ADAPTIVE OPTICAL ELEMENT FOR MICROLITHOGRAPHY
20230229091 · 2023-07-20
Inventors
Cpc classification
G03F7/70266
PHYSICS
G02B26/0825
PHYSICS
G03F7/7085
PHYSICS
International classification
Abstract
An adaptive optical element for microlithography comprises at least one manipulator for changing the shape of an optical surface of the optical element. The manipulator comprises a dielectric medium which is deformable via an electric field, work electrodes for generating the electric field in the dielectric medium, and a measuring electrode for measuring temperature. The measuring electrode is arranged in a direct assemblage with the dielectric medium. The measuring electrode has a temperature-dependent resistance.
Claims
1. An optical element, comprising: a manipulator configured to change a shape of an optical surface of the optical element, the manipulator comprising: a dielectric medium; work electrodes configured to generate an electric field configured to deform the dielectric medium; and a measuring electrode configured to measure a temperature of the dielectric medium, wherein: the measuring electrode is in a direct assemblage with the dielectric medium; the measuring electrode has a temperature-dependent resistance; and the measuring electrode is surrounded by the dielectric medium on at least two sides in the direct assemblage.
2. The optical element of claim 1, wherein the measuring electrode is arranged in the direct assemblage with the dielectric medium over at area of at least one square millimeter.
3. The optical element of claim 1, wherein the measuring electrode is printed on a surface of the dielectric medium.
4. The optical element of claim 1, wherein the measuring electrode is line-shaped, and the measuring electrode comprises a multiplicity of bends.
5. The optical element of claim 1, wherein the measuring electrode has a flat shape with a length-to-width ratio of at least 2:1.
6. The optical element of claim 1, wherein the work electrodes are arranged in a stack comprising at least three electrodes, and the measuring electrode is arranged outside of the stack.
7. The optical element of claim 1, wherein the dielectric medium is integrally formed.
8. The optical element of claim 1, further comprising an electrical circuit configured to measure an impedance between the measuring electrode a work electrode.
9. The optical element of claim 8, further comprising an evaluation device in a region of the measuring electrode, wherein the evaluation device is configured to determine a strain state of the dielectric medium from a dependence of the impedance on an amplitude of an AC voltage applied to the measuring electrode.
10. The optical element of claim 1, further comprising an electrical circuit configured to measure an electrical resistance of the measuring electrode.
11. The optical element of claim 10, wherein the electrical circuit is configured to measure an impedance between the measuring electrode and a work electrode.
12. The optical element of claim 11, wherein the electrical circuit has at least one switch for switching between the resistance measurement and the impedance measurement.
13. The optical element of claim 11, wherein the electrical circuit comprises a frequency-controllable AC voltage source, which is connected in such a way that the resistance measurement is performable using a low AC voltage frequency and the impedance measurement is performable using a high AC voltage frequency.
14. The optical element of claim 10, comprising a plurality of manipulators, wherein each manipulator comprises: a dielectric medium; work electrodes configured to generate an electric field configured to deform the dielectric medium; and a measuring electrode configured to measure a temperature of the dielectric medium, wherein, for each manipulator: the measuring electrode is in a direct assemblage with the dielectric medium; the measuring electrode has a temperature-dependent resistance; and the measuring electrode is surrounded by the dielectric medium on at least two sides in the direct assemblage, and wherein the measuring electrodes are connectable in series to a direct current source.
15. The optical element of claim 1, wherein the optical surface is configured to reflect EUV radiation.
16. The optical element of claim 1, wherein the optical surface is configured to reflect DUV radiation.
17. The optical element of claim 1, comprising a plurality of manipulators, wherein each manipulator comprises: a dielectric medium; work electrodes configured to generate an electric field configured to deform the dielectric medium; and a measuring electrode configured to measure a temperature of the dielectric medium, wherein, for each manipulator: the measuring electrode is in a direct assemblage with the dielectric medium; the measuring electrode has a temperature-dependent resistance; and the measuring electrode is surrounded by the dielectric medium on at least two sides in the direct assemblage, and wherein the measuring electrodes are connectable in series to a direct current source.
18. An apparatus, comprising: an optical element according to claim 1, wherein the apparatus is a microlithographic projection exposure apparatus.
