Hose clamp with retaining bracket
10584817 ยท 2020-03-10
Assignee
Inventors
- Bruce D. Bowater (Franklin, TN, US)
- Edwin T. Koehler (Smyrna, TN, US)
- Michael K. McKervey (Smyrna, TN, US)
Cpc classification
International classification
Abstract
A hose clamp system includes a hose clamp and a guide bracket configured to attach the clamp to a hose substrate such that a desired radial and axial position relative to the substrate outer diameter and hose end is maintained. The hose clamp includes an annular band including a radial inner surface facing toward a central axis and a radial outer surface positioned opposite the radial inner surface and a tension mechanism configured to tighten the annular band. The guide bracket includes an elongated body extending over the radial outer surface and a clip extending outward from the annular band that is configured to engage a hose substrate. The guide bracket is moveably coupled to the annular band such that the guide bracket is permitted to move circumferentially along the radial outer surface of the annular band.
Claims
1. A clamp system comprising: an annular band configured to engage a hose substrate, the annular band having an inner surface facing toward a central axis and an outer surface positioned opposite the inner surface, a guide bracket configured to be positioned over the annular band, the guide bracket including an outer section, a first leg extending from a first end of the outer section, and a second leg extending from a second end of the outer section opposite the first end, the second end being configured to engage the hose substrate, wherein the guide bracket further includes (i) a channel defined by the outer section, the first leg, and the second leg, and (ii) a detent extending into the channel, and wherein the annular band is adjustable between a plurality of diameters, the plurality of diameters including a first diameter in which a segment of the annular band is positioned in the channel between the detent and the outer section of the guide bracket, and a second diameter smaller than the first diameter in which the segment of the annular band is positioned in the channel between the detent and the hose substrate.
2. The clamp system of claim 1, wherein the detent is positioned on at least one of the first leg or second leg of the guide bracket and extends away from at least one of the first leg or second leg toward the opposite leg.
3. The clamp system of claim 1, wherein the detent is dome-shaped.
4. The clamp system of claim 1, wherein the detent includes a first tab positioned on the first leg and the guide bracket further includes a second tab positioned on the second leg.
5. The clamp system of claim 1, wherein the guide bracket includes a plurality of detents.
6. The clamp system of claim 1, wherein the detent includes a cantilevered tab extending from one of the first leg or second leg of the guide bracket.
7. The clamp system of claim 1, wherein the second leg extends from the second end of the outer section of the guide bracket to a lower end, and the guide bracket further includes a clip extending from the lower end of the second leg and configured to engage the hose substrate.
8. The clamp system of claim 7, wherein the first leg extends from the first end of the outer section of the guide bracket to a lower end, and the guide bracket further includes a curved flange extending from the lower end of the first leg.
9. The clamp system of claim 1, further comprising a liner positioned radially inward from the annular band, the liner defining an inner diameter, and a tension mechanism configured to tighten the annular band and reduce the inner diameter of the liner.
10. The clamp system of claim 1, further comprising: a retainer including an elongated body extending over the radial outer surface and a clip extending outward from the annular band, the clip being configured to engage a hose substrate, wherein the retainer is moveably coupled to the annular band such that the guide bracket is permitted to move circumferentially along the radial outer surface of the annular band.
11. The clamp system of claim 1, further comprising the hose substrate, the hose substrate including an inner surface facing toward the central axis and an outer surface facing toward the inner surface of the annular band, wherein the hose substrate is spaced apart from and extends circumferentially around the central axis and extends longitudinally parallel to the central axis.
12. The clamp system of claim 11, wherein the detent of the guide bracket maintains the annular band in a spaced apart configuration from the hose substrate.
13. The clamp system of claim 1, wherein the detent includes a dome-shaped tab.
14. The clamp system of claim 1, wherein the detent is a first detent positioned on the first leg and the guide bracket further includes a second detent positioned on the second leg.
15. The clamp system of claim 1, wherein the second leg extends from the second end of the outer section to a lower end of the second leg, and wherein a clip extends from the lower end of the second leg, the clip being configured to engage the hose substrate.
16. The clamp system of claim 1, wherein the first leg extends from the first end of the outer section to a lower end of the first leg, and wherein a curved flange extends from the lower end of the first leg.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description particularly refers to the following figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(22) While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been illustrated by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
(23) Referring now to
(24) The outer band 20 is formed from a metallic material such as, for example, a stainless steel, titanium, aluminum, any ferrous material, and any non-ferrous material. The outer band 20 includes an elongated strip 24 that extends from an end 26 secured to the locking mechanism 22 to an opposite end 28. A number of slots 30 are defined in the strip 24 adjacent to the end 28. In the illustrative embodiment, the locking mechanism 22 is a typical screw-type tensioner that includes a screw 32 configured to engage the slots 30 defined in the band 20. The end 28 of the band 20 may be advanced into a slot defined between the tensioner 22 and the band 20 such that when the screw 32 of the tensioner is turned, the screw 32 engages the slots 30 to pull the end 28 of the band 20 through the slot to reduce the diameter of the clamp 12 and tighten the band 20 around the hose substrate 14. It should be appreciated that in other embodiments other tensioning or locking mechanisms may be used to tighten the band 20.
