Method for capturing and compensating ambient effects in a measuring microscope
10585274 ยท 2020-03-10
Assignee
Inventors
Cpc classification
G01N2021/458
PHYSICS
G02B21/0016
PHYSICS
G02B27/62
PHYSICS
G02B21/367
PHYSICS
International classification
G02B21/36
PHYSICS
Abstract
The invention relates to a method for capturing and compensating the influence of ambient conditions on an imaging scale (S) in a measuring microscope. Here, a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions is measured by use of a reference measurement system, in particular an etalon, and, at the same time, an image of a reference structure with at least one reference length (L0) that is situated on a calibration mask is produced by use of a detector of the measuring microscope and a change (L) of the reference length (L0) that is caused by the change in the ambient conditions is determined in the image of the reference structure. Subsequently, a correlation is established between the modification of the optical properties of the reference measurement system and the length change (L) in the image, produced in the detector, of the reference structure of the calibration mask. This correlation can be used to carry out a computational adaptation of the size of picture elements of the detector and thus compensate the influence of ambient conditions on the imaging scale (S) of the measuring microscope.
Claims
1. A method for capturing the influence of ambient conditions on an imaging scale in a measuring microscope of a mask inspection system or a wafer inspection system, wherein a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions is measured by use of a reference measurement system, wherein the deviation (n) of a refractive index (n) from a reference value (n.sub.0) that is caused by changes in the ambient conditions is established in the reference measurement system, wherein an image of a reference structure with at least one reference length that is situated on a calibration mask is produced by use of a detector of the measuring microscope, wherein a change in the reference length that is caused by the change in the ambient conditions is determined in the image of the reference structure by use of at least one processor in the mask inspection system or the wafer inspection system, and wherein a correlation is established between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask by use of the at least one processor in the mask inspection system or the wafer inspection system.
2. The method as claimed in claim 1, wherein local changes in a local reference length are determined in the image of the reference structure, and a local correlation function is established between the modification of the optical properties of the reference measurement system and the local length changes in the image, produced in the detector, of the reference structure of the calibration mask.
3. The method as claimed in claim 1, wherein images of the calibration mask in different positions are produced by use of the detector and changes in the reference length are measured in these images in each case.
4. The method as claimed in claim 3, wherein reference coordinate values (X.sub.0, Y.sub.0) and associated length changes (X, Y) of the reference coordinate values (X.sub.0, Y.sub.0) are measured in the images, produced by use of the detector, of the calibration mask.
5. The method as claimed in claim 1, wherein an etalon that is integrated in the measuring microscope is used as the reference measurement system.
6. The method as claimed in claim 1, wherein the correlation between a change in the refractive index (n) and a relative change in the length scale (L/L.sub.0) is used to calculate a relative change (S/S.sub.0) in an imaging scale (S.sub.0) of the measuring microscope that is caused by the change in the ambient conditions.
7. The method as claimed in claim 1, wherein the deviation (W) of an optical path (W) from a reference value (W.sub.0) that is caused by changes in the ambient conditions is established in the reference measurement system.
8. The method as claimed in claim 7, wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is used to calculate a relative change (S/S.sub.0) in an imaging scale (S.sub.0) of the measuring microscope that is caused by the change in the ambient conditions.
9. The method as claimed in claim 7, wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is a linear correlation.
10. The method as claimed in claim 7, wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is a nonlinear correlation.
11. The method as claimed in claim 7, wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is established by machine learning.
12. The method of claim 2, comprising producing, using the detector, images of the calibration mask in different positions, and for each image measuring changes (L) in the reference length (L0) in the image.
13. The method of claim 2, comprising using an etalon that is integrated in the measuring microscope as a reference measurement system.
14. The method of claim 3, comprising using an etalon that is integrated in the measuring microscope as a reference measurement system.
15. The method of claim 4, comprising using an etalon that is integrated in the measuring microscope as a reference measurement system.
16. The method of claim 2, comprising establishing, in the reference measurement system, the deviation (n) of a refractive index (n) from a reference value (n.sub.0) that is caused by changes in the ambient conditions.
17. The method of claim 3, comprising establishing, in the reference measurement system, the deviation (n) of a refractive index (n) from a reference value (n.sub.0) that is caused by changes in the ambient conditions.
