Ventilation devices and methods
10584888 ยท 2020-03-10
Assignee
Inventors
Cpc classification
International classification
Abstract
Devices are provided for ventilating and/or removing volatile chemicals from liquid (e.g. water) stored in a liquid-containing storage tank (e.g. water-storage tank). The devices include a first fluid flow path that is physically isolated from a second fluid flow path and a convection device for moving a first fluid along the first fluid flow path toward at a desired destination and for exhausting the first fluid at the desired destination at a desired velocity. Methods are also provided for ventilating and/or removing volatile chemicals from liquid (e.g. water) stored in liquid-containing storage tanks (e.g. water-storage tanks). The methods involve blowing a first fluid through a ventilation device into a liquid-containing storage device at a velocity sufficient to achieve a desired mass transfer rate of volatile chemicals from the liquid in the liquid-containing storage device to air in the headspace and flowing the contaminated air back through the ventilation device.
Claims
1. A method for removing volatile chemicals from liquid stored in a liquid-containing storage tank comprising: blowing outside air through a ventilation device attached to a liquid-containing storage tank along a first fluid flow path and into the liquid-containing storage tank at a desired velocity and in a desired direction; and removing volatile chemicals from the liquid-containing storage tank through the ventilation device along a second fluid flow path, wherein the first fluid flow path and the second fluid flow path are physically isolated in the ventilation device by a first and a second conduit, the first conduit comprising a top end and a bottom end, and the first fluid flow path extends through the first conduit from the top end to the bottom end to move outside air into the liquid-containing storage tank, the second conduit comprising a top end and a bottom end, and the second fluid flow path extends through the second conduit from the bottom end to the top end to move volatile chemicals away from the liquid-containing storage tank, wherein the first and second conduits are coaxial and concentrically configured such that the second conduit is formed around the first conduit and positioned between the top end and bottom end of the first conduit and wherein the desired direction of the first fluid flow path has a substantial downward vector relative to an air-liquid interface within the liquid-containing storage tank, wherein the ventilation device further comprises a top divider positioned below the top end of the first conduit and above and separated from the top end of the second conduit and a bottom divider positioned above the bottom end of the first conduit, such that the bottom divider is spaced at a distance from the bottom end, and below the bottom end of the second conduit; and wherein the volatile chemicals exiting the ventilation device along the second fluid flow path are deflected in a different direction by the top divider of the ventilation device.
2. The method according to claim 1, wherein the desired velocity is a velocity sufficient for exchanging at least a portion of the outside air with at least a portion of the air containing volatile chemicals present in the liquid-containing storage tank when the outside air is directed at the air-liquid interface in the liquid-containing storage tank in the desired direction.
3. The method according to claim 1, wherein the desired velocity and desired direction of the outside air flow are chosen to achieve a desired rate of mass transfer of volatile chemicals from liquid in the liquid-containing storage tank to air in a headspace portion of the liquid-containing storage tank.
4. The method according to claim 1, wherein the desired direction of the outside air flow ranges from about 30 degrees to about 90 degrees relative to the air-liquid interface in the liquid-containing storage tank.
5. The method according to claim 1, wherein the ventilation device is configured to intake air in a first direction and configured to exhaust air contaminated with volatile chemicals in a second direction, and wherein the first direction and the second direction are not co-planar.
6. The method according to claim 1, wherein the first fluid flow path and the second fluid flow path are physically isolated by the top and bottom dividers.
7. The method according to claim 1, wherein the ventilation device further comprises a convection device configured to move the first fluid through the first fluid flow path toward the liquid-containing storage tank and to exhaust the volatile chemicals from the ventilation device at a desired speed and in a desired direction.
8. The method according to claim 7, wherein the convection device is a centrifugal fan.
9. The method according to claim 1, wherein the outside air enters the ventilation device horizontally and the air contaminated with volatile chemicals exits the ventilation device vertically.
10. The method according to claim 1, wherein the bottom end of the first conduit and the bottom end of the second conduit are both located inside the liquid-containing storage tank, and the top end of the first conduit and top end of the second conduit are both located outside the liquid-containing storage tank.
