Subsea multipiston pump module and subsea multistage pump
10584696 ยท 2020-03-10
Assignee
Inventors
Cpc classification
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B33/0355
FIXED CONSTRUCTIONS
F04B2203/0902
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B33/061
FIXED CONSTRUCTIONS
International classification
F04B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/113
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B41/00
FIXED CONSTRUCTIONS
E21B33/035
FIXED CONSTRUCTIONS
F04B47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B33/06
FIXED CONSTRUCTIONS
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a subsea multipiston pump module, a subsea multistage pump and skid, having two reciprocating pistons controlled by a control means in such a way that the pistons can be driven either in a parallel mode, where the pistons are driven in phase with each other, or in a serial mode, where the pistons are driven out of phase with each other, wherein the pistons are fluidly connected with each other by a piston connection means in such a way that in parallel mode they are fluidly connected in parallel, and in serial mode, they are fluidly connected in serial. Further, the invention relates to a method of pumping a media fluid under subsea conditions.
Claims
1. A subsea multipiston pump for closing a hydraulic ram of a blowout preventer, comprising: at least a first and a second piston, oscillatingly arranged to pump a media fluid from a source to a target, the first and the second pistons being driven either in a parallel mode oscillating in phase with each other, or in a serial mode oscillating out of phase with each other; and at least one piston connection device for fluidly connecting the two pistons in a controllable manner, so that in parallel mode the first and the second pistons are pumping the media fluid in parallel, and in serial mode, the first and the second pistons are pumping the media fluid in serial.
2. The subsea multipiston pump according to claim 1, wherein the first and the second pistons are arranged within a common housing.
3. The subsea multipiston pump according to claim 1, wherein the first and the second pistons comprise at least two piston heads oscillating forth and back in respective piston chambers for pumping the media fluid.
4. The subsea multipiston pump according to claim 1, wherein the first and the second pistons are fluidly connected with a suction manifold for suction of the media fluid and with a discharged manifold for discharge of the media fluid.
5. The subsea multipiston pump according to claim 4, wherein the suction manifold of the first and the second pistons comprises at least one check valve and/or the discharge manifold of the first and the second pistons comprises at least one check valve.
6. The subsea multipiston pump according to claim 1, wherein the first and the second pistons are hydraulic pistons driven by a drive fluid supplied from a remotely operated vehicle.
7. The subsea multipiston pump according to claim 1, wherein a controller directs a drive fluid to the first and the second pistons in a time controlled manner for oscillating the first and the second pistons for individually controlling the phase of the first and the second.
8. The subsea multipiston pump according to claim 1, wherein a controller is arranged to switch the fluid flow of the driving fluid between at least two hydraulic piston chambers of at least one piston of the first or the second pistons, for changing the oscillation phase of the respective piston dependent on the fluid pressure of the media fluid.
9. The subsea multipiston pump according to claim 1, wherein a controller for driving the first and the second pistons is remotely controllable and electronically controllable.
10. The subsea multipiston pump according to claim 1, wherein a controller comprises at least one electronically controllable valve and at least one solenoid and/or servo valve provided in a drive fluid manifold of the first and the second pistons.
11. The subsea multipiston pump according to claim 1, wherein a controller comprises a sensor for detecting a pressure level of the media fluid.
12. The subsea multipiston pump according to claim 11, wherein the sensor is arranged on an output side and in a discharge manifold of the first and the second pistons.
13. The subsea multipiston pump according to claim 1, wherein, a controller is arranged to automatically change from parallel mode to serial mode and/or vice versa, when a defined pressure threshold in the media fluid and in a discharge manifold of the first and the second pistons is detected.
14. The subsea multipiston pump according to claim 1, wherein, the piston connection device comprises a cross feeding valve.
15. The subsea multipiston pump according to claim 14, wherein the cross feeding valve comprises at least one valve and a check valve.
16. The subsea multipiston pump according to claim 15, wherein, the at least one valve and the check valve are arranged to establishes a fluid connection between the first and the second piston.
