Rope drum system
10584019 · 2020-03-10
Assignee
Inventors
- Ollipekka Jaatinen (Hyvinkää, FI)
- Adeyinka Abass (Hyvinkää, FI)
- Johannes Grönroos (Hyvinkää, FI)
- Atte Lähteenmäki (Hyvinkää, FI)
- Matti Pajula (Hyvinkää, FI)
- Jesse Parviainen (Hyvinkää, FI)
Cpc classification
International classification
Abstract
A rope drum for drawing and releasing a rope under tensile stress. Support segments are arranged to provide a number of grip sections for supporting the rope through the grip sections as a continuous spiral surrounding the rotated drum part by at least two rounds so that, when the drum part is rotated, a number of grip sections move due to the guidance of the support segments along the drum part depending on the rotation direction of the drum part towards the first end of the drum part or towards the second end. Prevention grooves or ridges together with the support segments restrict the movement of the grip sections supporting the rope on the drum part with regard to the drum part in the direction of the perimeter to a maximum that is defined by the mutual geometry of the prevention grooves or ridges and the support means.
Claims
1. A rope drum for a crane, elevator or winch capable of drawing in and releasing out a rope under tensile stress, which rope drum comprises: a rotatable drum part; support means configured to provide a number of grip sections for supporting the rope through the grip sections as a continuous spiral surrounding the drum part by at least two rounds so that, when the drum part is rotated, the number of grip sections move due to guidance of the support means along the drum part depending on rotating direction of the drum part towards a first end of the drum part or a second end; and prevention means that together with the support means are configured to restrict the movement of the grip sections supporting the rope on the drum part with regard to the drum part in the direction of a perimeter to a maximum that is defined by a mutual geometry of the prevention means and the support means; wherein the prevention means comprise a number of substantially axial first supports in the direction of the perimeter of a shell of the drum part separately from each other; the support means comprise a number of guide segments; wherein the first supports deviate from the direction of the rotation axis of the rope drum by at most 10; and the first supports are configured to function as part of the prevention means only after the guide segment has settled on the rope drum and after a start section of the spiral.
2. The rope drum according to claim 1, wherein the first supports are formed to function as part of the prevention means only after the guide segment has settled on the drum part after a length of 0.1; 0.2; 0.3; 0.4; 0.5; 0.6; 0.7; 0.8; 0.9; or 1.0 rounds of the drum part.
3. The rope drum according to claim 1, wherein the first supports have an asymmetric profile as to their cross-section.
4. The rope drum according to claim 1, wherein the guide segments comprise a first form locking part, which forms a part of the prevention means.
5. The rope drum according to claim 1, wherein the guide segments are configured to settle against an outer surface of the drum part at least in a part of a perimeter of the drum part.
6. The rope drum according to claim 5, wherein the guide comprises a shell surrounding the rope drum, where a guide groove is formed, which is arranged to guide the guide segments along a desired track.
7. The rope drum according to claim 5, wherein the guide comprises a shell surrounding the rope drum, to which shell bearing rolls are fastened to guide the guide segments along a desired track.
8. The rope drum according to claim 5, wherein the guide comprises means for guiding the guide segments as a spiral by pushing from the direction of ends of the rope drum towards a middle of the rope drum.
9. The rope drum according to claim 8, wherein the chain comprises flexible links that connect the consecutive guide segments.
10. The rope drum according to claim 8, wherein the chain comprises a tie that connects a number of consecutive guide segments.
11. The rope drum according to claim 10, wherein at least one guide segment of the number of guide segments is configured to be capable of adjusting the length of the tie.
12. The rope drum according to claim 1, wherein the guide segments form a rope groove for receiving the rope and for gripping the rope with friction.
13. The rope drum according to claim 12, wherein the guide comprises a shell surrounding the rope drum, where a guide groove is formed, which is arranged to guide the guide segments along a desired track; and the guide groove and the guide segments are arranged to allow the movement of the guide segments in the direction of the guide groove when the drum part rotates, but to prevent the exit of the guide segments from the guide groove between end points of the spiral.
14. The rope drum according to claim 1, wherein the rope drum comprises a guide for guiding the guide segments to form said spiral from the rope around the rope drum on top of the guide segments.
15. The rope drum according to claim 1, wherein the guide segments are joined as a chain.
16. The rope drum according to claim 1, wherein the rope drum is mounted on a bearing at its one end to be axially carrying and mounted floatingly at its second end with regard to axial forces.
