring 14 are rotationally fixed relative to the hydraulics housing 12, but depending on the rotational position of the eccentric 18 they are moved locally closer to or further away from the annular portion 22. In
(42) If the eccentric now rotates in a clockwise direction, the point 58 at which the pump ring 14 is pressed against the annular portion 22 also travels along in a clockwise direction, and as a result the fluid in the pump chamber 57 is pumped or transported in a clockwise direction from the first connection 51 to the second connection 52. A hydraulic short circuit in which the fluid passes from the second connection 52 in a clockwise direction to the first connection 51 is prevented through the clamping element 114 or another interruption of the pump chamber 57 in this region.
(43) The pump device 10 also functions in the reverse direction, in that the direction of rotation of the eccentric 18 is reversed.
(44) Assembly of the Pump Device
(45) The assembly of the pump device is described step by step in the following.
(46) Annular Portion
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(48) A surface 23 is provided on the inner side of the annular portion 22 which serves to limit an outward movement of the pump ring 14 and as a result makes possible a deformation of the pump ring 14.
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(50) The installation of the eccentric bearing 116 preferably takes place following installation of the pump ring 14, but can also take place at the same time.
(51) A needle bearing can preferably be used as the eccentric bearing 116, as shown. The use of a needle bearing has the advantage that the needle bearing 116 can be displaced axially on the eccentric 18 by means of the needles. As a result, in the event of an axial movement of the shaft 20 no axial forces are transmitted to the pump ring 14, and this can assume its form independently of the axial position of the shaft 20. As a result, the pumping performance of the pump device 10 is improved, and the risk of an external leak, i.e. an undesired leak from the pump chamber, is reduced.
(52) In the exemplary embodiment, the eccentric bearing 116 has a lesser axial dimension than the eccentric 18. In the event of an axial displacement of the shaft 20 and thus of the eccentric 18, this makes it possible for the eccentric bearing, with an axial displacement relative to the eccentric 18, to continue to lie against the eccentric 18 over its entire axial dimension, i.e. it does not slip down from this.
(53) A recess 47 of the pump ring 14 running in an axial direction is arranged between the first connection 51 and the second connection 52 and serves to accommodate the clamping element 114.
(54) An assembly opening alignment direction 84 of the assembly opening 81 and an assembly opening alignment direction 85 of the assembly opening 82 are indicated in the drawing and, in the exemplary embodiment, run parallel to one another, in order to facilitate installation.
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(56) The annular portion 22 has a first axial side 93 and a second axial side 94.
(57) The annular portion 22 has a first inner surface 91 on the first axial side 93 and a second inner surface 92 on the second axial side 94. The first inner surface 91 and the second inner surface 92 are preferably circular in cross section, wherein asymmetries can be provided in order to form an index for correct installation. The first inner surface 91 and the second inner surface 92 can also have a different cross section, for example an oval cross section or a polygonal cross section.
(58) First Lateral Section
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(60) A recess 160 is provided on the inner side of the first lateral section 24, and this recess 160 serves to accommodate a region of the clamping element 114 in order to support this clamping element 114. The recess 160 is preferably formed in the manner of a blind hole, i.e. it does not pass completely through the first lateral section. As a result, no leak can occur in this region.
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(63) Second Lateral Section
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(65) In this exemplary embodiment, the second lateral section 26 is at the same time designed to serve as a drive flange, that is to say it supports the drive 140 shown in
(66) As can be seen in
(67) A third assembly means 186 with an assembly opening 83 is preferably provided on the second lateral section 26 in order also to make possible a fastening of the pump device 10 in the region of the second lateral section 26. This makes possible an improved absorption of forces into the pump device 10, and the connection between the annular portion 22 and the second lateral section 26 is subjected to less stress. An assembly opening alignment direction 86 of the assembly opening 83 is indicated in the drawing.
(68) In
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(70) As can be seen in
(71) In the embodiment, the inner diameter 211 of the inner side 175 of the sealing ring 120 is greater than the inner diameter 212 of the inner side of the second bearing 118. This makes it possible, when pressing in the shaft 20, to support the second bearing 118 axially, by means of a tool inserted between the shaft 20 and the sealing ring 120, as described below in connection with the installation of the shaft.
(72) Where the second bearing 118 is designed as a roller bearing with inner ring and outer ring, as shown in the exemplary embodiment, the inner diameter 211 of the sealing ring 120 is preferably so large that the sealing ring 120 does not come into contact with the inner ring of the bearing 118, in order to prevent abrasion and friction.
(73) In the exemplary embodiment, the inner diameter 211 of the inner side 175 of the sealing ring 120 is less than the inner diameter 213 of the inner side 176 of the tubular region 170. This makes it possible to manufacture the second lateral section 26 using a plastic injection molding method, and the sealing ring 120 thereby protects the second bearing 118 from the injected plastic. The lower side of the second bearing 118, as seen in
(74) In this exemplary embodiment, the second lateral section 26 has a first shoulder 173 and a second shoulder 174, and the shoulders 173, 174 lead to a firm connection of the second bearing 118 in the second lateral section 26. Other fastening options are also possible, for example adhesive bonding of the second bearing 118 or replacing the second shoulder 174 with a further component which is to be connected with the second lateral section 26.