17. The subsea multipiston pump according to claim 14, wherein the cross feeding valve comprises at least one valve arranged within the piston connection device and in at least one fluid connection between a piston chamber of the first piston and a piston chamber of the second piston.
18. The subsea multipiston pump according to claim 14, wherein the cross feeding valve comprises at least one valve arranged that in the serial mode an output of a near side piston head of the first piston is directed to an input of a far side piston head of the second piston, so that a media fluid pressure outputted from the first piston is an additive to a drive fluid pressure of the second piston or vice versa.
19. The subsea multipiston pump according to claim 14, wherein the cross feeding valve is remotely and electronically controllable.
20. The subsea multipiston pump according to claim 1, further comprising an additional subsea multipiston pump comprising a third and a fourth piston and the additional multipiston pump being fluidly connected with the subsea multipiston pump.
21. The subsea multipiston pump according to claim 20, wherein the additional subsea multipiston pump is fluidly connected with the subsea multipiston pump in parallel.
22. An intervention skid for attachment to a remotely operated vehicle, the intervention skid comprising: at least one multipiston pump comprising: at least a first and a second piston, oscillatingly arranged to pump a media fluid from a source to a target, the first and the second pistons being driven either in a parallel mode, where they are oscillating in phase with each other, or in a serial mode, where they are oscillating out of phase with each other; and at least one piston connection device for fluidly connecting the two pistons in a controllable manner, so that in parallel mode the first and the second pistons are pumping the media fluid in parallel, and in serial mode, the first and the second piston are pumping the media fluid in serial.
23. A method of pumping a media fluid under subsea conditions from a source to a target, the method comprising: pumping the media fluid via a multipiston pump, the multipiston pump comprising at least a first and a second reciprocating piston, oscillatingly arranged to pump a media fluid from a source to a target; and controlling first and the second pistons being either driven in a parallel mode in phase with each other, or in a serial mode out of phase with each other wherein the first and the second pistons are connected with each other by at least one piston connection device so that in the parallel mode the first and the second pistons are pumping the media fluid in parallel, and in the serial mode, the first and the second pistons are pumping the media fluid in serial.
24. The subsea multipiston pump according to claim 1, wherein the serial mode oscillating out of phase between the first piston and second piston is by half a cycle.
Description
(1) Other features and advantages of the invention will be more fully understood from the detailed description of embodiments of the invention, taken together with the accompanying drawings, which are meant to illustrate and not to limit the invention.
(2) In the drawings:
(3)
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(13)
(14) In the following, for identical parts the same reference signs are used, wherein high indices might be set.
(15)
(16) The subsea multipiston pump module 1 is especially prepared for closing a hydraulic ram of a blowout preventer (BOP) under subsea conditions. It is preferably built for being attached to a skid and being driven by a remotely operated vehicle (ROV).
(17) The subsea module 1 comprises a first reciprocating piston 10 and a second reciprocating piston 20, being configured to pump a media fluid 2 from a source to a target under subsea conditions, e.g. from a fluid tank or directly from sea to a BOP.
(18) The pistons 10, 20 are controlled by a control means 4 in such a way that they at least can be driven either in a parallel mode (p) where they are oscillating in phase with each other or in a serial mode (s) where they are oscillating out of phase with each other, and especially out of phase by half a cycle.
(19) The multipiston pump module 1 further comprises at least one piston connection means 31, fluidly connecting the two pistons in a controllable manner, so that in parallel mode p the pistons 10, 20 are pumping the media fluid in parallel, resulting in a high media fluid flow and low media fluid pressure, and in serial mode s, they are pumping the media fluid in serial, resulting in a low media fluid flow and a high media fluid pressure.
(20) One important aspect of the present invention is that, by means of the cross feeding valves it is preferably provided a controllable way for pistons to work in parallel mode, wherein both pistons have, at least, a common outlet (i.e., their outlets are connected amongst them) and, preferably, they also have a common inlet (i.e. their inlets are connected amongst them). On the other hand, in serial mode, the cross feeding valves modify this arrangement to provide that the outlet of at least one of the pistons is connected to the inlet of at least another piston thereby providing a serial connection between them. Preferably, their inlets can be connected to a common fluid source for both modes of operation.
