ADAPTIVE OPTICAL ELEMENT FOR MICROLITHOGRAPHY
20230229092 · 2023-07-20
Inventors
- Matthias Manger (Aalen-Unterkochen, DE)
- Markus Raab (Schillingsfuerst, DE)
- Alexander Vogler (Aalen, DE)
Cpc classification
G03F7/70266
PHYSICS
G03F7/7085
PHYSICS
International classification
Abstract
An adaptive optical element for microlithography comprises at least one manipulator for changing the shape of an optical surface of the optical element. The manipulator comprises a one-piece dielectric medium which is deformable by applying an electric field, electrodes that are arranged in interconnection with the one-piece dielectric medium, and a voltage generator which is wired to the electrodes and configured to apply to the electrodes, firstly, a control voltage that serves to change a longitudinal extent of the dielectric medium and, secondly, an AC voltage that serves to heat the dielectric medium.
Claims
1. An optical element, comprising: a manipulator configured to change a shape of an optical surface of the optical element, the manipulator comprising: a one-piece dielectric medium configured to deform when an electric field is applied thereto; electrodes interconnected with the one-piece dielectric medium; and a voltage generator connected to the electrodes, wherein: the voltage generator is configured to apply to the electrodes: i) a control voltage configured to change a longitudinal extent of the dielectric medium; and ii) an AC voltage configured to heat the dielectric medium.
2. The optical element of claim 1, further comprising wiring so that both the control voltage and the AC voltage are applicable between the electrodes of an electrode pair.
3. The optical element of claim 1, wherein the voltage generator is configured to generate the AC voltage within the dielectric medium at a frequency so that a vibration amplitude of a deformation of the dielectric medium generated the AC voltage is damped by at least one order of magnitude relative a deformation of the dielectric medium generated via a corresponding static voltage.
4. The optical element of claim 1, wherein the voltage generator is configured to generate an AC voltage at a frequency of at least 1 kHz.
5. The optical element of claim 1, wherein the dielectric medium comprises an electrostrictive material in which a deformation due to the electric field is independent of a direction of the electric field.
6. The optical element of claim 1, wherein the dielectric medium comprises a piezoelectric material in which a deformation due to the electric field is proportional to a direction of the electric field.
7. The optical element of claim 1, wherein the electrodes are disposed in a stack comprising at least three electrodes, and the stack of electrodes is in the dielectric medium.
8. The optical element of claim 7, wherein the electrodes are configured so that the AC voltage is applicable between two electrodes of the stack.
9. The optical element of claim 1, wherein: during use of the manipulator, the change in the longitudinal extent of the dielectric medium occurs in an active volume of the dielectric medium; an electrode is outside the active volume of the dielectric medium; and the electrode is wired to another electrode to apply the AC voltage.
10. The optical element of claim 9, wherein the electrode arranged outside of the active volume is in a region of a surface of the dielectric medium.
11. The optical element of claim 1, wherein the optical surface is configured to reflect EUV radiation.
12. The optical element of claim 1, further comprising a temperature measuring device configured to measure a temperature in the dielectric medium.
13. The optical element of claim 1, further comprising a control unit configured to control an amplitude and/or frequency of the AC voltage for heating the dielectric medium.
14. An apparatus, comprising: an optical element according to claim 1, wherein the apparatus is a microlithographic projection exposure apparatus.
15. A method of operating an optical element of a microlithographic projection exposure apparatus to change a shape of an optical surface of the optical element via a manipulator, the method comprising: providing the manipulator with a one-piece dielectric medium which is deformable by applying an electric field and which comprises electrodes that are arranged in interconnection with the one-piece dielectric medium; applying a control voltage to the electrodes to change a longitudinal extent of the dielectric medium; and applying an AC voltage to the electrodes for heating the dielectric medium.
16. The method of claim 15, further comprising varying an amplitude and/or frequency of the AC voltage applied to the electrodes to heat the dielectric medium.
17. The method of claim 15, wherein: the optical element comprises a further manipulator that is heatable via an AC voltage; and the AC voltage applied to the electrodes of the first manipulator and the AC voltage for heating the further manipulator are controlled so that the temperatures of the manipulators equalize.
