Motor power transmission device
10583894 ยท 2020-03-10
Assignee
Inventors
Cpc classification
F16D7/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M11/18
PERFORMING OPERATIONS; TRANSPORTING
F16D41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M6/65
PERFORMING OPERATIONS; TRANSPORTING
F16D43/2024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62M11/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16D43/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In a motor power transmission device (30), wherein rotational power of an electric motor (40) is input to a sun gear (51) of a planetary speed reducer (50), and then the rotation of the sun gear (51) is converted to rotation of a planetary carrier (55), and wherein the planetary carrier (55) rotatably supports planetary gears (61, 62) and converts revolving motion of the planetary gears (61, 62) into rotating motion, and the rotation of the planetary carrier (55) is then output to an output shaft (15), a torque limiter mechanism (57) is interposed between the planetary carrier (55) and the output shaft (15). Thus, even if excessive back torque is input to the output shaft, transmission of the back torque to the speed reducer is blocked to protect the speed reducer.
Claims
1. A motor power transmission device (30) comprising: a planetary speed reducer (50) including: a sun gear (51), an annular internal gear (66) positioned around an outer periphery of the sun gear (51) coaxially with the sun gear (51), planetary gears (61, 62) meshing with both the sun gear (51) and the annular internal gear (66), to revolve around the sun gear (51) while rotating about rotating axes of the planetary gears (61, 62), and a planetary carrier (55) rotatably supporting the planetary gears (61, 62) to convert revolving motion of the planetary gears (61, 62) to rotating motion of the planetary carrier (55); wherein the sun gear (51) receives power of an electric motor (40) and the rotating motion of the planetary carrier (55) is output to an output shaft (15); wherein the motor power transmission device (30) includes a torque limiter mechanism (57) interposed between the planetary carrier (55) and the output shaft (15); and wherein the torque limiter mechanism (57) includes a flange (52a) provided integrally with the output shaft (15), the planetary carrier (55) has an opposed portion (55a) facing the flange (52a) in an axial direction, a disengageable torque cam (56) is formed between the flange (52a) and the opposed portion (55a) of the planetary carrier (55), and an urging member (54) is provided to urge the planetary carrier (55) to be pressed against the flange (52a).
2. The motor power transmission device according to claim 1, wherein the flange (52a) is placed between the sun gear (51) and the planetary carrier (55) in the axial direction.
3. The motor power transmission device according to claim 2, wherein: the flange (52a) is formed at an end of a cylindrical portion (52b) of a flange member (52) and has an enlarged outer diameter, the flange member (52) being a member separate from the output shaft (15) with the cylindrical portion (52b) thereof fitted on the output shaft (15), and the planetary carrier (55) is supported on the cyl0indrical portion (52b) of the flange member (52) in a rotatable manner.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENT
(8) An embodiment in accordance with the present invention will now be described with reference to the drawings.
(9)
(10) Note that forward, rearward, leftward and rightward directions set forth herein comply with normal standards in which the straight ahead direction of the power-assisted pedal vehicle 1 with the motor power transmission device mounted thereon is the forward direction, and, in the drawings, FR indicates the front direction, RR the rear direction, LH the left direction and RH the right direction.
(11) The power-assisted pedal vehicle 1 is a vehicle in which an electric motor is used as auxiliary power in a bicycle capable of traveling by man power pedaling, but the power-assisted pedal vehicle 1 is also capable of using only the power of the electric motor for its travel.
(12) As illustrated in
(13) A seat post 5 extends upward from the center frame 3, and a seat, not shown, is supported on the upper end of the seat post 5. Bearings 4 are provided at the lower end of the center frame 3, and the bearings 4 supports a pedal shaft 10 rotatably.
(14) Proximal ends of pedal arms 11 are fitted on the two ends of the pedal shaft 10, and pedals 12 are attached to the distal ends of the pedal arms 11, respectively.
(15) Further, a drive sprocket 13 is fitted on the pedal shaft 10.
(16) A pair of left and right rear frames 6L and 6R extends rearward from the upper end portion of the center frame 3, and another pair of left and right rear frames 7L and 7R also extends rearward from the portions of the bearings 4 at the lower end of the center frame 3.
(17) The upper and lower left rear frames 6L and 7L are coupled at their rear ends to left support members (a motor transmission case 33 and a motor cover 35 to be described later), the left support members rotatably supporting a rear axle 15 (see
(18) Referring to
(19) The support sleeve 18 rotates integrally with the rear axle 15, and a sprocket holder 20 is fitted through a one-way clutch 19 over the outer periphery of the support sleeve 18. A driven sprocket 21 is fitted on the sprocket holder 20.
(20) A drive chain 22 is passed around the drive sprocket 13 and the driven sprocket 21. The drive sprocket 13 is fitted to the pedal shaft 10 and the driven sprocket 21 is fitted on the rear axle 15.