(25) The clamp 12 also includes a spring liner 34 that is positioned within the band 20. As shown in
(26) In the illustrative embodiment of
(27) Referring now to
(28) At the opposite end of the retainer body 40, a pair of alignment keys 50 extend outwardly from the body 40. Each key 50 is sized and shaped to be received in an elongated slot 52 defined in band 20. In the illustrative embodiment, each key 50 is formed or bent downward to allow it to be received in the slot 52. A channel 50a defined on each side of each key 50 permits each key to be formed or bent downward. Each channel 50a also decreases the cross-sectional stiffness of the body 40, thereby permitting bending of the body 40 during clamp run down or installation so as to permit the retainer 16 to advance over the detents 68, which are described in greater detail below. A bore 54 is defined in the elongated body 40 between the keys 50 and is sized to receive an eyelet, rivet, or other fastener.
(29) As described above, the band 20 includes an elongated strip 24 that extends from an end 26 to an opposite end 28. When assembled with the tensioner 22, the strip 24 is curled around an axis 48 to form the clamp's annular band. As shown
(30) In the illustrative embodiment, each slot 52 is defined in a section 64 of the strip 24 having a surface 66 that is raised above the outer surface 58. Opposite each surface 66, a groove 62 (see
(31) As shown in
(32) As described above and shown in
(33) To assemble the system 10, a user may secure the retainers 16 to the hose clamp 12 by aligning the bore 54 and alignment keys 50 of each retainer 16 with the corresponding slot 52 of the hose clamp 12. The user may then advance the alignment keys 50 into the slot 52 before inserting an eyelet 70 into the bore 54. When the eyelet 70 is crimped, the inner flange 74 is formed and the retainer 16 is secured to the hose clamp 12. As shown in
(34) With the retainers 16 attached to the hose clamp 12, the user may then align the hose clamp 12 and the retainers 16 with open end 92 of the hose substrate 14. The user may advance the hose clamp 12 axially along a longitudinal axis 96 of the substrate 14 to bring the tips 44 of the each clip 42 into engagement with the inner surface 94 of the hose substrate 14. Each clip 42 is pinched to the hose end 92 to secure the retainers 16 (and hence the clamp 12) to the hose substrate 14. In that way, the hose clamp 12 may be maintained in a predetermined axial position on the substrate 14, while the key 50 and slot 52 arrangement permits the hose clamp 12 to move circumferentially during tightening. It should be appreciated that in other embodiments the retainers 16 may be attached to the hose clamp 12 after the clips 42 (and hence the retainers 16) are already engaged with the substrate 14.
(35) The user may position one or more brackets 18 over the hose clamp 12, as shown in
(36) The hose substrate 14 and the system 10 may then be moved to final assembly with a spigot or other component. When the substrate 14 is properly positioned on the component, the user may turn the screw 32 to tighten the clamp 12. As the clamp 12 is tightened, the keys 50 advance over the detents 68 along their respective slots 52 in the direction indicated by arrows 100 to advance the spring liner 34 into engagement with the substrate 14. In the illustrative embodiment, the clamp 12 includes a ramped block 102 that deflects the end 28 of the band 20 above the retainer 16, thereby preventing contact between the end 28 and the retainer 16 or eyelet 72. It should be appreciated that in other embodiments the ramped block 102 may be omitted depending on, for example, the size of the clamp, the position of the slot, and the type of locking mechanism or tensioner.
(37) It should be appreciated that in other embodiments the outer band 20 may include only a single slot 52, thereby permitting controlled movement on only one side of the clamp band toward the tensioner 22 position at twelve o'clock. Referring now to
(38) Referring now to
(39) When the hose substrate 14 and the system 110 are moved to final assembly with a spigot or other component, the user may turn the screw 32 to tighten the clamp 12. As the clamp 12 is tightened, the keys 50 of the retainer 16 at the one o'clock position advance along their slot 52 in the direction indicated by arrows 100 as the spring liner 34 is advanced into engagement with the substrate 14. The other retainer 16 remains stationary and fixed at its initial position during the tightening process.
(40) Referring now to
(41) When the hose substrate 14 and the system 210 are moved to final assembly with a spigot or other component, the user may turn the screw 32 to tighten the clamp 12. As the clamp 12 is tightened, the keys 50 of the retainer 16 at the eleven o'clock position advance along their slot 52 in the direction indicated by arrows 100 as the spring liner 34 is advanced into engagement with the substrate 14. The other retainer 16 remains stationary and fixed at its initial position during the tightening process.
(42) As shown in
(43) Referring now to
(44) The clamp 312 includes an outer band 320 and a locking mechanism 22 configured to apply tension the outer band 320. The outer band 320 is formed from a metallic material such as, for example, a stainless steel, titanium, aluminum, any ferrous material, and any non-ferrous material. The outer band 320 is secured to the locking mechanism or tensioner 22 in a manner similar to that described above in regard to the outer band 20. The outer band 320 includes a radial outer surface 322 and an annular inner surface 324 that is positioned opposite the outer surface 322.