11. The method according to claim 1, wherein the top end of the first conduit serves as a first fluid intake port and defines a start of the first fluid flow path and the bottom end of the first conduit serves as a first fluid exhaust port and defines an end of the first fluid flow path, and wherein the bottom end of the second conduit serves as a second fluid intake port and defines a start of the second fluid flow path and the top end of the second conduit serves as a second fluid exhaust port and defines an end of the second fluid flow path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) For purposes of the following detailed description, it is to be understood that the devices and methods may assume various alternative variations and step sequences, except where expressly specified to the contrary. Moreover, other than in any operating examples, or where otherwise indicated, all numbers expressing, for example, quantities of ingredients used in the specification and claims are to be understood as being modified in all instances by the term about. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties to be obtained by the devices and methods. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
(12) Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard variation found in their respective testing measurements.
(13) Also, it should be understood that any numerical range recited herein is intended to include all sub-ranges subsumed therein. For example, a range of 1 to 10 is intended to include all sub-ranges between (and including) the recited minimum value of 1 and the recited maximum value of 10, that is, having a minimum value equal to or greater than 1 and a maximum value of equal to or less than 10.
(14) Further, the terms upper, lower, right, left, vertical, horizontal, top, bottom, lateral, longitudinal, and derivatives thereof shall relate to the disclosure as it is oriented in the drawing figures. However, it is to be understood that the devices and methods may assume alternative variations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the specification, are simply exemplary non-limiting embodiments or aspects of the disclosure. Hence, specific dimensions and other physical characteristics related to the non-limiting embodiments or aspects disclosed herein are not to be considered as limiting.
(15) In this application, the use of the singular includes the plural and plural encompasses singular, unless specifically stated otherwise. In addition, in this application, the use of or means and/or unless specifically stated otherwise, even though and/or may be explicitly used in certain instances.
(16) The term substantially (or alternatively effectively) is meant to permit deviations from the descriptive term that don't negatively impact the intended purpose. Descriptive terms are implicitly understood to be modified by the word substantially, even if the term is not explicitly modified by the word substantially.
(17) The phrase increase the mass transfer rate of volatile chemicals into the headspace or the like means: increase the mass transfer rate of volatile chemicals into the headspace of a storage tank outfitted with a ventilation device according to this disclosure relative to a similar storage tank lacking forced ventilation. In some non-limiting embodiments or aspects, the mass transfer rate may increase by at least 20%, at least 25%, at least 30%, at least 35%, at least 40%, at least 45%, at least 50%, at least 55%, at least 60%, at least 65%, at least 70%, at least 75%, at least 80%, at least 85%, at least 90%, or at least 95% as compared to the mass transfer rate of a similar storage tank lacking forced ventilation.
(18) The phrase volatile contaminants includes VOCs such as chloroform, bromoform, and trichloroethylene (TCE), as well as radon, carbon dioxide and hydrogen sulfide. Non-limiting embodiments or aspects according to this disclosure may ventilate one, some or all of the volatile contaminants present in the liquid in the liquid-storage tank regardless of whether the description refers to volatile contaminants generally or certain volatile contaminants specifically.
(19) The present disclosure relates to devices and methods for ventilating liquid-containing storage tanks such as water-storage tanks. The present disclosure also relates to ventilation devices and methods useful for removing volatile contaminants from liquid, such as water, stored in the liquid-containing storage tanks. In general, the devices comprise: a first fluid flow path and a first fluid convection device for moving a first fluid along the first fluid flow path toward a destination and for exhausting the first fluid from the ventilation device at a first fluid exhaust port at a desired speed and in a desired direction; and, a second fluid flow path configured to permit a second fluid to flow away from the destination into the ventilation device through a second fluid entry port. In some non-limiting embodiments or aspects, the first fluid flow path and the second fluid flow path are physically isolated. In some non-limiting embodiments or aspects, the first fluid path and second fluid path are configured such that the stream of first fluid entering the ventilation device and the stream of second fluid exiting the ventilation device are not co-planar. In some non-limiting embodiments or aspects, the first and second fluid flow paths are both physically isolated and provide for a first fluid entry stream and a second fluid exit stream which are not co-planar. In some non-limiting embodiments or aspects, the first fluid exhaust port and the second fluid entry port are in a concentric configuration with respect to one another.
