Powertrain and a vehicle
10583728 ยท 2020-03-10
Assignee
Inventors
- Derek F. Lahr (Howell, MI, US)
- Farzad Samie (Franklin, MI)
- Chunhao J. Lee (Troy, MI)
- Dongxu Li (Troy, MI)
- Norman K. Bucknor (Troy, MI)
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
F16H7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
F16H45/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
B60K6/38
PERFORMING OPERATIONS; TRANSPORTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
F02N11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2312/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/006
ELECTRICITY
F04B17/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
F16H2045/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H45/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
B60K6/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A powertrain includes an engine and a transmission. A vehicle includes a body structure and the powertrain supported by the body structure. The powertrain is configured to propel the body structure. The engine includes an output shaft, and the transmission includes an input member. The powertrain further includes a torque converter operable between the output shaft and the input member. The torque converter includes a pump and a turbine. The powertrain also includes a motor-generator operable as a motor and a generator. The input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member. The input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator.
Claims
1. A powertrain comprising: an engine including an output shaft; a transmission including an input member; a torque converter operable between the output shaft and the input member, and wherein the torque converter includes a pump and a turbine; wherein the torque converter includes a casing fixed to the output shaft and the pump such that operation of the engine causes the output shaft to rotate which transfers rotation to the casing and the pump to operate the pump; a motor-generator operable as a motor and a generator; wherein the input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member; wherein the input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator; and a connector coupled to the motor-generator such that torque is transferrable between the input member and the motor-generator through the connector, and the connector is configured as a gear.
2. The powertrain as set forth in claim 1 further including a first oil pump coupled to the torque converter such that the first oil pump is configured to be operable via the torque transferred through the torque converter, and wherein the first oil pump is configured to pump oil through the transmission when torque is transferred through the torque converter when the engine is running.
3. The powertrain as set forth in claim 2 further including a second oil pump configured to be operable independently of torque from the torque converter, and wherein the second oil pump is configured to be operable to pump oil through the transmission when the engine is off.
4. The powertrain as set forth in claim 1 wherein the transmission includes a clutch assembly having a flange coupled to the motor-generator, and wherein the flange and the input member are fixed to each other such that torque is transferred between the input member and the motor-generator through the flange.
5. The powertrain as set forth in claim 4 wherein the clutch assembly includes a clutch body coupled to the flange, and the connector is coupled to the clutch body and the motor-generator such that torque is transferred between the clutch body and the motor-generator through the connector.
6. The powertrain as set forth in claim 5 further including a first oil pump coupled to the output shaft of the engine through the casing such that torque transferred from the torque converter mechanically operates the first oil pump.
7. The powertrain as set forth in claim 5 wherein the transmission includes a housing, and wherein the clutch body and the flange are each contained inside the housing, and wherein the input member of the transmission is partially contained inside the casing and partially contained inside the housing.
8. The powertrain as set forth in claim 1 further including an endless rotatable member coupled to the gear and the motor-generator to transfer torque therebetween.
9. The powertrain as set forth in claim 1 wherein the pump includes a hub extending from the casing and terminating at a distal end, and wherein the transmission includes a housing having a first portion disposed proximal to the casing of the torque converter, and wherein the housing of the transmission includes a stator connection extending outwardly toward the casing, and wherein the stator connection is at least partially disposed between the input member of the transmission and the hub of the pump.
10. The powertrain as set forth in claim 9 wherein the first portion of the housing includes a first side facing the torque converter and a second side facing away from the torque converter, and wherein the stator connection extends from the first side of the first portion, and wherein the input member includes the connector proximal to the second side, and wherein the first portion is disposed between the casing and the connector.
11. The powertrain as set forth in claim 10 further including a first oil pump coupled to the connector such that torque transferred through the input member mechanically operates the first oil pump, and wherein the first oil pump is configured to pump oil through the transmission when torque is transferred through the input member when the engine is running.
12. The powertrain as set forth in claim 1 wherein the pump includes a hub extending from the casing and terminating at a distal end, and wherein the transmission includes a housing having a first portion and a second portion spaced from each other, and the pump includes a first connector directly coupled to the distal end of the hub, and the first connector is disposed between the first and second portions of the housing.
13. The powertrain as set forth in claim 12 further including a first oil pump coupled to the first connector such that torque transferred from the output shaft of the engine through the casing mechanically operates the first oil pump, and wherein the first oil pump is configured to pump oil through the transmission when torque is transferred through the output shaft when the engine is running.
14. The powertrain as set forth in claim 12 wherein the first portion of the housing includes a stator connection extending outwardly between the input member and the hub.
15. The powertrain as set forth in claim 14 wherein the connector is further defined as a second connector spaced from the first connector, and the input member includes the second connector, and wherein the second portion of the housing is disposed between the first connector and the casing of the torque converter.
16. The powertrain as set forth in claim 15 wherein the housing of the transmission includes a third portion spaced from the first and second portions, and wherein the first, second and third portions each include a segment generally extending in the same direction, and wherein the second connector is disposed between the segments of the first and third portions.