(21) The exact pump schematic will be explained in the following with regard to
(22) As can be seen in
(23) The multipiston pump module 1 can be connected to hydraulic pressure means 50 and fluid reservoir means 52 as shown with
(24) As can be seen with
(25) The pistons shown here 10, 20 are hydraulic pistons, driven by the drive fluid 3 in an oscillating manner, which is directed under pressure to hydraulic piston chambers 18 a, b; 28 a, b of the first and the second pistons 10,20 and, as mentioned, e.g. is provided by a ROV via the drive fluid manifold 44.
(26) For controlling the oscillations the control means 4 is arranged in such a way that it directs the drive fluid 3 to the pistons 10, 20 in a timed manner. In detail, the control means 4 is arranged that it can control the oscillation phase of the pistons 10, 20 preferably individually, as will be explained in the following.
(27) Preferably, the control means 4 is arranged to switch the fluid flow of the driving fluid 3 between the two hydraulic piston chambers 18 a, b, 28 a, b of each piston 10, 20 thereby controlling the oscillation of each piston 12, 22.
(28) The control means 4 are preferably remotely controllable and especially electronically controllable. In more detail, they preferably comprise at least one electronically controllable valve 5 and especially at least one solenoid and/or servo valve 5 provided in the drive fluid manifold 44 for controlling at least one piston 10, 20. The valves 5 are independently controlled comprising a control piston 7 each, which oscillates back and forth in a timed manner to direct the drive fluid 3 either to the one piston head 14 a, 24 a or to the other piston head 24 b, 24 b of the respective pump.
(29) With this embodiment two identical pistons 10, 20 are provided. Each one has a central hydraulic section that drives the pistons 10, 20 using hydraulic oil or a similar hydraulic fluid as a drive fluid 3 directed in a timed oscillating manner from the control means 4 and its respective valves 5. Each piston 10, 20 has two (media fluid) pump heads 12, 22 (piston heads 14, 24 plus piston chambers 16, 26) that pump the media fluids 2, for example water, sea water or glycol or combinations thereof from a source to a target.
(30) Therefore, each piston 10, 20 oscillates back and forth under the control of its valve 5 of the control means 4. With this embodiment, each pump has its own valve 5, all of them being controllable. It is also possible that only one valve 5 is controllable so that the phase of one pump is changeable relative to the phase of the other pump. It is also possible to provide the valves 5 and the control means 4 as an external means so that multiple pistons and/or pistons are controlled by one valve 5 or control means respectively.
(31) The pumping operation functions as follows: as the pistons 10, 20 stroke left, media fluid 2 is sucked into the respective right hand piston chambers 16 a, 26 a and pushed out of the left hand piston head 16 b, 26 b. As the piston 10, 20 strokes to the right, media fluid is sucked into the left hand piston chamber 16 b, 26 b and pushed out of the right one 16 a, 26 a, thus pumping media fluid from the suction manifold 40 to the discharge manifold 42.
(32) As can be seen with
(33) The cross feeding valve means 30 and especially the valve 34 is preferably arranged in such a way that in the serial mode s an output of a near side piston head 14 a; 14 b of the first piston 10 is directed to an input of a far side piston head 24 a; 24 b of the second piston 20, so that the media fluid pressure outputted from the first piston 10 is additive to the drive fluid 3 pressure of the second piston 20 or vice versa. Versa means that of course this addition is also possible arranged in an opposite way, namely in a fluid flow from the second piston to the first piston.
(34) In a special embodiment, the cross feeding valve means 30 comprises a check valve 34 having a defined opening pressure threshold.