(20) In some non-limiting embodiments or aspects, the device includes a housing which defines the two physically isolated fluid flow paths, and/or a first fluid flow path and a second fluid flow path which are configured such that the stream of first fluid entering the ventilation device and the stream of second fluid exiting the ventilation device are not co-planar. In some non-limiting embodiments or aspects, the first fluid is outside air (e.g. air drawn into the ventilation device from outside the ventilation device) and the second fluid is air contaminated with or laden with volatile chemicals. For example, the second fluid can be air from the headspace of a liquid-storage tank, which air is contaminated with volatile chemicals that have transferred from liquid stored in the tank to the air in the headspace, for example due to increased mass transfer of the volatile chemicals from the liquid to the air as a result of the first fluid being exhausted by the ventilation device at a desired speed and at a desired direction relative the air/liquid interface in the tank. However, the first fluid can be any gas which is free of volatile chemicals, or is relatively free of volatile chemicals, or has sufficiently few volatile chemicals such that mass transfer of volatile chemicals occurs from the liquid to the gas at the destination.
(21) In some non-limiting embodiments or aspects, when operationally attached to a liquid-containing storage tank, the ventilation device: delivers fresh air (e.g. outside air) to the liquid-containing storage tank at a desired speed by moving it through the ventilation device along the first fluid flow path using the convection device; and, the ventilation device also facilitates removal of volatile chemicals from the liquid-containing storage tank by exhausting the volatile chemicals from the storage tank along the second fluid flow path. In some non-limiting embodiments or aspects, the ventilation device delivers outside air into the liquid-storage tank in a desired direction relative to the air-liquid interface in the tank (for example, substantially perpendicular, or from about 30 degrees to about 90 degrees, or from about 45 degrees to about 90 degrees, relative to the surface of the liquid in the tank) and at a desired velocity (for example, to achieve a desired mass transfer rate facilitating the removal of volatile chemicals within the liquid in the tank).
(22) Referring now to the Figures,
(23) The device 10 of
(24) The ventilation device 10 may be installed on a top surface 11 of a liquid-containing storage tank 201, for example water-storage tank. More specifically, the liquid-containing storage tank 201 is fitted with an opening 205 for receiving the ventilation device 10 such that both the bottom end 17b of the first conduit 16 and the bottom end 21b of the second conduit 20 are located inside the liquid-containing tank 201 and both the top end 17a of the first conduit 16 and top end 21a of the second conduit 20 are located outside the liquid-containing tank 201. Installed in this manner, the top end 17a of the first conduit 16 serves as a first fluid (in this case, outside air) intake port and defines the start of the first fluid flow path (in this case, the outside air flow path) 14 and the bottom end 17b of the first conduit 16 serves as the first fluid exhaust port (in this case, the outside air exhaust port) and defines the end of the outside air flow path 14. And, the bottom end 21b of the second conduit 20 serves as a second fluid (in this case, volatile chemical) intake port and defines the start of the second fluid flow path (in this case, volatile contaminant flow path) 18 and the top end 21a of the second conduit 20 serves as the second fluid exhaust port (in this case, volatile chemical exhaust port) and defines the end of the volatile contaminant flow path 18. The ventilation device 10 may be installed by any means known in the art, for example such as being bolted to a circular raised flange, which flange is welded to the tank or attached atop an opening cut into the roof of a tank and attached with bolts, screws and/or magnetic fixtures.