(21) The support sleeve 18 is adjacent to a disc-shaped hub plate 24, and the hub plate 24 is spline-fitted on, and supported by the rear axle 15. A cylindrical hub case 25 is attached by being coupled to the outer periphery of the hub plate 24 with bolts 26b and nuts 26n.
(22) The hub plate 24 and the hub case 25 are thus coupled in one piece, and the hub plate 24 and the hub case 25 form a bottomed cylindrical shape with the hub plate 24 serving as a bottom wall and the hub case 25 serving as a cylindrical portion. The bottomed cylindrical shape has a left-side opening end and the bottomed cylindrical shape is supported integrally with the rear axle 15.
(23) A rear wheel 23 is configured such that spokes 27 are interposed between the outer periphery of the hub case 25 and a rim 28, and the rim 28 holds a rear wheel tire 29 from inside (see
(24) Referring to
(25) The motor power transmission device 30 includes an electric motor 40 and a planetary speed reducer 50. The planetary speed reducer 50 decelerates and outputs the power of the electric motor 40.
(26) A right speed reducer cover 32 is located adjacent to the hub plate 24, and the speed reducer cover 32 is rotatably supported through a bearing 31 at an axial position of the rear axle 15, extending out of the hub plate 24.
(27) The speed reducer cover 32 is formed in a bottomed cylindrical shape made up of an axially narrow cylindrical portion 32a and a bottom wall 32b. A central boss on the bottom wall 32b is fitted on an outer race of the bearing 31.
(28) A right end face of a cylindrical portion 33a of a motor transmission case 33 abuts on the left end face of the cylindrical portion 32a of the speed reducer cover 32, and the motor transmission case 33 is coupled to the left end face of the cylindrical portion 32a by being fastened with bolts 34.
(29) The motor transmission case 33 has a bearing wall 33b formed at an axially central position of the cylinder portion 33a, and the motor transmission case 33 has cavities on both axial sides of the bearing wall 33b.
(30) The motor cover 35 is placed to cover the left opening of the motor transmission case 33.
(31) The motor cover 35 is formed in a bottomed cylindrical shape made up of a cylindrical portion 35a and a bottom wall 35b. The right end face of the cylinder portion 35a abuts on the left end face of the motor transmission case 33, and the motor cover 35 is coupled to the motor transmission case 33 by being fastened with bolts 36.
(32) The motor cover 35 and the motor transmission case 33 are coupled to, and supported by the rear ends of the upper and lower left rear frames 6L and 7L.
(33) The inner space created between the motor cover 35 and the bearing wall 33b of the motor transmission case 33 constitutes a motor space 30M. The electric motor 40 is mounted in the motor space 30M.
(34) An inner space created between the speed reducer cover 32 and the bearing wall 33b of the motor transmission case 33 constitutes a speed reducer space 30R, and the planetary speed reducer 50 is installed in the speed reducer space 30R.
(35) The electric motor 40 has a motor rotational shaft 41 provided coaxially with the rear axle 15 in a position adjacent to the left end face of the rear axle 15.
(36) Specifically, the motor rotational shaft 41 is journaled through a bearing 45 in the bearing wall 33b of the motor transmission case 33, and the left end of the motor rotational shaft 41 is also journaled on a bearing 46. The bearing 46 is fixed in a cylindrical bearing portion 35c. The cylindrical bearing portion 35c protrudes axially from the center of the bottom wall 35b of the motor cover 35. The motor rotational shaft 41 is rotatably supported by the motor transmission case 33 and the motor cover 35.
(37) A motor rotor 42 is fitted between the left and right bearings 46 and 45 supporting the motor rotational shaft 41, in such a manner that the motor rotational shaft 41 rotates integrally with the motor rotor 42.
(38) A motor stator 43 is placed around the outer periphery of the motor rotor 42, and the motor stator 43 is supported by the motor transmission case 33.
(39) The motor rotational shaft 41 has a journal portion supported by the right bearing 45, and the motor rotational shaft 41 protrudes rightward from the journal portion through the bearing wall 33b to extend into the speed reducer space 30R. On the protruding right end portion of the motor rotational shaft 41, a sun gear 51 of the planetary speed reducer 50 is formed.
(40) On the other hand, the left end of the rear axle 15 is located in close proximity to the sun gear 51 on the right end portion of the motor rotational shaft 41, and a separate flange member 52 is fitted over the left end of the rear axle 15.
(41) The flange member 52 includes a cylindrical portion 52b and a flange 52a. The cylindrical portion 52b is fitted over the rear axle 15. The flange 52a of an increased diameter is formed at the left end of the cylindrical portion 52b.
(42) Between the cylindrical portion 52b of the flange member 52 and the inner race of the bearing 31, an annular retainer member 53 is placed, and the retainer member 53 is fitted over the rear axle 15. The flange member 52 is positioned such that the left end face of the flange 52a is located approximately flush with the left end face of the rear axle 15.