(45) As shown in
(46) Similar to the band 20 described above, the outer band 320 includes a pair of elongated slots 352 that extend circumferentially through the surfaces 322, 324. Each slot 352 is positioned in the illustrative embodiment at the between the one o'clock to three o'clock and nine o'clock and eleven o'clock positions, respectively. It should be appreciated that in other embodiments the band may include only a single elongated slot, similar to the band 120 or the band 220 described above. As shown in
(47) Each retainer 16 may be secured to the band 320 via an eyelet 70 that extends through the bore 54 defined in the retainer 16. The eyelet 70 includes an outer flange 72 positioned above the outer surface 322 of the band 320. Each eyelet 70 extends through one of the slots 352 and into one of the through-holes 342, 344 of the liner 334. Each eyelet 70 also includes an inner flange 74 that engages the inner surface 360 of the liner 334. In that way, the flanges 72, 74 cooperate to secure the retainer 16 to the band 20, while also permitting alignment keys 50 (and hence the retainer 16) to slide along the slots 52.
(48) To assemble the system 310, a user may secure the retainers 16 to the hose clamp 312 by aligning the bore 54 and alignment keys 50 of each retainer 16 with the corresponding slot 352 of the hose clamp 312 and the corresponding through-hole 342 or 344 of the liner 334. The user may then advance the alignment keys 50 into the slot 352 before inserting an eyelet 70 into the bore 54 of the retainer 16 and into the corresponding through-hole of the liner 334. When the eyelet 70 is crimped, the inner flange 74 is formed and the retainer 16 is secured to the hose clamp 312 and the liner 334. The hose clamp 312 may then be tightened in the manner described above, and the clamp 312 is maintained in its axial position relative to the substrate by the retainers 16.
(49) The embodiments described above attach clamps to hose substrates such that a desired radial, axial and circumferential position relative to the substrate outer diameter and hose end is maintained. The systems illustratively permit circumferential movement of the clamp band relative to the underlying hose by means of an eyeletted slide and multiple configurations of fixation retainers. It will be appreciated that the devices and methods described herein have broad applications. The foregoing embodiments were chosen and described in order to illustrate principles of the methods and apparatuses as well as some practical applications. The preceding description enables others skilled in the art to utilize methods and apparatuses in various embodiments and with various modifications as are suited to the particular use contemplated. In accordance with the provisions of the patent statutes, the principles and modes of operation of this disclosure have been explained and illustrated in exemplary embodiments.
(50) Referring now to
(51) The body 80 is formed from a strip of metallic material such as, for example, a stainless steel or aluminum. The elongated body 80 includes an outer section 450 that extends between ends 452, 454. One leg 420 of the bracket 418 extends from the end 452 of the outer section 450 to a lower end 456. The other leg 422 of the bracket 418 extends from the opposite end 454 of the outer section 450 to a lower end 458. In the illustrative embodiment, the legs 420, 422 extend substantially orthogonal to the outer section 450 of the body 80 to form the channel 84. It should be appreciated that in other embodiments the legs 420, 422 and/or body may be curved or slanted. The lower ends 456, 458 of the legs 420, 422 are configured to engage the hose substrate 14 such that the outer section 450 of the body 80 is spaced radially outward from the substrate 14.
(52) As shown in
(53) As shown in
(54) As shown in
(55) The user may position one or more brackets 418 over the hose clamp 12, as described above. To secure the bracket 418 to the hose substrate, the user may advance the tips 44 of its clip 42 into engagement with the inner surface 94 of the substrate 14. In one embodiment, the bracket 418 may be positioned radially at the six o'clock position, while the tensioner 22 of the clamp 12 may be positioned at the twelve o'clock position. It should be appreciated that in other embodiments the bracket may be positioned at other positions around the clamp 12.
(56) During assembly, the clamp 12 is adjustable between a plurality of diameters. When the hose clamp 12 is initially attached to the hose substrate 14 as shown in
(57) Referring now to
(58) It will be appreciated that the eyelet and alignment key configuration of the retainer described in, for example, reference to
(59) It will be appreciated that the devices and methods described herein have broad applications. The foregoing embodiments were chosen and described in order to illustrate principles of the methods and apparatuses as well as some practical applications. The preceding description enables others skilled in the art to utilize methods and apparatuses in various embodiments and with various modifications as are suited to the particular use contemplated. In accordance with the provisions of the patent statutes, the principles and modes of operation of this disclosure have been explained and illustrated in exemplary embodiments.
(60) It is intended that the scope of the present methods and apparatuses be defined by the following claims. However, it must be understood that this disclosure may be practiced otherwise than is specifically explained and illustrated without departing from its spirit or scope. It should be understood by those skilled in the art that various alternatives to the embodiments described herein may be employed in practicing the claims without departing from the spirit and scope as defined in the following claims.