17. Equipment, wherein the equipment comprises a rope drum according to claim 1 and a rope storage for storing the rope pulled in.
18. The equipment according to claim 17, wherein the rope storage is arranged to maintain a minimum tightness preventing the sliding taking place on the drum part on the exit side of the rope drum.
19. The equipment according to claim 17, wherein the equipment comprises a functioning bridge crane held by one main supporter.
20. A method for drawing in or releasing a rope out under tensile stress by means of a rope drum of a crane, elevator or winch, supporting the rope by means of a number of grip sections as a continuous spiral surrounding a drum part by at least two rounds so that, when the drum part is rotated, a number of grip sections move along the drum part depending on the rotation direction of the drum part towards the first end of the drum part or towards a second end; and restricting the movement of the grip sections supporting the rope on the drum part with regard to the drum part in the direction of the perimeter to a maximum that is defined by the mutual geometry of a prevention means and a support means; wherein the prevention means comprise a number of substantially axial first supports in the direction of the perimeter of a shell of the drum part separately from each other; and the support means comprise a number of guide segments; wherein the first supports deviate from the direction of the rotation axis of the rope drum by at most 10; and functioning by the first supports as part of the prevention means only after the guide segment has settled on the rope drum and after a start section of the spiral.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The disclosed embodiments will now be described by way of examples with reference to the adjacent drawings, where:
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DETAILED DESCRIPTION
(15) In the following detailed description, like reference signs refer to like parts of phases. It should be noted that the Figures presented are not on scale as a whole, and that they mainly serve the purpose of illustrating embodiments of the present disclosure.
(16) To facilitate understanding the embodiments described in more detail, let it be noted that, in accordance with an embodiment, a rope drum 120 (
(17) The aforementioned embodiment illustrates how certain details presented in different Figures may be related to each other. We may contemplate in the light of
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(20) In accordance with an embodiment, the prevention means comprise a number of substantially axial first supports separately from each other in the direction of the perimeter of a shell, such as, for example, grooves formed on the outer surface of the drum part 122. The first supports are, for example, equidistant from each other, for example, so that the distance of the centerlines from each other is substantially constant when measured along the perimeter of the drum part 122. In accordance with an embodiment, the first supports comprise, in addition to or instead of grooves, ridges or ribs formed on the outer surface of the drum part. The first supports may be in the direction of the rotation axis of the drum part 122. Alternatively, the first supports may deviate from the rotation axis of the drum part by a deviation angle . The deviation angle may be in degrees (when the full circle is 360 degrees) no more than 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10. The deviation angle may be at least 0.1, 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10. The deviation angle may form a force component formed by the tension of the rope in the direction of the rotation axis of the drum part. The force component may facilitate the sliding of spiral-forming parts of the rope along the drum part to maintain the place of the spiral, when the drum part is rotated in the direction where a load is drawn by the rope towards the rope drum. In this document, drawing the rope towards the rope drum may refer to the drawing of the rope part 110a on the side of the load towards the rope drum.
(21) In accordance with an embodiment, the angle may change in the different parts of the rope drum. The angle alpha may be as if uphill or downhill depending on on which side the load is supported by the rope. The direction thus has an impact on whether the mechanism proceeds easily when the load is lifted and lowered. It also has an impact on self-locking. In an embodiment, the angle alpha is 0 degrees on the first rounds, after which the rope can be released from the supports with a sheave, so that they can on the following rounds proceed at a larger angle . During the second round, the rope may correspondingly be partly at an angle of =0 and again with a separate sheave the rope and the supports are transferred to a necessary location for the following round. In this way, the wear between the supports and the drum is reduced, because there is no axial movement under the pressure of the rope, or at least the axial movement is substantially smaller. The force directed at the supports may thus be reduced exponentially, i.e. by one or several portions supported against the rope drum arranged at an angle of =0 it is possible to substantially reduce the wear of the supports.
(22) The direction of the perimeter of the drum part may refer to the tangential direction of the perimeter of the drum part substantially perpendicularly with regard to the rotation axis of the drum part. In accordance with an embodiment, the prevention means are arranged to prevent the movement of each grip section in the direction of the perimeter of the drum part along the drum part.