18. A method for compensating the influence of ambient conditions on an imaging scale (S) in a measuring microscope, wherein a computational adaptation of the size of picture elements of the detector is carried out on the basis of a relative change (S/S.sub.0) in an imaging scale (S.sub.0) that was calculated using a process including: using a reference measurement system to measure a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions, using a detector of the measuring microscope to produce an image of a reference structure with at least one reference length that is situated on a calibration mask, determining, using at least one processor, a change in the reference length in the image of the reference structure that is caused by the change in the ambient conditions, establishing, using the at least one processor, a correlation between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask, establishing, in the reference measurement system, the deviation (n) of a refractive index (n) from a reference value (n.sub.0) that is caused by changes in the ambient conditions, and calculating the relative change (S/S.sub.0) in the imaging scale (S.sub.0) of the measuring microscope that is caused by the change in the ambient conditions using the correlation between a change in the refractive index (n) and a relative change in a length scale (L/L.sub.0).
19. A method for compensating the influence of ambient conditions on an imaging scale (S) in a measuring microscope, wherein an adjustment of the imaging scale and/or a correction of image positions to the measured is carried out on the basis of a relative change (S/S.sub.0) in an imaging scale (S.sub.0) that was calculated using a process including: using a reference measurement system to measure a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions, using a detector of the measuring microscope to produce an image of a reference structure with at least one reference length that is situated on a calibration mask, determining, using at least one processor, a change in the reference length in the image of the reference structure that is caused by the change in the ambient conditions, establishing, using the at least one processor, a correlation between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask, establishing, in the reference measurement system, the deviation (n) of a refractive index (n) from a reference value (n.sub.0) that is caused by changes in the ambient conditions, and calculating the relative change (S/S.sub.0) in the imaging scale (S.sub.0) of the measuring microscope that is caused by the change in the ambient conditions using the correlation between a change in the refractive index (n) and a relative change in a length scale (L/L.sub.0).
20. A method for capturing the influence of ambient conditions on an imaging scale in a measuring microscope of a mask inspection system or a wafer inspection system, wherein a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions is measured by use of a reference measurement system, wherein an image of a reference structure with at least one reference length that is situated on a calibration mask is produced by use of a detector of the measuring microscope, wherein a change in the reference length that is caused by the change in the ambient conditions is determined in the image of the reference structure by use of at least one processor in the mask inspection system or the wafer inspection system, wherein a correlation is established between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask by use of the at least one processor in the mask inspection system or the wafer inspection system, wherein the deviation (W) of an optical path (W) from a reference value (W.sub.0) that is caused by changes in the ambient conditions is established in the reference measurement system, and wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is used to calculate a relative change (S/S.sub.0) in an imaging scale (S.sub.0) of the measuring microscope that is caused by the change in the ambient conditions.
21. A method for capturing the influence of ambient conditions on an imaging scale in a measuring microscope of a mask inspection system or a wafer inspection system, wherein a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions is measured by use of a reference measurement system, wherein an image of a reference structure with at least one reference length that is situated on a calibration mask is produced by use of a detector of the measuring microscope, wherein a change in the reference length that is caused by the change in the ambient conditions is determined in the image of the reference structure by use of at least one processor in the mask inspection system or the wafer inspection system, wherein a correlation is established between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask by use of the at least one processor in the mask inspection system or the wafer inspection system, wherein the deviation (W) of an optical path (W) from a reference value (W.sub.0) that is caused by changes in the ambient conditions is established in the reference measurement system, and wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is a nonlinear correlation.
22. A method for capturing the influence of ambient conditions on an imaging scale in a measuring microscope of a mask inspection system or a wafer inspection system, wherein a modification of the optical properties in the measuring microscope that is caused by a change in the ambient conditions is measured by use of a reference measurement system, wherein an image of a reference structure with at least one reference length that is situated on a calibration mask is produced by use of a detector of the measuring microscope, wherein a change in the reference length that is caused by the change in the ambient conditions is determined in the image of the reference structure by use of at least one processor in the mask inspection system or the wafer inspection system, wherein a correlation is established between the modification of the optical properties of the reference measurement system and the length change in the image, produced in the detector, of the reference structure of the calibration mask by use of the at least one processor in the mask inspection system or the wafer inspection system, wherein the deviation (W) of an optical path (W) from a reference value (W.sub.0) that is caused by changes in the ambient conditions is established in the reference measurement system, and wherein the correlation between a change in the optical path (W) and a relative change in the length scale (L/L.sub.0) is established by machine learning.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Exemplary embodiments and variants of the invention will be explained in more detail below with reference to the drawing. In the figures:
(2)
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DETAILED DESCRIPTION
(11)
(12) The light source 4 radiates illumination light 14 onto the calibration mask 20 via a beam splitter 13 in the microscope body 2, wherein the illumination light 14 that is reflected by the calibration mask 20 is imaged on the detector 6 such that an image of the calibration mask with reflected-light illumination can be captured in the detector 6. Likewise, in another embodiment, the light transmitted by the calibration mask 20 can be imaged on the detector 6 using transmitted-light illumination. By way of example, the detector 6 can be a CCD camera.