18. A method of operating an adaptive optical element of a microlithographic projection exposure apparatus for changing the shape of an optical surface of the optical element via a manipulator, the method comprising: providing the manipulator with a dielectric medium which is deformable by applying an electric field; and generating an AC voltage within the dielectric medium at a high frequency so that a vibration amplitude of a deformation of the dielectric medium generated thereby is damped by at least one order of magnitude in relation to a deformation of the dielectric medium generated by means of a corresponding static voltage.
19. An optical element, comprising: a manipulator configured to change a shape of an optical surface of the optical element, the manipulator comprising: a one-piece dielectric medium configured to deform when an electric field is applied thereto; and a voltage generator configured to generate an AC voltage within the dielectric medium, wherein the AC voltage is configured to heat the dielectric at a frequency so that a vibration amplitude of a deformation of the dielectric medium generated by the AC voltage is damped by at least one order of magnitude relative to a deformation of the dielectric medium generated via a corresponding static voltage.
20. An apparatus, comprising: an optical element according to claim 19, wherein the apparatus is a microlithographic projection exposure apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The above and further features of the disclosure are illustrated in the following detailed description of exemplary embodiments according to the disclosure with reference to the accompanying schematic drawings. In the drawings:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045] In the exemplary embodiments or embodiments or embodiment variants described below, elements which are functionally or structurally similar to one another are provided with the same or similar reference signs as far as possible. Therefore, for understanding the features of the individual elements of a specific exemplary embodiment, reference should be made to the description of other exemplary embodiments or the general description of the disclosure.
[0046] In order to facilitate the description, a Cartesian xyz-coordinate system is indicated in the drawing, from which system the respective positional relationship of the components illustrated in the figures is evident. In
[0047]
[0048] The projection exposure apparatus 10 in accordance with
[0049] The mask 18 has mask structures to be imaged on a substrate 24 and it is displaceably mounted on a mask displacement stage 20. The substrate 24 is displaceably mounted on a substrate displacement stage 26. As depicted in
[0050] In the illustrated embodiment, the illumination optical unit 16 comprises four optical elements 30-1, 30-2, 30-3 and 30-4 in the form of reflective optical elements or mirrors. The projection lens 22 likewise comprises four optical elements 30-5, 30-6, 30-7 and 30-8, which are likewise in the form of reflective elements or mirrors. The optical elements 30-1 to 30-8 are arranged in an exposure beam path 28 of the projection exposure apparatus 10 for the purposes of guiding the exposure radiation 14.
[0051] In the embodiment shown, the optical element 30-5 is configured as an adaptive optical element which has an active optical surface 32 in the form of its mirror surface, the shape of which can be actively changed for the purposes of correcting local shape defects. In further embodiments, a different optical element or a plurality of the optical elements 30-1, 30-2, 30-3, 30-4, 30-5, 30-6, 30-7 and 30-8 can also each be configured as an adaptive optical element.
[0052] Furthermore, one or more of the optical elements 30-1, 30-2, 30-3, 30-4, 30-5, 30-6, 30-7 and 30-8 of the projection exposure apparatus 10 can be movably mounted. To this end, a respective rigid body manipulator is assigned to each of the movably mounted optical elements. By way of example, the rigid body manipulators each facilitate a tilt and/or a displacement of the assigned optical elements substantially parallel to the plane in which the respective reflective surface of the optical elements lies. Hence, the position of one or more of the optical elements can be changed for the purposes of correcting imaging aberrations of the projection exposure apparatus 10.