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(24) In the embodiment of
(25) In the embodiment of
(26) Referring to
(27) In accordance with an embodiment, the guide segments 220 are arranged to receive a load from the rope 110 in the direction of the perimeter of the drum part and to distribute this load in the direction of the load to the next guide segments. By distributing the load, the wear of the guide segments can be reduced.
(28) In accordance with an embodiment, the guide segments 220 are arranged to form a rigid entirety larger than the perimeter of the drum part, which is radially pressed against the drum part only at its upper part.
(29) In accordance with an embodiment, the guide segments form a rope groove 512 (
(30) In accordance with an embodiment, the guide segments 220 comprise at their other side a first form locking part 514 presented previously as a peg. The first form locking part may comprise a protruding part, such as a peg or a rib. The protruding part may be round, oval, or oblong as to its cross-section. The head of the protruding part may be rounded. The head of the protruding part may be shaped as a spherical calotte. The protruding part may formed as a spherical calotte. The protruding part may be in the middle with regard to the guide segment settled on the drum part at least in one of the following directions: in the direction of the axis of the drum part; and in the direction of the perimeter of the drum part. Alternatively, if the first supports are protruding, the first form locking part may be a corresponding recess.
(31) In accordance with an embodiment, the first form locking part 514 of the guide segment 220 and the first support 210 of the drum part 122 are formed so that the first form locking part conveys to the first support 210 of the drum part 122 part of the force caused by the rope through the guide segment 220 against the drum part 122. In this way, it is possible to even out the carrying of the radial force in the guide segment 220 and use better wear-resisting (even more fragile) material and/or structure in the guide segment. Alternatively, the first form locking part 514 and the first support 210 are formed so that the first form locking part does not substantially convey the force caused by the rope to the first support 210 of the drum part 122 through the guide segment 220 against the drum part 122. For example, the protruding peg functioning as the first form locking part may be shorter than the width of the groove functioning as the first support. In this way, it is possible to reduce the wear of the first form locking part and/or the first support.
(32) In accordance with an embodiment, the end of the guide segment 220 forms a form locking part that engages with a ridge protruding from the drum part 122. The ridges of the drum part may separate the guide segments apart from each other and carry the rope between the guide segments. In such an embodiment, it is possible to select the desired distribution of load by the selection of the width of the ridges and the lengths of the guide segments 220 through the ridges to the drum part and the implementation of the sliding caused by the lateral transfer of the rope through the guide segments 220. By means of the guide segments 220 and the guide 124 the rope can, however, be kept in place as a spiral with regard to the rope drum, even though on part of the spiral there are no guide segments between the rope and the rope drum. The end of the guide segment 220 may be beveled in accordance with the angle of ascent of the spiral, for example.
(33) The form locking parts may be formed so that they form in the loaded guide segment 220 a force pressing against the drum. For example, the end of the guide segment or the side of the peg may be beveled to bite tighter at the prevention means of the drum part when under pressure.
(34) In accordance with an embodiment, the groove is asymmetric in its lengthwise direction, i.e. the symmetry axis of the groove is a straight line in the direction of the radial penetrating the drum part 122 in the center.
(35) In accordance with an embodiment, the guide segment 220 matches the form of the perimeter of the drum part 122 so that it has a concave surface 820, from which it settles on the perimeter of the drum part 122, see
(36) The guide segments may consist of one or several materials. The first form locking part 514 of a guide segment may be of a different material than the base of the rope groove. In an embodiment, the base of the rope groove comprises rubber, polyurethane or steel. In an embodiment, the first form locking part is of steel. In an embodiment, the different parts of the guide segment are in different ways of the same material processed in different ways, for example hardened or coated in different ways.
(37) In accordance with an embodiment, the guide segments are formed to be linked as a chain. The chain may comprise flexible links between the consecutive guide segments 220. For this purpose, the guide segments 220 can be equipped with link connection means. For example, it is possible to form holes 810 in the guide segments 220 visible in
(38) The links may be formed of an elastic material, such as rubber, synthetic rubber, or elastic polymer. The links may comprise springs. The links may comprise magnets. The flexible links may be formed jointly for two or several of the joints of guide segments. For the purpose of joining a number of guide segments, the guide segments may comprise tunnels between the ends that substantially extend through the guide segments to form a joint link (see
(39) The links may be of an inflexible material. The ends of the guide segments may be formed to allow the turning of the chain from the spiral to the opposite direction to return the guide segments at the opposite end of the spiral.