(13) The stage 3 is movable in three independent spatial directions and the calibration mask 20 is mounted on the stage 3 by use of a three-point bearing 12, with the calibration mask 20 preferably resting on hemispherical elements. Alternatively, the calibration mask 20 can also rest on the mask holder by use of the three-point bearing, said mask holder resting on the stage 3. The stage 3 can be moved in an XY-plane perpendicular to the direction of the optical axis of the measuring microscope 1 (corresponding to the direction of the illumination light beam 14, which is denoted by Z in
(14) At least two interferometers 9 are used to establish the spatial position of the stage 3 and the XY-plane, only one of said interferometers, which serves to measure displacements of the stage in the X-direction, being illustrated in
(15) Furthermore, the measuring microscope 1 has a reference measurement system 10, by use of which it is possible to measure modifications of the optical properties of the medium present in the measuring microscope 1, e.g., air, that are caused by a change in the ambient conditions. The reference measurement system 10 is situated in the immediate vicinity of the microscope body 2 in order to capture variations in the ambient conditions, which act on the optical unit of the measuring microscope 1, as exactly as possible. The reference measurement system can contain conventional sensors for air pressure p, air temperature T, and humidity F, etc. From the measurement values of these sensors, it is possible to establish the ambient refractive index n (p, T, F) by use of the following formula (the so-called Edlen formula):
(16)
(17) It should be noted here that the air pressure is the dominant variable in this formula in view of the ambient variations to be expected.
(18) Even though formula (1) allows the refractive index n(P, T, F) to be established in general, the sensitivity of commercially available sensors generally does not suffice to measure effects in the relevant order of magnitude. Therefore, an etalon 10 is used as a reference measurement system 10 in the present exemplary embodiment. Such an etalon 10 comprises an interferometer 11 and a mirror 16, which are situated together and at a fixed distance from one another in a thermally highly stable housing. An optical path W between the interferometer 11 and the mirror 16 can be measured with great accuracy with the aid of the etalon 10. Changes in the ambient conditions (for example, as a result of air-pressure changes or temperature variations), which accompany a change n of the refractive index n of the medium (e.g., air) contained in the etalon 10, lead to a change W in the optical path W in the etalon 10, wherein the measured optical path length change W is directly proportional to the corresponding change n in the refractive index n: W=nL, where L is the length of the etalon 10. Consequently, a change n in the refractive index can be deduced directly from a measurement of the optical path length change W in the etalon 10.
(19) The detector 6 of the measuring microscope 1 serves to record images of the structured element 7 that is borne on the stage 3, in particular of the calibration mask 20. The detector 6 is typically a CCD camera having a multiplicity of pixels 6, which are indicated schematically in
(20) The image 25 of a portion 26 of the reference structure 21, shown in
(21) To this end, a reference measurement is initially carried out (at the time denoted by t.sub.0 below). The refractive index n has a reference value that is denoted by n.sub.0 at this time t.sub.0; however, the absolute value of said refractive index is irrelevant here since only deviations n of the refractive index from this reference value n.sub.0 are measured and used in the method described below. Furthermore, an image 25 of the portion 26 of the reference structure 21 of the calibration mask 20 is recorded at the time t.sub.0 of the reference measurement. At least one reference length L.sub.0 is established from this image 25.
(22) It should be noted here that the calibration mask 20 was typically produced in the same manner as conventional masks 7 by use of an electron beam writer. The dimensional errors or inaccuracies at the resultant reference structure 21 arising on account of this manner of production are recognizable in
(23) Furthermore, it is advantageous to measure a plurality of different portions 26, 26 of the reference structure 21 (see
(24)
(25) Once this reference measurement has been completed, a further image 25 is recorded in a manner analogous to the method described above at a later time t.sub.1>t.sub.0 in order to ascertain the positions of the marks 22 of the reference structure 21. A change n=(n.sub.1n.sub.0) in the refractive index n, which has occurred during the time span t.sub.1t.sub.0 on account of modified ambient conditions, is measured with the aid of the reference measurement system 10; if the etalon 10 of
(26) These measurements can be repeated at a multiplicity of times t.sub.i, i=1, . . . , i.sub.Max in order to determine the associated refractive index n.sub.i and the mark positions X.sub.i, Y.sub.i for a multiplicity of different ambient conditions.