19. The apparatus of claim 18, wherein the apparatus is an EUV microlithographic projection exposure apparatus.
20. The apparatus of claim 18, wherein the apparatus is an DUV microlithographic projection exposure apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and further features of the disclosure will be illustrated in the following detailed description of exemplary embodiments according to the disclosure with reference to the accompanying schematic drawings. In the drawings:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0039] In the exemplary embodiments or embodiments or embodiment variants described below, elements which are functionally or structurally similar to one another are provided with the same or similar reference signs as far as possible. Therefore, for understanding the features of the individual elements of a specific exemplary embodiment, reference should be made to the description of other exemplary embodiments or the general description of the disclosure.
[0040] In order to facilitate the description, a Cartesian xyz-coordinate system is indicated in the drawing, from which system the respective positional relationship of the components illustrated in the figures is evident. In
[0041]
[0042] The projection exposure apparatus 10 in accordance with
[0043] The photomask 18 has mask structures to be imaged on a substrate 24 and it is displaceably mounted on a mask displacement stage 20. The substrate 24 is displaceably mounted on a substrate displacement stage 26. As depicted in
[0044] In the illustrated embodiment, the illumination optical unit 16 comprises four optical elements 30-1, 30-2, 30-3 and 30-4 in the form of reflective optical elements or mirrors. The projection lens 22 likewise comprises four optical elements 30-5, 30-6, 30-7 and 30-8, which are likewise in the form of reflective elements or mirrors. The optical elements 30-1 to 30-8 are arranged in an exposure beam path 28 of the projection exposure apparatus 10 for the purposes of guiding the exposure radiation 14.
[0045] In the embodiment shown, the optical element 30-5 is configured as an adaptive optical element which has an active optical surface 32 in the form of its mirror surface, the shape of which can be actively changed for the purposes of correcting local shape defects. In further embodiments, a different optical element or a plurality of the optical elements 30-1, 30-2, 30-3, 30-4, 30-5, 30-6, 30-7 and 30-8 can also each be configured as an adaptive optical element.
[0046] Furthermore, one or more of the optical elements 30-1, 30-2, 30-3, 30-4, 30-5, 30-6, 30-7 and 30-8 of the projection exposure apparatus 10 can be movably mounted. To this end, a respective rigid body manipulator is assigned to each of the movably mounted optical elements. By way of example, the rigid body manipulators each enable a tilt and/or a displacement of the assigned optical elements substantially parallel to the plane in which the respective reflective surface of the optical elements lies. Hence, the position of one or more of the optical elements can be changed for the purposes of correcting imaging aberrations of the projection exposure apparatus 10.
[0047] According to one embodiment, the projection exposure apparatus 10 comprises a control device 40 for generating control signals 42 for the manipulation units provided, such as the aforementioned rigid body manipulators, of one or more adaptive optical elements and/or possibly further manipulators. In
[0048] A first embodiment of the adaptive optical element 30-5 is illustrated in
[0049] The adaptive optical element 30-5 comprises a support element 34 in the form of a back plate and a mirror element 38, the surface of which forms the active optical surface 32 and serves to reflect the exposure radiation 14. A multiplicity of manipulators 36, which are also referred to as actuators, are arranged along the bottom of the mirror element 38. Here, these can be positioned both in the x-direction and in the y-direction, that is to say in a two-dimensional arrangement, along the bottom of the mirror element 38. The manipulators 36, only a few of which have been provided with a reference sign in
[0050] In the corrected state shown in the lower section of
[0051]
[0052] The adaptive optical element 30-5 according to
[0053] By driving each individual manipulator 36, it is possible both in the embodiment according to
[0054] According to an embodiment variant of the adaptive optical element 30-5 according to
[0055] The manipulators 36 of the adaptive optical element 30-5 each comprise a dielectric medium 48 (see
[0056] However, the strain S of the manipulators 36 or actuators as a function of the electric field E applied is very temperature-dependent. This effect is illustrated in
[0057] As illustrated in
[0058]
[0059] Expressed differently, the work electrodes 50 are arranged in an assemblage with the integral dielectric medium 48. The work electrodes 50 are contained in the dielectric medium 48 in the form of an electrode stack 51. In the embodiment shown, the electrode stack 51 contains eight plate-shaped work electrodes 50 arranged one above the other. The whole area of the dielectric medium 48 arranged between electrodes 50 is referred to as the active volume 48a of the dielectric medium 48. The active volume 48a is shown as a white area in
[0060] The wiring 56 of the work electrodes 50 alternately connects these to an electrical ground 60 and to one pole of the adjustable voltage source 58, the other pole of the voltage source likewise being connected to ground 60. The electric field generated between two adjacent work electrodes 50 in each case thus likewise alternates. Since the dielectric medium 48 is an electrostrictive material in the present case, the expansion of the dielectric medium 48 caused by the electric field is independent of the direction of the electric field, that is to say the change in the expansion in the z-direction of the layers of the dielectric medium 48 arranged between the electrodes 50 is directed in the same way. Hence, the length expansion Δz of the active volume 48a of the dielectric medium 48 changes in the z-direction when a control voltage U generated by the voltage source 58 is applied. The absolute value of the change in the length expansion depends on the control voltage generated by the voltage source 58; according to an embodiment, this value is proportional to the value of the control voltage.