(40) The chain may be arranged to turn around the rope drum between the rope and the drum part in a first direction, at the first rise and at the first radius in relation to the rotation axis of the drum part. The chain may be arranged between the opposite ends of the spiral in another direction opposite to the first direction, at the second rise and at the second radius in relation to the rotation axis of the drum part. The second rise may be larger than the first rise. The second radius may be larger than the first radius. The chain may be arranged between the opposite ends of the spiral by means of one of several idler sheaves. The link between two guide segments may comprise a spacer plate. The chain may be an unending chain. If the chain is not an unending chain, the additional chain may be stored in a chain storage arranged in connection with both ends of the drum part.
(41) The ends 630 of the guide segments 220 may be formed to restrict the twisting and/or bending of the consecutive guide segments 220 with regard to each other. The restriction may reduce the risk of a blockage being formed.
(42) The rope drum may comprise a returning device 910 (
(43) In accordance with an embodiment, the returning device is closed the whole length between the different ends of the drum part. Alternatively, the returning device may be open at least for some part between the different ends of the drum part, for example, for the purpose of checking and/or replacing the chain. In accordance with an embodiment, the chain can be replaced without removing the rope. The old chain can be cut, as necessary, and the new one joined at the end of the old chain, or the new chain can be fed in a throat between the rope and the drum part 122 while the drum part is slowly rotated with sufficient caution and using suitable aids. In accordance with an embodiment, the returning device comprises a lubricating unit for lubricating the guide segments. The lubricating unit may be arranged to lubricate the rope via the guide segments. In accordance with an embodiment, the rope drum comprises lubrication for the first form locking parts of the guide segments. The lubrication may be a dry lubrication.
(44) In accordance with an embodiment, the rope drum comprises a guide 124 for guiding the guide segments to form the said spiral from the rope around the drum part on top of the guide segments. The guide is preferably stationary. In accordance with an embodiment, the guide comprises a shell surrounding the drum part, where a guide groove 310 is formed, which is arranged to guide the guide segments 220 along a desired track (for example, a spiral). The guide groove 310 may broaden outwards at its both ends 314, 316, so that the guide segments are guided more easily into the guide groove.
(45) In accordance with an embodiment, the guide groove does not exist at a part of or throughout the length of the entire rope drum, but the movement of the segments in the direction of the axis is caused by pushing the first segments in the link. In this case, the segments are attached to each other and form a continuous queue, which may be transferred in the direction of the axis just by pushing from the other end.
(46) In accordance with an embodiment, pushing can be achieved by one or several pushers, for example, a rotating wheel to minimize the wear between the pusher and the segment. The rotating wheels may be arranged in a queue so that the queue has substantially the same rise as the rope wound on the rope drum in the case that the rise of the rope drum is a constant. The rotation axes of the wheels are preferably in the directions of the radiuses of the rope drum.
(47) In accordance with an embodiment, the guide groove 310 and the guide segments 220 are formed so that the guide segments 220 can move with regard to the guide in the direction of the guide groove 310 when the drum part 122 is rotating, but cannot rise out of the guide groove 310 in the middle area of the guide groove. For this purpose, the guide segments may have one or several shoulders 516 and in the guide groove a corresponding widening 420,
(48) The side of the guide segments below the shoulder 610 and their upper side 620 may match the corresponding form of the guide groove 310 so that the guide segments receive sideways support from the guide groove from the base of the guide segment up to the ridge of the sides of the rope groove.
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(50) The rope drum may comprise a cover (not in the Figures) to cover the guide. The cover may have a rope entry hole and a rope exit hole in accordance with the start and end points of the spiral. The cover may be formed of a bent plate, the ends of which are joined by a fastener, such as rivets, screws, or alternatively by welding. The cover may replace the ties 318. The rope drum may comprise an oil bath to lubricate the guide segments and the rope. The oil bath may be formed within the cover of the guide.
(51) The rotation axis of the drum part may be horizontal. Alternatively, the rotation axis of the drum part may be vertical or between the horizontal and vertical directions. A rotation axis that is tilted with regard to the horizontal direction may enable a simple implementation for arranging the oil bath.
(52) In an embodiment of the invention, the guide segments comprise magnets in connection with the frontal surfaces 630 for joining the guide segments to each other. In an embodiment, the guide segments attach magnetically to the drum part on the guide segments' drum part surface to oppose to their detachment. The magnetic attachment may be implemented by magnets in connection with the frontal surfaces.