(25) When operationally attached to the water-storage tank, and when the convection device 12 is engaged (for example, the fan is turned on), outside air is drawn into the outside air flow path 14 at the top end (intake port) 17a of the first conduit 16 and exhausted into the liquid-storage container 201 at the bottom end (exhaust port) 17b of the first conduit 16 by the convection device 12. Without wishing to be bound by theory, it is believed that injection of outside air into the liquid-containing tank at a desired velocity and in a desired direction increases mass transfer of volatile chemicals between the liquid and gas. That is, it is believed that downward blowing (for example, air is directed at the air/liquid interface at any angle including a substantial perpendicular component such as from 30 degrees to 90 degrees relative to the surface of the liquid) increases the velocity of air at the air/water interface, which reduces the thickness of the boundary layer and increases the rate of mass transfer out of the liquid (e.g. water) into the air. Air, now contaminated with volatile chemicals, flows into the bottom end (volatile contaminant intake port) 21b of the second conduit 20, along the volatile contaminant flow path 18, and out of the ventilation device at the top end 21a (volatile contaminant exhaust port) of the second conduit 20. Further, in the examples herein, the stream of the first fluid entering the ventilation device and the stream of second fluid exiting the ventilation device are not co-planar (e.g. air is pulled in along a horizontal plane, and air is exhausted vertically out the top of the device), eliminating or mitigating the risk of short circuiting the device (i.e. if the intake and exhaust streams were co-planar, a prevailing wind in a certain direction could cause the stream of exhaust air to be blown back into the path of the inlet air).
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(28) A first fluid exhaust conduit 24, the termination of which provides a first fluid exhaust port 26 (and marks the end of the first fluid flow path 14), is in coaxial, concentric configuration with the bottom opening 2c. A second conduit, the second fluid entry conduit 28, which defines the second fluid entry port 30 (and marks the beginning of the second fluid flow path 18), extends from the bottom of the intake body 4 and has a larger circumference than the first conduit 24 (for example, the second fluid entry conduit may extend from and have the same circumference as the bottom opening 2c.) In some non-limiting embodiments or aspects, as in the illustrated embodiment, the first fluid exhaust conduit 26 extends farther below the bottom surface of the intake body 4 than the second fluid entry conduit 28.
(29) The contaminant exhaust hood 8 also defines an opening, which serves as a second fluid exhaust port 7 (and marks the end of the second fluid flow path 18).
(30) As is best seen in
(31) As is illustrated in
(32) The ventilation device 100 may also include additional features, such as screens 51a, 51b which serve as barriers against animals entering the intake body 4. As another example, the ventilation device 100 may also be internally fitted with a mist eliminator for the exhaust (not shown). In some such non-limiting embodiments or aspects, the ventilation device may be used with a tank configured with internal sprayers. The sprayers may produce droplets that liberate VOCs, as well as agitating the water surface enhancing mass transfer. The sprayers may also produce a fine mist that may be carried over by the ventilation system and exhausted outside the tank. Mist eliminators (mist eliminating screens) may therefore be used to eliminate or mitigate entrainment and ejection of the fine mist. As yet a further example, the ventilation device 100 may also be fitted with diverters (not shown). In some non-limiting embodiments or aspects, the diverters may facilitate directing inlet air from a horizontal plane. The ventilation device 100 may also be used together with other equipment, which may assist in ventilation such as Mixers, surface aerators, spray aerators, or bubble aerators.
(33) Ventilation device 100 may also be installed on a top surface 11 of a water-storage tank 200. Installing the ventilation device 100 on the center of the top surface 11 of a water-storage tank 200, as shown in
(34) Ventilation device 100 (and ventilation device 10) may also include electronic controls, for example for turning the convection device on or off per an external command, or for automatically shutting off the convection device such as in response to actual or potential mechanical or other problems. For example, the controls may be programmed to automatically shut off the device if current draw rose or fell beyond specified levels, which may indicate any manner of mechanical problems or, as another example, if temperatures were outside a specified range.
(35) In some non-limiting embodiments or aspects, installation is accomplished by fitting the liquid-containing storage tank with an opening 205 for receiving the ventilation device 100 such that both the bottom end 26 (first fluid exhaust port) of the first conduit 24 and the bottom end 30 (second fluid intake port) of the second conduit 28 are located inside the liquid-containing storage tank 200 and the first fluid intake ports 2a, 2b and the second fluid exhaust port 7 are located outside the liquid-containing storage tank 200. The ventilation device 100 may be secured to the liquid-containing storage tank 200 using known methods, such as flanges and screws. Any gaps in the opening which may permit entry of the elements (rain, air) may be sealed, also using any known method.