(75) Installation of the Sections of the Hydraulics Housing
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(77) In the exemplary embodiment, the assembly opening 82 of the annular portion 22 and the assembly opening 83 of the second lateral section 26 are oriented parallel following installation, and this facilitates the attachment of the pump device 10 in that the assembly openings 82, 83 can be pushed onto fastening means, for example screws or cylindrical connection pieces, at the same time. Preferably, the assembly opening 81 of the annular portion 22 is also oriented parallel to the assembly openings 82, 83, i.e. the assembly openings 81, 82, 83 extend parallel to one another.
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(79) A good and secure assembly is achieved through the use of a laser penetration welding method in which a laser beam passes through the annular portion 22 to strike the first lateral section 24 or the second lateral section 26 where it causes the material to heat up and thus a weld to be formed.
(80) For this purpose, the first lateral section 24 can comprise a first material in the region of the outer surface 161, the annular portion 22 can comprise a second material in the region of the first inner surface 91, wherein the first material makes possible, or possesses as a material property, a greater laser absorption than the second material. This facilitates the laser welding in these regions.
(81) Particularly suitable for creating a weld is the use of plastic for the first inner surface 91, the second inner surface 92, the outer surface 161 of the first lateral section 24 and the outer surface 172 of the second lateral section 26.
(82) The pump ring 14 is represented in
(83) In the embodiment, the pump ring 14 is at least partially in contact with the first lateral section 24 and the second lateral section 26, in order to make possible a pressing of the pump ring 14 in this region and in order to seal off the pump chamber more effectively.
(84) The second bearing 118 is firmly connected with the second lateral section 26 and is therefore also centered at the intended point following installation of the second section 26 in the annular portion 22, that is to say the centering of the second lateral section 26 with the aid of the outer surface 172 also results in a centering of the second bearing 118.
(85) Installation of the Shaft
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(87) According to one embodiment, the installation of the shaft 20 can proceed as follows. Starting out from the installation state according to
(88) Preferably, pushing the shaft 20 in from left to right also creates a press-fit connection between the shaft 20 and the eccentric 18, and as a result an additional fastening step, for example by means of an adhesive, can be avoided. In a next step, a spring 180 can be pushed onto the shaft 20, and the first bearing 110 can be pushed in between the first lateral section 24 and the shaft 20.
(89) In the exemplary embodiment, the first bearing 110 is designed as a roller bearing with an inner ring and an outer ring; however, a slide bearing can, for example, also be used.
(90) Preferably, the outer ring of the first bearing 110 is firmly connected with the first lateral section 24 or with the socket 112, for example through a press-fit connection or adhesive bonding. In the exemplary embodiment, the inner side of the first bearing 110 is not firmly connected with the shaft 20; instead, a relative movement is possible. As a result, the first bearing 110 acts as a floating bearing, and the spring 180 applies a force to the inner ring of the first bearing 110 in order to eliminate any play from the bearing arrangement 110, 118. Following installation, the shaft 20 is mounted radially through the first bearing 110 and the second bearing 118, and the second bearing 118, mounted as a fixed bearing, can absorb axial forces on the shaft 20.
(91) The toolnot shownwhich rests against the axial side 182 of the second bearing 118, when pressed on, absorbs the axial forces acting on the second bearing 118 during the pressing operation, so that these do not have to be transmitted via the bearing, possibly damaging the second bearing 118. Following installation of the shaft 20, the tool no longer needs to hold the inner ring of the second bearing 118 and the eccentric 18, and can therefore be removed.
(92) Following installation of the shaft 20, the clamping element 114 can be pushed into the hydraulics housing 12 from the side of the second lateral section 26 until it is supported both in the first lateral section 24 and also in the second lateral section 26 and presses the pump ring 14 outwards in the region of the clamping element 114 and as a result seals off the pump chamber in this region.
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(94) Installation of the Stator Arrangement and Rotor Arrangement
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(101) The second end of the funnel 220 is preferably so small that it fits, at least partially, into the annular portion 22, so that the second end 223 can be arranged in the vicinity of the radially inner region of the pump ring. This more effectively prevents the pump ring 14 from expanding before it has reached its target position.
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(103) Naturally, a wide range of variants and modifications are possible within the scope of the present invention.
(104) For example, instead of the eccentric 18 and the eccentric bearing 116, a combined roller bearing with concentric inner ring and eccentric outer ring can be used.
(105) The pump device 10 can also be designed without a pump ring support 16, in which case the pump ring needs to be somewhat stiffer, and the pump performance is reduced.
(106) Alternatively, a slide bearing can be used as the second bearing 118.
(107) The pump ring 14 can be made of an elastomeric material.