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(54) The storage drum may be engine-driven. The engine drive may be equipped with momentum control or momentum limitation. The storage drum may be arranged to be used by a joint drive with the drum part, such as in
(55) The rope drum and the storage drum are preferably controlled by a frequency converter. In accordance with an embodiment, the rope drum and the storage drum are controlled by separate frequency converters. The guidance of the storage drum may be tightness-controlled or momentum-controlled.
(56) The storage drum may comprise a spring-operated tightness adjustment. The tightness adjustment may be arranged to maintain a suitable tension in the rope part between the storage drum and the rope drum regardless of the effective radius of the storage drum.
(57) Instead of storage, the rope may be run freely back to a hook, i.e. an endless loop may be implemented where there is a hook at some point. In this way, storage is not needed.
(58) The effective radius may refer to the distance between the center point of the rope section wound on the storage drum and the rotation axis of the storage drum.
(59) The drawing and release of the rope on the rope drum and storage on the storage drum may enable the implementation of a light, strong, space-effective system that is extensively suitable for different uses. The separation of the storage drum from the tension of the rope caused by a load by means of the rope drum enables multi-layered storage without unreasonable wear of the rope. Thanks to the separate rope storage, the equipment can be easily adapted to ropes of different lengths without the need to change the rope drum implementing the processing of the load, the use of the rope drum, the gearing, or the support structures.
(60) The rope storage may be arranged to maintain a minimum tightness on the exit side of the rope drum. A minimum tightness may be a tightness that with sufficient certainty prevents the sliding of the rope on the drum part along the guide segments. A tightness preventing sliding with sufficient certainty may be a tightness enabling the start of sliding multiplied by a certainty factor. The rope storage may be arranged to tighten the rope on the departure side of the rope drum by means of a spring, an engine and/or a weight.
(61) The equipment may comprise a bridge crane. The bridge crane may comprise one main supporter. The bridge crane equipped with a rope drum in accordance with an embodiment of the invention may be implemented with a sufficiently short rope drum to be held by one main supporter, even though in accordance with prior art two main supporters would be needed due to the length of the rope or the support of the rope drum required by the lifting capacity. Alternatively, the equipment may comprise a cantilever crane, an elevator mechanism or a winch.
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(64) The bearing rolls 1610 or the elements corresponding to them may also be used in a situation in which, for the purpose of the return circulation of the guide segments, a protruding peg 1620 is arranged outside a shell which comprises one or several bearing rolls. The peg that has rolling surfaces provides a sideways guiding support for supporting the return circulation.
(65) The rope drum may comprise a first bearing at the first end of the rope drum and a second bearing at the second end of the rope drum. The first bearing may be a bearing carrying axial forces, such as a ball bearing. The second bearing may be a bearing carrying radial forces, such as a roller bearing. The second bearing may be a floating bearing. By using at the first end a bearing that carries axial forces, it is possible to improve the robustness of the bearing of the rope drum, even though the axial forces caused by the guidance of the guide segments are slight compared to the load carried by the rope drum.
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(67) The adjustment segment 220 adapted for the adjustment of the length of the tie comprises a tie lock 1740 or a number of tie locks 1740 for locking the tie at the desired section to the adjustment segment. The tie lock may comprise, for example, a screw, a wedge, a lock pin and/or a soldered joint. In the adjustment segment 220 in
(68) In
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(70) The above detailed description provides unlimited examples of some embodiments of the invention. It is clear to a person skilled in the art that the invention is not restricted to the details presented, but the invention may also be implemented in other equivalent ways. For example, the spiral may comprise portions closer to the direction of the perimeter, for example, at the length of the first half round from the receipt of the rope. As another example, to enable or restrict the movement of the guide segments it is possible to use means for guiding the guide segments (such as a cylinder or a cylindrical surface) which leave the rope round open from the outside (as, for example, in
(71) By means of the above presented embodiments, it is possible to form an entirety through which the momentum on the axis of the rope drum can be conveyed via the first supports and the guide segments to the rope carrying the load. Correspondingly, the force in the rope can be transferred by means of the whole to the momentum of the rope drum.
(72) Some characteristics of the embodiments presented may be utilized without using other characteristics. The above presented detailed description must be considered, as such, only as a description describing the principles of the invention and not as limiting the invention. The scope of protection of the invention is only limited by the appended claims.