(27)
S=SS.sub.0=(an),(3)
where S.sub.0 is the imaging scale under reference ambient conditions and a is a scaling constant.
(28) Depending on the specific configuration of the considered apparatus, for example of the measuring microscope, there may also be a nonlinear relationship between the change in the optical path in the etalon and the relative distance change. By way of example, this can be traced back to the influence of holders or housing parts, which likewise react to changing ambient conditions. In particular, such relationships could be represented by power series such as Taylor series, for example, or could be established by machine learning.
(29) If it is not only a scale change but also a more complex distortion change in the measuring microscope that should be adapted, then it is likewise possible to apply the above-described method with the desired basis function of this distortion. In this case, local changes L(x,y) of the local reference length L.sub.0(x,y) are determined at different locations x,y in the image 25 of the reference structure 21 instead of a uniform (averaged) length change L. Subsequently, a local correlation function is established between the modification of the optical properties of the reference measurement system 10 and the length change L(x,y) in the image 25, produced in the detector 6, of the reference structure 21 of the calibration mask 20; with the aid of this correlation function, it is then possible, for example, to calculate a local change of the imaging scale S(x,y)in a manner analogous to the above-described method.
(30) Once the above-described calibration has been completed, it is possible to compensate a scale change in the measuring microscope that is caused by changes in the ambient conditions by virtue of the pixel size of the picture elements 6 of the detector 6 being adapted to this scale change by computation. All positions and the distance measured by the measuring microscope 1 are therefore established using a pixel size of the detector 6 (that is modified depending on the ambient conditions) such that the influence of ambient conditions on the measurement result is compensated. If p.sub.0 denotes the pixel size of the detector 6 at a reference time, then the surroundings-dependent pixel size p(W) that takes account of the surroundings-caused change in the optical path W in the etalon 10 is given by:
p(W)=(1a)p.sub.0(4)
(31) If this pixel size is used in all position and distance calculations in the images 25 recorded by the detector 6, then the effect of the scale change as a function of the change in ambient conditions is compensated.
(32)
(33) However, the method according to the invention can be used not only for adapting the sides of picture elements (pixels) by computation, but also for other adaptations, for example for adjusting the imaging scale, for correcting image positions to be measured, etc.
(34) For example,
(35) In some implementations, the control and regulating device 15 (
(36) The features described above can be implemented advantageously in one or more computer programs that are executable on a programmable system including at least one programmable processor coupled to receive data and instructions from, and to transmit data and instructions to, a data storage system, at least one input device, and at least one output device. A computer program is a set of instructions that can be used, directly or indirectly, in a computer to perform a certain activity or bring about a certain result. A computer program can be written in any form of programming language (e.g., C, Java), including compiled or interpreted languages, and it can be deployed in any form, including as a stand-alone program or as a module, component, subroutine, a browser-based web application, or other unit suitable for use in a computing environment.
(37) Suitable processors for the execution of a program of instructions include, e.g., general purpose microprocessors, special purpose microprocessors, digital signal processors, single-core or multi-core processors, of any kind of computer. Generally, a processor will receive instructions and data from a read-only memory or a random access memory or both. The essential elements of a computer are a processor for executing instructions and one or more memories for storing instructions and data. Generally, a computer will also include, or be operatively coupled to communicate with, one or more mass storage devices for storing data files; such devices include magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and optical disks. Storage devices suitable for tangibly embodying computer program instructions and data include all forms of non-volatile memory, including by way of example semiconductor memory devices, such as EPROM, EEPROM, and flash memory devices; magnetic disks such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM, DVD-ROM, and Blu-ray BD-ROM disks. The processor and the memory can be supplemented by, or incorporated in, ASICs (application-specific integrated circuits).
(38) While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular embodiments of particular inventions. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination.
(39) Similarly, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the embodiments described above should not be understood as requiring such separation in all embodiments.
(40) Thus, particular embodiments of the subject matter have been described. Other embodiments are within the scope of the following claims. In some cases, the actions recited in the claims can be performed in a different order and still achieve desirable results.