[0053] According to one embodiment, the projection exposure apparatus 10 comprises a control device 40 for generating control signals 42 for the manipulation units provided, such as the aforementioned rigid body manipulators, of one or more adaptive optical elements and/or possibly further manipulators. In
[0054] A first embodiment of the adaptive optical element 30-5 is elucidated in
[0055] The adaptive optical element comprises a support element 34 in the form of a back plate and a mirror element 38, the surface of which forms the active optical surface 32 and serves to reflect the exposure radiation 14. A multiplicity of manipulators 36, which are also referred to as actuators, are arranged along the bottom of the mirror element 38. Here, these can be positioned both along the x-direction and along the y-direction, i.e., in a two-dimensional arrangement, along the bottom of the mirror element 38. The manipulators 36, only a few of which have been provided with a reference sign in
[0056] In the corrected state shown in the lower section of
[0057]
[0058] The adaptive optical element 30-5 as per
[0059] By driving each individual manipulator 36, it is possible both in the embodiment as per
[0060] The manipulators 36 of the adaptive optical element 30-5 each comprise a dielectric medium 48 (see
[0061] In the embodiment variant described below, the manipulators 36 are based on the electrostrictive effect. These are particularly well suited to correcting the shape of the active optical surface 32 since these have a very small drift and exhibit only a minor hysteresis. However, the strain S of these manipulators 36 or actuators is very temperature dependent. In the illustration of
S(E,ϑ)=M(ϑ).Math.E.sup.2+s.Math.T+CTE.Math.(ϑ−ϑ.sub.0) (1)
[0062] This effect is elucidated in
[0063] As elucidated in
[0064] The temperature in individual manipulators 36 can vary significantly on account of locally different heat influx into the mirror element 38 of the adaptive optical element 30-5 during an exposure operation of the projection exposure apparatus 10.
[0065] The measure according to the disclosure described below facilitates closed-loop control of the temperature of the individual manipulators 36 on an individual basis by generating thermal energy within the dielectric medium 48 using an AC voltage, and hence the temperature being kept at a given temperature. Hence, the complex influence of a changing temperature on the extension S of the dielectric medium 48, as elucidated in
[0066]
[0067] Expressed differently, the electrodes 50 are arranged in an assemblage with the one-piece dielectric medium 48. The electrodes 50 are contained in the dielectric medium 48 in the form of an electrode stack. In the embodiment shown, the electrode stack contains seven plate-shaped electrodes 50 arranged one above the other. The whole area of the dielectric medium 48 arranged between electrodes 50 is referred to as the active volume 60 of the dielectric medium 48. The region of the dielectric medium 48 arranged outside of the electrode stack is accordingly referred to as inactive volume 62. In the embodiment shown, the inactive volume 62 completely surrounds the active volume 60.
[0068] The wiring 52 of the electrodes 50 alternately connects the latter to the plus and the minus terminal of a DC voltage source 56 of the voltage generator 54, and so the electric field generated in each case between two adjacent electrodes 50 likewise alternates. Since the dielectric medium 48 is an electrostrictive material in the present case, the extension of the dielectric medium 48 caused by the electric field is independent of the direction of the electric field, i.e., the change in the extent in the z-direction of the layers of the dielectric medium 48 arranged between the electrodes 50 is directed in the same way. Hence, the length extension of the active volume 60 of the dielectric medium 48 changes in the z-direction when a control voltage generated by the DC voltage source 56 is applied. The absolute value of the change in the length extension depends on the control voltage generated by the DC voltage source 56; according to an embodiment, this value is proportional to the value of the control voltage.
[0069] In addition to the DC voltage source 56, the voltage generator 54 comprises an AC voltage source 58. The latter serves to overlay an AC voltage on the control voltage generated by the DC voltage source 56, i.e., the aforementioned AC voltage is generated between two respectively adjacent electrodes 50 in the electrode stack. This AC voltage in each case brings about heating of the portion of the dielectric medium 48 arranged between the respective electrode pair and hence brings about uniform heating of the entire active volume 60.
[0070] The amplitude and/or the frequency of the AC voltage can be controlled for the purposes of heating the dielectric medium 48. The mechanism on which the heating is based is explained in more detail below. The heating is controlled via the control unit 72 in the form of a controller which transmits an appropriate control signal 74 to the AC voltage source 58. To this end, the controller is embedded in a control loop, in which an actual temperature T.sub.i in the dielectric medium 48 determined via a temperature measuring device 66 serves as a controlled variable, a specified target temperature T.sub.s serves as reference variable, the amplitude and/or frequency of the AC voltage serves as manipulated variable that is transmitted via the control signal 74 and the dielectric medium 48 serves as controlled system.
[0071] In the illustrated embodiment variant, the temperature measuring device 66 comprises a temperature sensor 68 which is embedded in the dielectric medium 48 and which is in the form of a piezoelectric temperature sensor for example, and an evaluation unit 70 for converting the measurement signal emitted by the temperature sensor 68 into a temperature signal which relates to the actual temperature T.sub.i and which can be processed by the control unit 72.