(35) As has been explained, the cross feeding valve means and its respective valves 34 connect the pistons 10, 20 to allow media fluid 2 to be feed from the piston chambers 16 a, b to the piston chambers 26 a, b. This allows the pistons 10, 20 to work in either serial (high pressure) mode or parallel (high flow) mode. Of course, it has to be mentioned that in parallel mode the cross feeding valve means 30 are arranged and especially closed in such a way that they are blocking the cross feeding connection 31 between the two pistons 10, 20. It further has to be mentioned that the valve means 30 and preferably the valves 34 preferably open and close intrinsically, dependent on the parallel or serial mode respectively activated by the control means 4. The detailed pump schematic will be explained in the following.
(36) A sensor means 32 can be provided, especially on the output side, e.g. in the discharge output manifold 42, adapted to provide pressure information to a control arrangement and especially to the control means 4. The module 1 can be arranged in such a way, that when a defined pressure threshold is detected by the sensor means 32 the control means 4 automatically changes the operation mode from parallel to serial mode, or vice versa.
(37) Preferably the control means changes the operation mode when the detected pressure level is basically preferably 10% below, more preferably 5% below, and most preferably at the maximum pressure level one of the two pistons 10, 20 can produce on their output side.
(38) With regard to the claimed method of pumping a media fluid, the following
(39) As mentioned, the multipiston pump modules 1 can be arranged especially in parallel with each other to provide a multistage pump 100 as shown with
(40)
(41) As mentioned, the inventive multipiston pump module 1 and especially the embodiment shown here is arranged to act in at least two different operating modes, namely a parallel operating mode p and a serial operating mode s. The parallel operating mode is shown in the
(42) Due to the arrangement of the piston connection means, and especially of a valve means 30 having a valve 34 in combination with the in phase oscillation of the two pistons 10, 20, there is no cross fluid flow of the media fluid 2. The valve 34 preferably is a check valve 34. The movement of the pistons 10, 20 is synchronized by hydraulic or electronic controllers, namely the control means 4 and its valves 5.
(43) By activating the control pistons 7, the fluid flow of the drive fluid 3 can be controlled as shown by the arrows A depicted in the control pistons 7. As soon as the control cylinder 7 oscillates forth and back, the drive fluid 3 is directed in an oscillating way to the pistons 12, 20, actuating them in an oscillating manner.
(44) The drive fluid 3 is fed by hydraulic pressure means 50 and fluid reservoir means 52 which can be arranged at a ROV or Skid 70 respectively.
(45) With
(46) Reference sign 60 shows a high pressure drive fluid 3 provided from the hydraulic pressure means 50, oscillating the first piston 10 and the second piston 20 to the right side. The pressure is preferably around 190 to 210 bar.
(47) Reference sign 62 shows the low pressure drive fluid 3 coming from the pistons 10 and 20 back to the fluid reservoir means 52. The pressure preferably is around 1 to 5 bar above ambient pressure.
(48) Reference sign 68 shows the low pressure media fluid on the suction side and in detail in the suction manifold 40 side. This pressure is around ambient pressure. Once it has passed through the check valves 15 b, 25 b, it may be down to around 0.6 bar below ambient pressure.
(49) Reference sign 66 represents the medium media fluid pressure which is up to 180 bar, wherein this pressure is being dependent on the back pressure in the discharge manifold 42. That means the higher the back pressure in the discharge manifold 42 is, the higher the medium drive fluid pressure 66 is.
(50) Reference sign 64 is only relevant in the high pressure serial mode of the multipiston pump module 1 as shown with
(51) The situation shown in
(52) If additional discharge pressure is needed for discharging the media fluid 2 against the back pressure at the discharge manifold 42, the control means 4 senses this, preferably using a pressure sensor means 32 and then changes the operation of the first piston 10 and the second piston 20 from parallel mode to serial mode. The sensor means 32 can, for example, be arranged in the discharge manifold 42.