(43) A planetary carrier 55 is supported in an axially slidable manner on the cylindrical portion 52b of the flange member 52.
(44) As shown by dotted pattern in
(45) The planetary carrier 55 is supported on the outer periphery of the cylindrical portion 52b of the flange member 52 in an axially slidable manner. A disc spring 54 is interposed between the disc portion 55a of the planetary carrier 55 and the retainer member 53. The planetary carrier 55 is urged leftward by the disc spring 54.
(46) The left end face of the disc portion 55a of the planetary carrier 55 faces the right end face of the flange 52a of the flange member 52, and as shown in
(47) In other words, the torque cam 56 transmits power between the flange member 52 and the planetary carrier 55 while absorbing relative torque variation by axial movement of the planetary carrier 55 axially urged by the disc spring 54.
(48) When an excessive relative torque greater than a permissible value is applied, the planetary carrier 55 axially urged by the disc spring 54 is moved against the urging force of the disc spring 54, whereby the torque cam 56 releases mutual engagement between the uneven surfaces 56c and 56f to block the transmission of power. Thus a torque limiter mechanism 57 is provided.
(49) Through each of the distal ends of the three arms 55b of the planetary carrier 55, a support shaft 60 passes from right to left. Each of the support shafts 60 rotatably supports thereon a first planetary gear 61 of a larger diameter and a second planetary gear 62 of a smaller diameter in integrally rotatable manner.
(50) The first planetary gear 61 of the larger diameter is located at the same axial position as that of the sun gear 51, which is located on the right portion of the motor rotational shaft 41. Therefore the first planetary gear 61 meshes with the sun gear 51.
(51) The support shaft 60 has a cylindrical shaft portion 60b as a main body, and the support shaft 60 has a flanged head 60a at the right end of the cylindrical shaft portion 60b. On the support shaft 60, a male screw 60c with a reduced diameter is formed at the distal end (left end) of the cylindrical shaft portion 60b.
(52) The support shaft 60 passes through the distal end of each of the arms 55b of the planetary carrier 55, with the flanged head 60a in abutment with the arm 55b. In this condition, the second planetary gear 62 of the smaller diameter is rotatably supported through a needle bearing 63 on the cylindrical shaft portion 60b of the support shaft 60, with the cylindrical shaft portion 60b protruding leftward from the arm 55b.
(53) The second planetary gear 62 has a cylindrical portion 62s extending leftward, and the first planetary gear 61 of the larger diameter is fitted on the cylindrical portion 62s.
(54) The first planetary gear 61 and the second planetary gear 62 rotates integrally.
(55) An annular support member 64 is provided on the male screw 60c on the left end of each of the three support shafts 60, and the annular support member 64 is placed along the left side of the first planetary gear 61. The male screw 60c extends out of the annular support member 64, and a nut 65 is screwed onto the protruding male screw 60c. Thus, the planetary carrier 55 and the annular support members 64, between which the cylindrical shaft portion 60b of each of the three mutually parallel support shafts 60 are placed, are fastened integrally.
(56) An annular internal gear (ring gear) 66 is provided to be in axial abutment with the left end surface of the narrow cylindrical portion 32a of the speed reducer cover 32, which is positioned on the right side of the planetary carrier 55 and supported by the bearing 31. The annular internal gear 66 is attached to the left end surface of the narrow cylindrical portion 32a with fixing bolts 67.
(57) The three second planetary gears 62 mesh with the internal tooth of the annular internal gear 66.
(58)
(59) Referring to
(60) The planetary speed reducer 50 is configured as described above. When the electric motor 40 is actuated to rotate the motor rotational shaft 41, the sun gear 51 is rotated. Since the three first planetary gears 61 mesh with the sun gear 51 and the three second planetary gears 62 mesh with the annular internal gear 66, and since each of the three first planetary gears 61 and the corresponding one of the three second planetary gears 62 integrally rotate together, the first and second planetary gears 61 and 62 being rotated are then caused to revolve around the sun gear 51. Consequently, the planetary carrier 55, supporting the three sets of the first and second planetary gears 61 and 62, follows the revolving motion of the first and second planetary gears 61 and 62 to rotate, so as to perform its speed reducing operation to reduce the rotational speed (see
(61) The rotation of the planetary carrier 55 is transmitted to the flange member 52 through the engagement of the uneven surface 56c and 56f of the torque cam 56 (see
(62) In this manner, the operation of the electric motor 40 serves as a power for assisting travel by pedal, but with the use of the motor power transmission device 30, the power-assisted pedal vehicle 1 is capable of traveling only by the power of the electric motor 40.