17. The powertrain as set forth in claim 1: wherein the transmission includes a housing; wherein the input member of the transmission is partially contained inside the casing and partially contained inside the housing; further including a first oil pump indirectly coupled to the output shaft such that the first oil pump is configured to be operable via the torque transferred through the torque converter, and wherein the first oil pump is configured to pump oil through the transmission when torque is transferred through the torque converter when the engine is running; and further including a second oil pump configured to be operable independently of torque from the torque converter, and wherein the second oil pump is configured to be operable to pump oil through the transmission when the engine is off.
18. A vehicle comprising: a body structure; a powertrain supported by the body structure and configured to propel the body structure, and wherein the powertrain includes: an engine including an output shaft; a transmission including an input member; a torque converter operable between the output shaft and the input member, and wherein the torque converter includes a pump and a turbine; a motor-generator operable as a motor and a generator; wherein the input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member; wherein the input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator; a gear coupled to the motor-generator such that torque is transferrable between the input member and the motor-generator through the gear; an endless rotatable member coupled to the gear and the motor-generator to transfer torque therebetween; and an oil pump in electrical communication with the motor-generator such that the oil pump is operable independently of torque from the torque converter via the motor-generator when the engine is off.
19. The vehicle as set forth in claim 18 wherein the torque converter includes a casing fixed to the output shaft and the pump such that operation of the engine causes the output shaft to rotate which transfers rotation to the casing and the pump to operate the pump.
20. A powertrain comprising: an engine including an output shaft; a transmission including an input member; a torque converter operable between the output shaft and the input member, and wherein the torque converter includes a pump and a turbine; a motor-generator operable as a motor and a generator; wherein the input member of the transmission is connected to the turbine such that torque from the torque converter is transferrable to the input member; wherein the input member of the transmission is coupled to the motor-generator such that torque is transferred between the input member and the motor-generator; wherein the transmission includes a clutch assembly having a flange coupled to the motor-generator, and wherein the flange and the input member are fixed to each other such that torque is transferred between the input member and the motor-generator through the flange; wherein the clutch assembly includes a clutch body coupled to the flange, and further including a connector coupled to the clutch body and the motor-generator such that torque is transferred between the clutch body and the motor-generator through the connector; and wherein the connector is further defined as a gear, and further including an endless rotatable member coupled to the gear and the motor-generator to transfer torque therebetween.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Those having ordinary skill in the art will recognize that all directional references (e.g., above, below, upward, up, downward, down, top, bottom, left, right, vertical, horizontal, etc.) are used descriptively for the FIGS. to aid the reader's understanding, and do not represent limitations (for example, to the position, orientation, or use, etc.) on the scope of the disclosure, as defined by the appended claims.
(6) Referring to the FIGS., wherein like numerals indicate like or corresponding parts throughout the several views, a vehicle 10 and a powertrain 12 are generally shown in
(7) The powertrain 12 can be utilized in a vehicle application or a non-vehicle application. Non-limiting examples of the vehicle 10 can include cars, trucks, all-terrain vehicles, off-road vehicles, recreational vehicles, aircrafts, boats, watercrafts, farm equipment or any other suitable movable platform. Additionally, the vehicle 10 can include autonomously driven vehicles or vehicles driven via a human. Furthermore, the vehicle 10 can be an electric vehicle, a hybrid vehicle, etc. Non-limiting examples of the non-vehicles can include machines, farm equipment or any other suitable non-vehicle.
(8) The vehicle 10 can include a body structure 14. The body structure 14 can include one or more of a frame, a body panel, an outer skin, etc. The body structure 14 can include the structure that defines a passenger compartment, an engine 16 compartment, a storage compartment, etc. In the vehicle application, the powertrain 12 can be supported by the body structure 14. Generally, the powertrain 12 is configured to propel the body structure 14. In other words, for the vehicle application, the powertrain 12 can propel the vehicle 10.
(9) Continuing with
(10) Continuing with
(11) The powertrain 12 of the vehicle 10 can include one or more electric traction motors in an optional hybrid embodiment to provide additional sources of input torque. Non-limiting examples of the transmission 18 can include automatic transmission, dual-clutch transmission, automated manual transmission, continuously variable transmission (CVT), etc.
(12) Again continuing with
(13) Continuing with
(14) The motor-generator 36 can operate as a motor and as a generator in certain situations. The powertrain 12 can be referred to as a hybrid powertrain because the powertrain 12 utilizes the motor-generator 36 which can assist in reducing fuel consumption and emissions of the vehicle 10. For example, in certain embodiments, the motor-generator 36 can be utilized as a motor to start the engine 16, and as a torque assist which provides torque to the crankshaft to assist in propelling the vehicle 10 when the vehicle 10 is moving. Furthermore, the motor-generator 36 can be utilized as a motor to transfer torque to the input member 22 of the transmission 18 and ultimately to the wheels 34 to propel the vehicle 10. As another example, the motor-generator 36 can be utilized as a generator to generate current, i.e., electricity, and can recharge one or more energy storage apparatuses. When the motor-generator 36 is generating current/electricity, the current can drive various auxiliary devices of the vehicle 10, which is discussed further below.