[0072] According to a further embodiment variant not illustrated in the drawings, the temperature measuring device is configured to determine a temperature present in the dielectric medium 48 by measuring an electrical capacitance therein. By way of example, this capacitance measurement can be implemented in respect of the capacitance of an arrangement of two adjacent electrodes 50 and the dielectric medium 48 arranged therebetween, as per
[0073]
[0074] Like in the embodiment as per
[0075] The further electrode 50h is wired to the lowermost electrode 50 of the electrode stack of the active volume 50 via additional wiring 52h, which is also referred to as heating wiring, and wired to the AC voltage source 56. Hence, thermal energy can be introduced via the mechanism explained in more detail below into the portion of the dielectric medium 48 arranged between the lowermost electrode 50 and the further electrode 50h. This thermal energy propagates through the entire dielectric medium 48 and also heats the active volume 50 of the dielectric medium 48.
[0076] According to an embodiment, the AC voltage source 56 is controlled via the control unit 72 and temperature measuring device 66 illustrated in
[0077] Below, the mechanism which forms the basis of the heating of the dielectric medium 48 via the applied AC voltage is described. The electrical terminal behaviour of an electrostrictive actuator in the form of the manipulator 36 as per
[0078]
[0079] The imaginary part of the capacitance represents heat realized in the material on account of the dielectric losses. As per
G.sub.p(f)=2πf imag(C(f)) (2)
the imaginary part can be expressed as a parallel conductivity G.sub.p applied in parallel to a lossless capacitor (cf.
L.sub.loss(f)=G.sub.p(f)U.sub.eff.sup.2(f) (3)
[0080] Hence, the lost power realized as heat is directly proportional to the effective parallel conductivity G.sub.p(f) and proportional to the square of the applied effective AC voltage amplitude
In this case, the applied AC voltage is described by
U(t)=.Math..sub.f sin(2πft) (4)
where t represents the time, f represents the frequency and .Math..sub.f represents the amplitude.
[0081] Proceeding from the normalized parallel conductivity G/C.sub.0 as a function of frequency, illustrated in
[0082] The heating power in the dielectric medium 48 itself which is used for thermal closed-loop control is generated by utilizing the dielectric losses in the material. The method denoted below as dielectric heating principle can be operated at frequencies in the region of the broad loss maximum. In the example shown in
[0083] On account of the electrostriction, repolarisation in the dielectric medium 48 is connected to a deflection S in a manner corresponding to the constitutive actuator equation
S(U)=a P.sup.2(U) (5)
In this case, a represents the material- and geometry-specific coupling constant and P represents the dielectric polarization. The following applies to the capacitance of an actuator as per
where A is the electrode area and N.sub.L is the number of layers. χ.sub.f(U) denotes the dielectric susceptibility, which is generally frequency dependent. In the case of the simultaneous application of an actuation voltage U.sub.b and AC voltage with a small amplitude .Math. to the actuator for the purposes of heating as per
U(t)=U.sub.b+.Math..sub.f sin(2πft) (7)
the following expression arises for the deflection S according to a first-order Taylor expansion:
S(t)=a P.sup.2(U.sub.b)+2a P(U.sub.b)χ.sub.f(U.sub.b).Math..sub.f sin(2πft). (8)
[0084] The absolute value of the amplitude of the extension that modulates with the AC voltage explicitly is:
|S.sub.f|=2a P(U.sub.b)|χ.sub.f(U.sub.b)|.Math..sub.f. (9)
[0085] In the case of the dielectric heating of the actuator in the form of the dielectric medium 48, more precisely heating of the active volume 60 of the dielectric medium 48, there should ideally be no modulating extension of the actuator in the case of AC voltage. According to Equation (9), this is given if either the polarization P(U.sub.b) or the susceptibility χ.sub.f(U.sub.b) either disappears or assumes sufficiently small values. Therefore, in general, there are the two options that are denoted by i) and ii) below for suppressing the effect of the heating voltage on the actuation.
[0086] According to option i), the work point U.sub.b is chosen such that no polarization occurs:
P(U.sub.b)=0 .Math.U.sub.b=0 (10)
[0087] This variant is implemented in the embodiment already explained above in relation to
[0088] According to option ii) for suppressing the effect of the heating voltage on the actuation, the work frequency f is chosen to be so high that the dielectric and the coupled mechanical system can no longer follow:
|χ.sub.f(U.sub.b)|.fwdarw.0 .Math.f>f.sub.c (11)
[0089] That is to say, a value that is higher than a reaction frequency f.sub.c is chosen for the work frequency.