(63) During normal travel, the power of the electric motor 40 acts as auxiliary power as described above. When excessive back torque is applied during the normal travel from the rear wheel 23 to the motor power transmission device 30, the torque limiter mechanism 57 including the torque cam 56 actuates. The torque cam 56 is provided between the flange member 52 and the planetary carrier 55, and the flange member 52 is fitted to the left end of the rear axle 15.
(64) The operation of the torque limiter mechanism 57 will be described with reference to
(65)
(66) The views shown in
(67) Since back torque is transmitted to the rear axle 15 from the rear wheel 23, the back torque is applied first to the flange member 52. Then, as shown in
(68) Thereupon, the planetary carrier 55 is axially moved against the urging force of the disc spring 54 so that the trapezoidal protrusions on the carrier uneven surface 56c are caused to slide up along the inclined side surfaces of the trapezoidal protrusions of the flange uneven surface 56f (see
(69) After the trapezoidal protrusions of the carrier uneven surface 56c have completely slid up along the inclined side surface of the trapezoidal protrusions on the flange uneven surface 56f, as shown in
(70) Then, the trapezoidal protrusions of the carrier uneven surface 56c climb over the trapezoidal protrusions of the flange uneven surface 56f, and the urging force of the disc spring 54 causes the trapezoidal protrusions of the carrier uneven surface 56c to be engaged again with the trapezoidal protrusions of the flange uneven surface 56f (see
(71) Accordingly, insofar as excessive back torque is input from the rear wheel 23 to the rear axle 15 to be applied to the flange member 52, the process from
(72) Therefore, the torque limiter mechanism 57 blocks the transmission of excessive back torque to the planetary carrier 55 of the planetary speed reducer 50, and thus the torque limiter mechanism 57 can avoid applying excessive load to the planetary speed reducer 50, so that the planetary speed reducer 50 is protected.
(73) An embodiment of the motor power transmission device in accordance with the present invention has been described in detail, and the embodiment produces the following advantageous effects.
(74) Because, as illustrated in
(75) As illustrated in
(76) Because, as illustrated in
(77) As illustrated in
(78) The motor power transmission device 30 in accordance with an embodiment according to the present invention has been described, but it should be understood that aspects of the present invention are not limited to the above embodiment and various aspects embodied without departing from the scope and sprit of the present invention are included.
REFERENCE SINGS LIST
(79) 1 . . . Power-assisted pedal vehicle
(80) 2 . . . Main frame
(81) 3 . . . Center frame
(82) 4 . . . Bearing
(83) 5 . . . Seat post
(84) 6L, 6R, 7L, 7R . . . Rear frame
(85) 10 . . . Pedal shaft
(86) 11 . . . Pedal arm
(87) 12 . . . Pedal
(88) 13 . . . Drive sprocket
(89) 15 . . . Rear axle
(90) 16 . . . Bearing member
(91) 17 . . . Bearing
(92) 18 . . . Support sleeve
(93) 19 . . . One-way clutch
(94) 20 . . . Sprocket holder
(95) 21 . . . Driven sprocket
(96) 22 . . . Drive chain
(97) 23 . . . Rear wheel
(98) 24 . . . Hub plate
(99) 25 . . . Hub case
(100) 26b . . . Bolt
(101) 26n . . . Nut
(102) 27 . . . Spoke
(103) 28 . . . Rim
(104) 29 . . . Rear wheel tire
(105) 30 . . . Motor power transmission device
(106) 31 . . . Bearing
(107) 32 . . . Speed reducer cover
(108) 32a . . . Cylindrical portion
(109) 32b . . . Bottom wall
(110) 33 . . . Motor transmission case
(111) 33a . . . Cylindrical portion
(112) 33b . . . Bearing wall
(113) 34 . . . Bolt
(114) 35 . . . Motor cover
(115) 35a . . . Cylindrical portion
(116) 35b . . . Bottom wall
(117) 36 . . . Bolt
(118) 40 . . . Electric motor
(119) 41 . . . Motor rotational shaft
(120) 42 . . . Motor rotor
(121) 43 . . . Motor stator
(122) 45 . . . Bearing
(123) 46 . . . Bearing
(124) 50 . . . Planetary speed reducer
(125) 51 . . . Sun gear
(126) 52 . . . Flange member
(127) 52a . . . Flange
(128) 52b . . . Cylindrical portion
(129) 53 . . . Retainer member
(130) 54 . . . Disc spring
(131) 55 . . . Planetary carrier
(132) 55a . . . Disc portion
(133) 55b . . . Arm
(134) 56 . . . Torque cam
(135) 57 . . . Torque limiter mechanism
(136) 60 . . . Support shaft
(137) 61 . . . First planetary gear
(138) 62 . . . Second planetary gear
(139) 63 . . . Needle bearing
(140) 64 . . . Annular support member
(141) 65 . . . Nut
(142) 66 . . . Annular internal gear (ring gear)
(143) 67 . . . Mounting bolt