(53) This serial mode operation providing high pressure at the discharge manifold 42 are shown with
(54) Under serial operation the two pistons 10, 20 are oscillating out of phase with each other and especially out of phase by half a cycle. When the first piston 10 strokes right, media fluid 2 is sucked via the suction manifold 40 into the left side of the first piston 10 and its respective piston chamber 16 b. Accordingly, media fluid 2 is then driven out of the right side of the first piston 10 and the respective piston chamber 16 a. Since the discharge pressure (at the discharge manifold 42) is greater than the pressure that the first piston 10 can generate, the media fluid 2 flows through the right hand cross feeding valve means 30 and its respective valve 34 and the piston connection means 31 into the right side of the second piston 20 and its respective piston chamber 26 a. The media fluid pressure is a medium media fluid pressure 66 in this area.
(55) The media fluid 2 being pushed into the right side of the second piston 20 and its respective piston chamber 26 a tries to push the piston 20 to the left. This force plus the force of the drive fluid 3 of the second piston 20 pushes the second piston 20 to the left with around double force (media fluid force plus hydraulic force), which pushes the media fluid 2 out of the left side of the second piston 20 and its respective piston chamber 26 b into the discharge manifold 42. The pressure established is high pressure 64.
(56) Once both pistons 10, 20 have stroked, the pistons then reverse direction and the left hand cross feed valve means 30 and its respective valve 34 comes into play.
(57) This operation scheme is shown in
(58) In the serial mode, the multipiston pump module 1 can discharge media fluid 3 at around double pressure but around half the flow. For a special embodiment, the disclosed multipiston pump module 1 comprises pistons each having a single operation point that characterizes the pump. A preferred operation point of one piston is around 200 lpm at 350 bar. Given a constant hydraulic flow, combining two of these pistons in series can double the pressure whilst halving the flow. Placing two pistons in parallel can double the flow while halving the pressure. By connecting the pistons via the piston connection means and controlling the pump operation via the control means, a multipiston pump module is built having two possible operation points, one with the pump running in series, one with running in parallel. It is suggested building a pump that is capable of either 400 bar at 190 lpm, or 220 bar at 380 lpm. It can be seen that the pressures and flows are not exactly double due to the additional losses that are incurred by the valving needed to permit the two operation modes.
(59) In the foregoing specification, the invention has been described with reference to a specific embodiment of the invention. It will, however, be evident that various modifications and changes may be made therein without departing from the broader spirit and scope of the invention as set forth in the appended claims. It has to be mentioned that all the features mentioned and especially the features mentioned in the claims could be provided with an embodiment of the invention in combination or on their own. The combination of features as brought forward with the above embodiments is not necessarily required.
(60) However, other modifications, variations and alternatives are also possible. The specifications, drawings and examples are, accordingly, to be regarded in an illustrative rather than in a restrictive sense.
(61) In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word comprising does not exclude the presence of other features or steps then those listed in a claim. Furthermore, the words a and an shall not be construed as limited to only one, but instead are used to mean at least one, and do not exclude a plurality. The mere fact that certain measures are recited in mutually different claims does not indicate that a combination of these measures cannot be used to advantage.
REFERENCE SIGNS
(62) 1 Subsea multipiston pump module 2 Media fluid 2 Drive fluid 4 Control means 5 Valve 6 Housing 7 Control piston 8 Manifold plate 10 First reciprocating piston 12 Pump head 14 a, b Piston head 15 a, b Check valves 16 a, b Piston chambers 17 a, b Check valves 18 a, b Hydraulic piston chamber 20 Second reciprocating piston 22 Pump head 24 a, b Piston head 23 25 a, b Check valve 26 a, b Piston chamber 28 a, b Hydraulic piston chamber 27 a, b Check valve 30 Cross feeding valve means 31 Piston connection means 32 Sensor means 34 Valve 40 Section manifold 42 Discharge manifold 44 Drive fluid manifold 50 Hydraulic pressure means 52 Fluid reservoir means 60 High pressure drive fluid 62 Low pressure drive fluid 64 High pressure media fluid 66 Medium pressure media fluid 68 Low pressure media fluid 70 ROV/Skid 100 Subsea multistage pump A Arrow