(36) When operationally attached to a water-storage tank 200 such as shown in
(37) The materials, dimensions and specifications of ventilation devices according to this disclosure (for example, the ventilation devices of
(38) As another example wherein the ventilation devices are used to vent volatile contaminants from water-storage tanks, the distance between the bottom of the first conduit (air exhaust port) and the bottom of the second conduit (volatile chemical intake port) may be chosen such that volatile contaminant-containing air within the water-storage tank (in the air gap above the surface of the liquid) is preferentially exhausted into the housing 15 from the water-storage tank as opposed to the freshly-delivered outside air. For example, in some non-limiting embodiments or aspects, the distance between the bottom of the outside air exhaust conduit and bottom of the volatile contaminant conduit is such that when the ventilation device is engaged and operational, air contaminated with volatile contaminants predominately enters the volatile contaminant conduit. In some non-limiting embodiments or aspects, the distance is such that air contaminated with volatile contaminants preferentially enters the volatile contaminant conduit as opposed to air which is freshly delivered into the air gap by the convection device. In some non-limiting embodiments or aspects, the length of the outside air exhaust conduit may be chosen to exhaust outside air at a distance from the surface of the air-water interface in the water-storage tank when the liquid in the tank is at maximum fill level that is compatible with generating sufficient air velocity across the surface of the liquid to achieve a desired mass transfer rate; whereas the length of the volatile contaminant conduit is designed to be significantly shorter than the length of the outside air exhaust conduit (for example extending only minimally into the water-storage tank) to create separation between air including volatile contaminants and the newly delivered air (which may be free of or relatively free of volatile contaminants). For example, in some non-limiting embodiments or aspects, the length of the outside air exhaust conduit may be chosen to deliver outside air into the water-storage tank at a distance of within a few feet from the surface of the liquid, or from at least about 3 feet from the surface of the water. In some non-limiting embodiments or aspects, the distance between the bottom of the air exhaust conduit and volatile contaminant conduit may range from about 12 inches to about 240 inches.
(39) As another example, a person of skill understands that the convection device is not limited to a centrifugal fan but may be any device capable of moving air from one location to another along an airflow path. In some non-limiting embodiments or aspects, the air convection device (for example the fan) is chosen such that when the ventilation device 10, 100 is operationally attached to a liquid-storage tank, the convection device 10, 100 exhausts air at a desired velocity and desired direction (for example, at a velocity and direction that results in a desired mass transfer rate at the air-liquid interface facilitating the removal of volatile chemicals within the liquid in the tank). For example, to remove chloroform from drinking water in a million gallon storage tank with an average daily turn-over of 100,000 gallons, air exchange of 1,000 cfm should be sufficient to achieve a 30% increase in the mass transfer rate of chloroform out of the water. Examples of suitable convection devices for use with water-storage tanks include centrifugal supply blowers and centrifugal supply fans.
(40) The components of the ventilation devices according to this disclosure, such as ventilation device 10 of
EXAMPLE
(41) Computational fluid dynamics (CFD) studies of forced air circulation inside a water storage tank were preformed to evaluate the proposed devices and methods. These calculations utilize massively parallel computer calculations to solve the Navier Stokes equations that govern fluid flow and numerically calculate the flow of air at all locations within the tank. Referring to
(42) Although certain exemplary non-limiting embodiments or aspects have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example non-limiting embodiments or aspects without materially departing from this disclosure. For example, although in the illustrated non-limiting embodiments or aspects outside air is exhausted into the liquid-containing tank in a plane perpendicular to the surface of the air-liquid interface in the liquid-containing tank, the ventilation device could be modified to exhaust outside air at other angles relative to the surface of the air-liquid interface. For example, in some non-limiting embodiments or aspects outside air could be exhausted in the direction of the air-liquid interface at any angle which has a substantial downward vector, such as 30 degrees or more from horizontal, or 45 degrees or more from horizontal.
(43) Whereas particular non-limiting embodiments or aspects of this disclosure have been described above for purposes of illustration, it will be evident to those skilled in the art that numerous variations of the details of the present disclosure may be made without departing from the devices and methods as set forth in the appended claims.