[0061] The measuring electrode 52 serves to measure the temperature and in the present case is made of platinum, for example PT100 or PT1000, as a result of which the measuring electrode 52 has an electrical resistance that is highly temperature-dependent. The measuring electrode 52 is arranged in the dielectric medium 48 and is embedded in the dielectric medium 48 in the inactive volume 48b, specifically between the mirror element 38 and the uppermost work electrode 50, with the result that the measuring electrode is surrounded by the dielectric medium 48 at least from above and below, that is to say from two sides, and is even completely surrounded in the present case. For example, the measuring electrode can be arranged in the center of the inactive volume 48b. In any case, the measuring electrode 52 is thus arranged in a direct assemblage with the dielectric medium 48. This should be understood to mean that the measuring electrode 52 and the dielectric medium 48 directly adjoin one another. In an alternative embodiment of the arrangement of the measuring electrode 52 in the direct assemblage with the dielectric medium 48, the measuring electrode 52 can also be printed onto the surface 49 of the dielectric medium 48 adjoining the mirror element 38.
[0062] As is apparent from
[0063] In the embodiment according to
[0064] The resistance value 70 ascertained by the resistance measuring device 64 is converted into a current temperature value 74, also referred to as the actual temperature Ti, by an evaluation device 72. The actual temperature T.sub.i is then transmitted to a control unit 76 for controlling the voltage source 58 connected to the work electrodes 60. The control unit 76 is configured to specify for the adjustable voltage source 58 the current voltage value U (reference sign 78) to be generated thereby. For this purpose, a target expansion value Δz.sub.s (reference sign 80) of the manipulator 36 in the z-direction is transmitted to the control unit 76 as part of the control signal 42 shown in
[0065] A further embodiment of a manipulator 36 according to one of
[0066] A further embodiment of a manipulator 36 according to one of
[0067] The electrical circuit 54 has two switches S1 and S2 (reference sign 84) for switching between the resistance measurement and the impedance measurement. If the switch S1 is closed and the switch S2 is open, the result is the wiring 62 of the measuring electrode 52 according to
[0068] The impedance measuring device 86 comprises an AC voltage source 88 for applying an AC voltage to the measuring electrode 52, an ammeter 69, and further electrical components such as an operational amplifier 90 and a resistor 92. The AC voltage source 88 is configured to vary the amplitude û (reference sign 94) of the generated AC voltage over time during the measurement process. The impedance measuring device 86 ascertains the impedance 82 for different amplitudes 94 on the basis of the current intensity measured by the ammeter 69 and transmits the ascertained impedance to an evaluation device 96. From the functional relationship between the amplitude 94 of the AC voltage and the capacitive resistance of the dielectric medium 48 (inactive volume 48b) between the measuring electrode 52 and the uppermost work electrode 50 that emerges from the imaginary part of the impedance 82, the evaluation device 96 ascertains a current strain state D.sub.i (reference sign 98) of the dielectric medium 48 in the inactive volume 48b. In other words, the evaluation device 96 determines the strain state 98 from the dependence of the impedance 82 on the amplitude 94.