(15) Referring to
(16) Continuing with
(17) Furthermore, the pump 42 and the turbine 44 are each rotatable. The pump 42 and the turbine 44 can be rotatable concurrently or independently of each other. A fluid is transferred from the pump 42 to the turbine 44, and back again, in a loop during rotation of the pump 42 and the turbine 44. The fluid can be a liquid fluid, and non-limiting examples of the liquid fluid can include transmission fluid, oil, synthetic oil, etc.
(18) The engine 16 can optionally include a plate fixed to the output shaft 20 (of the engine 16). The plate can be directly or indirectly fixed to the output shaft 20. Therefore, the plate and the output shaft 20 are rotatable concurrently. As such, the plate rotates at the same speed as that the output shaft 20. The plate can be referred to as a flywheel, a drive plate or a flex plate.
(19) As best shown in
(20) In certain embodiments, the casing 46 can be split into separate pieces, for example, the casing 46 can include a first casing portion 48 and a second casing portion 50 (see
(21) Continuing with
(22) Referring to
(23) Turning to
(24) With regard to the slip condition, the clutch 54 can operate to allow slip between the pump 42 and the turbine 44, i.e., allows the turbine 44 to rotate at a different speed from the pump 42. The damper 52 is configured to reduce oscillation from operation of the engine 16 to the input member 22 of the transmission 18 when the clutch 54 is engaged in the slip condition or the full lock condition. In certain embodiments, the clutch 54 and the damper 52 can both damp oscillations from the engine 16, which thus reduces the amount of oscillations being transferred to the input member 22 of the transmission 18. The clutch 54 can be adjustable to change an amount of pressure clamping together friction plates. Therefore, depending on the desired amount of slip between the pump 42 and the turbine 44, the amount of pressure that clamps the friction plates together can be changed by a solenoid of the clutch 54 to allow the pump 42 and the turbine 44 to slip relative to each other.
(25) The clutch 54 can also operate in the full lock condition which is when the pump 42 and turbine 44 are locked together, i.e., allows the pump 42 and the turbine 44 to rotate that the same speed. The clutch 54 is operable in the full lock condition in which the clutch 54 locks the pump 42 and the turbine 44 together through the damper 52 such that the pump 42 and the turbine 44 rotate at the same speed. In other words, the clutch 54 can be operable to prevent slip between the pump 42 and the turbine 44.
(26) When the clutch 54 is in the open condition, the clutch 54 is disengaged, and the pump 42 and the turbine 44 operate through the fluid coupling. Therefore, the pump 42 and the turbine 44 are not locked together by the clutch 54. Simply stated, the clutch 54 is not being operated when in the open condition.
(27) As best shown in
(28) Referring to
(29) With regard to
(30) Continuing with
(31) The different arrangements of the motor-generator 36 and the first oil pump 58 are discussed below with regard to
(32) Referring to
(33) Continuing with
(34) The powertrain 12 can include an endless rotatable member 70A (see
(35) Continuing with
(36) As such, the connector 68A for the motor-generator 36 and the connector 68B for the first oil pump 58 are spaced from each other. Therefore, the motor-generator 36 and the first oil pump 58 are operable through separate connectors 68A, 68B. For the arrangement of
(37) Referring to
(38) Turning to
(39) Continuing with
(40) Furthermore, as shown in
(41) Referring to
(42) Continuing with
(43) The input member 22 can include a connector 68C proximal to the second side 88. Therefore, the connector 68C is spaced from the first portion 78 of the housing 72 and the casing 46. Furthermore, the first portion 78 can be disposed between the casing 46 and the connector 68C. The motor-generator 36 is coupled to the connector 68C such that torque is transferred between the input member 22 and the motor-generator 36. In certain embodiments, torque can be transferred from the input member 22 to the motor-generator 36 through the connector 68C. The connector 68C can be any suitable configuration, and non-limiting examples can include the connector 68C being further defined as a gear, a sprocket, etc.
(44) The powertrain 12 can include an endless rotatable member 70C (see
(45) Continuing with
(46) Turning to
(47) Additionally, continuing with
(48) In the arrangement of
(49) The first and second connectors 68D, 68E can be any suitable configuration, and non-limiting examples can include the first and second connectors 68D, 68E being further defined as a gear, a sprocket, etc.
(50) The powertrain 12 can include an endless rotatable member 70D (see
(51) Continuing with
(52) Continuing with
(53) While the best modes and other embodiments for carrying out the disclosure have been described in detail, those familiar with the art to which this disclosure relates will recognize various alternative designs and embodiments for practicing the disclosure within the scope of the appended claims. Furthermore, the embodiments shown in the drawings or the characteristics of various embodiments mentioned in the present description are not necessarily to be understood as embodiments independent of each other. Rather, it is possible that each of the characteristics described in one of the examples of an embodiment can be combined with one or a plurality of other desired characteristics from other embodiments, resulting in other embodiments not described in words or by reference to the drawings. Accordingly, such other embodiments fall within the framework of the scope of the appended claims.