[0090] As already mentioned above with reference to
[0091] As already mentioned above, it is also possible to obtain the desired information which facilitates a temperature control of the actuator by way of a simultaneous measurement of the capacitance in the dielectric medium 48.
[0092]
[0093] The DUV projection exposure apparatus 110 comprises a DUV exposure radiation source 112. By way of example, an ArF excimer laser that emits exposure radiation 114 in the DUV range at, for example, approximately 193 nm may be provided to this end.
[0094] The beam-shaping and illumination system 116 illustrated in
[0095] The projection lens 122 has a number of optical elements 130 in the form of lens elements and/or mirrors for projecting an image of the photomask 118 onto the substrate 124. In the embodiment illustrated, the optical elements 130 comprise lens elements 130-1, 130-4 and 130-5, the mirror 130-3 and the further mirror embodied as adaptive optical element 130-3. In this case, individual lens elements and/or mirrors of the projection lens 122 may be arranged symmetrically in relation to an optical axis 123 of the projection lens 122. It should be noted that the number of lens elements and mirrors of the DUV projection exposure apparatus 110 is not restricted to the number shown. More or fewer lens elements and/or mirrors may also be provided. Furthermore, the mirrors are generally curved on their front side for beam shaping.
[0096] An air gap between the last lens element 130-5 and the substrate 124 may be replaced by a liquid medium 131 which has a refractive index of >1. The liquid medium 131 may be for example high-purity water. Such a set-up is also referred to as immersion lithography and has an increased photolithographic resolution. The medium 131 can also be referred to as an immersion liquid.
[0097] In the embodiment shown in
[0098] In a manner analogous to the projection exposure apparatus 10 as per
[0099] The above description of exemplary embodiments, embodiments or embodiment variants is to be understood to be by way of example. The disclosure effected thereby firstly enables the person skilled in the art to understand the present disclosure and the features associated therewith, and secondly encompasses alterations and modifications of the described structures and methods that are also obvious in the understanding of the person skilled in the art. Therefore, all such alterations and modifications, insofar as they fall within the scope of the disclosure in accordance with the definition in the accompanying claims, and equivalents are intended to be covered by the protection of the claims.
LIST OF REFERENCE SIGNS
[0100] 10 Projection exposure apparatus [0101] 12 Exposure radiation source [0102] 14 Exposure radiation [0103] 16 Illumination optical unit [0104] 18 Mask [0105] 20 Mask displacement stage [0106] 22 Projection lens [0107] 24 Substrate [0108] 26 Substrate displacement stage [0109] 28 Exposure beam path [0110] 30-1, 30-2, 30-3, 30-4, 30-6, 30-7, 30-8 Optical elements [0111] 30-5 Adaptive optical element [0112] 32 Active optical surface [0113] 34 Support element [0114] 36 Manipulator [0115] 38 Mirror element [0116] 40 Control device [0117] 42 Control signal [0118] 44 Wavefront measuring device [0119] 46 Wavefront deviations [0120] 48 Dielectric medium [0121] 50 Electrodes [0122] 50h Further electrode [0123] 52 Wiring [0124] 52h Additional wiring [0125] 54 Voltage generator [0126] 56 DC voltage source [0127] 58 AC voltage source [0128] 60 Active volume [0129] 62 Inactive volume [0130] 62a Portion of the inactive volume [0131] 62b Portion of the inactive volume [0132] 64 Surface of the dielectric medium [0133] 66 Temperature measuring device [0134] 68 Temperature sensor [0135] 70 Evaluation unit [0136] 72 Control unit [0137] 74 Control signal [0138] 110 Projection exposure apparatus [0139] 112 Exposure radiation source [0140] 114 Exposure radiation [0141] 116 Beam-shaping and illumination system [0142] 118 Photomask [0143] 122 Projection lens [0144] 123 Optical axis [0145] 124 Substrate [0146] 126 Substrate displacement stage [0147] 130 Optical element [0148] 130-1, 130-4, 130-5 Lens element [0149] 130-2 Adaptive optical element [0150] 130-3 Mirror [0151] 131 Liquid medium [0152] 132 Active optical mirror surface