[0069] The strain state 98 is transmitted to the control unit 76 in addition to the temperature value 74 ascertained via the resistance measuring device 64. When determining the voltage value 78, the control unit 76 also takes into account the strain state 98 in addition to the temperature value 74 already processed in the embodiment according to
[0070] A further embodiment of a manipulator 36 according to one of
[0071] To ascertain the current resistance value 70, the AC voltage source 88 is operated at the low frequency f.sub.1, which has a value of approximately 0 Hz to 100 Hz, for example. The frequency f.sub.1 is chosen to be so low that the resistance 70 of the measuring electrode 52 can be measured by measuring the current intensity passing through the measuring electrode 52 using the ammeter 69. Like in the embodiment according to
[0072] To ascertain the impedance 82, the AC voltage source 88 is operated at the high frequency f.sub.2, which has a value of approximately 100 Hz to 1 MHz, for example. The value of the frequency f.sub.2 is chosen in such a way that the complex impedance 82 between the measuring electrode 52 and the uppermost work electrode can be measured for different AC voltage amplitudes 94 in a manner analogous to the mode of operation of the impedance measuring device 86 according to
[0073]
[0074]
[0075] The DUV projection exposure apparatus 110 comprises a DUV exposure radiation source 112. By way of example, an ArF excimer laser that emits exposure radiation 114 in the DUV range at, for example, approximately 193 nm may be provided to this end.
[0076] The beam-shaping and illumination system 116 illustrated in
[0077] The projection lens 122 has a number of optical elements 130 in the form of lens elements and/or mirrors for projecting an image of the photomask 118 onto the substrate 124. In the embodiment illustrated, the optical elements 130 comprise lens elements 130-1, 130-4 and 130-5, the mirror 130-3 and the further mirror embodied as adaptive optical element 130-3. In this case, individual lens elements and/or mirrors of the projection lens 122 may be arranged symmetrically in relation to an optical axis 123 of the projection lens 122. It should be noted that the number of lens elements and mirrors of the DUV projection exposure apparatus 110 is not restricted to the number shown. More or fewer lens elements and/or mirrors may also be provided. Furthermore, the mirrors are generally curved on their front side for beam shaping.
[0078] An air gap between the last lens element 130-5 and the substrate 124 may be replaced by a liquid medium 131 which has a refractive index of > 1. The liquid medium 131 may be high-purity water, for example. Such a construction is also referred to as immersion lithography and has an increased photolithographic resolution. The medium 131 can also be referred to as an immersion liquid.
[0079] In the embodiment shown in
[0080] In a manner analogous to the projection exposure apparatus 10 according to
[0081] The above description of exemplary embodiments, embodiments or embodiment variants should be understood to be by way of example. The disclosure effected thereby firstly enables the person skilled in the art to understand the present disclosure and the features associated therewith, and secondly encompasses alterations and modifications of the described structures and methods that are also obvious in the understanding of the person skilled in the art. Therefore, all such alterations and modifications, insofar as they fall within the scope of the disclosure in accordance with the definition in the accompanying claims, and equivalents are intended to be covered by the protection of the claims.
TABLE-US-00001 List of reference signs 10 Projection exposure apparatus 12 Exposure radiation source 14 Exposure radiation 16 Illumination optical unit 18 Photomask 20 Mask displacement stage 22 Projection lens 24 Substrate 26 Substrate displacement stage 28 Exposure beam path 30-1, 30-2, 30-3, 30-4, 30-6, 30-7, 30-8 Optical elements 30-5 Adaptive optical element 32 Active optical surface 34 Support element 36 Manipulator 38 Mirror element 40 Control device 42 Control signal 44 Wavefront measuring device 46 Wavefront deviation 48 Dielectric medium 48a Active volume 48b Inactive volume 49 Surface 50 Work electrode 51 Electrode stack 52 Measuring electrode 54 Electrical circuit 56 Wiring of the work electrodes 58 Adjustable voltage source of the work electrodes 60 Electrical ground 62 Wiring of the measuring electrode 64 Resistance measuring device 66 Direct current source 68 Voltmeter 69 Ammeter 70 Resistance value 72 Evaluation device 74 Temperature value 76 Control unit 78 Voltage value 80 Target expansion value 82 Impedance 84 Switch 86 Impedance measuring device 87 Combined resistance/impedance measuring device 88 AC voltage source 90 Operational amplifier 92 Resistor 94 AC voltage amplitude 96 Evaluation device 98 Strain state 110 Projection exposure apparatus 112 Exposure radiation source 114 Exposure radiation 116 Beam-shaping and illumination system 118 Photomask 122 Projection lens 123 Optical axis 124 Substrate 126 Substrate displacement stage 130 Optical element 130-1, 130-5 130-4, Lens element 130-2 Adaptive optical element 130-3 Mirror 131 Liquid medium 132 Active optical mirror surface