ATTACHMENT STRUCTURE FOR SOLENOID VALVE TO CARBURETOR UNIT

20200072162 ยท 2020-03-05

    Inventors

    Cpc classification

    International classification

    Abstract

    An attachment structure for a solenoid valve which can be stably attached to and removed from a carburetor unit with a single movement and without increasing the number of parts. A rod-like supporting portion is disposed a predetermined distance away from a surface of a carburetor unit and extending in a direction substantially perpendicular to a direction of and installed near an opening in the surface of the carburetor unit. A cylindrical engaging portion extends from a circumferential face of a cylindrical body fitted on the solenoid valve substantially perpendicular to an axial line of the rod-like supporting portion, and forms a groove-like engagement portion which is narrower in diameter than the rod-like supporting portion, whereby the engaging portion, via the groove-like engagement portion, is coupled to and supported by rod-like supporting portion when an insertion portion of the solenoid valve is inserted into the opening.

    Claims

    1. A carburetor comprising a body, a solenoid valve insertable into an opening formed on a surface of the body and in communication with a fuel path, a supporting structure disposed at a predetermined distance away from the surface of the body adjacent to the opening in the surface of the body, and an engaging portion extending from an outer face of a cover fitted over a main valve unit of the solenoid valve so as to expose an insertion portion of the solenoid valve, the engaging portion releasably coupling the supporting structure when the insertion portion of the solenoid valve is inserted into the opening in the carburetor unit.

    2. The carburetor of claim 1, wherein the engaging portion includes a groove that is narrower than a dimension of a portion of the supporting structure engageable by the groove.

    3. The carburetor of claim 1, wherein at least one of the engaging portion or the supporting structure is formed from a suitably elastic hard material.

    4. The carburetor of claim 2, wherein at least one of the engaging portion or the supporting structure is formed from a suitably elastic hard material.

    5. The carburetor of claim 2, wherein the groove of the engaging portion is formed substantially perpendicularly to the axial line direction of the cover.

    6. The carburetor of claim 3, wherein the groove of the engaging portion is formed substantially perpendicularly to the axial line direction of the cover.

    7. The carburetor of claim 1, wherein the body is a molded aluminum die cast product, a molded resin product, or another type of molded product, and a holding portion which holds both ends of the supporting structure a predetermined distance away from the surface is formed integrally with the body.

    8. The carburetor of claim 1, wherein the engaging portion is rotatably engageable with the supporting structure by rotating the solenoid valve around a longitudinal axis of the solenoid valve with the insertion portion inserted into the opening.

    9. An attachment structure for a solenoid valve which can be attached to and removed from a carburetor unit, the solenoid valve being insertable into an opening formed on a surface of the carburetor unit and communicating with a fuel path, comprising a supporting structure disposed at a predetermined distance away from a surface of a body of a carburetor unit adjacent an opening in the surface of the body, and a engaging portion extending from the solenoid valve in a direction substantially perpendicular to an axial direction of the opening in the surface of the body, the engaging portion releasably coupling the supporting structure when an insertion portion of the solenoid valve is inserted into the opening in the carburetor unit.

    10. The attachment structure for a solenoid of claim 9, wherein the supporting structure comprising an elongate rod.

    11. The attachment structure for a solenoid of claim 9, wherein the engaging portion extends from an outer face of a cover fitted over a main valve unit of the solenoid valve so as to axially expose the insertion portion.

    12. The attachment structure for a solenoid of claim 9, wherein the engaging portion includes a groove that is narrower than a dimension of a portion of the supporting structure engageable by the groove.

    13. The attachment structure for a solenoid valve of claim 9, wherein at least one of the engaging portion or the supporting structure is formed from a suitably elastic hard material.

    14. The attachment structure for a solenoid valve of claim 12, wherein at least one of the engaging portion or the supporting structure is formed from a suitably elastic hard material.

    15. The attachment structure for a solenoid valve of claim 11, wherein the groove of the engaging portion is formed substantially perpendicularly to the axial direction of the cover.

    16. The attachment structure for a solenoid valve of claim 13, wherein the groove of the engaging portion is formed substantially perpendicularly to the axial direction of the opening in the surface of the carburetor unit.

    17. The attachment structure for a solenoid valve of claim 9, wherein the body of the carburetor unit is a molded aluminum die cast product, a molded resin product, or another type of molded product, and a holding portion which holds both ends of the supporting structure a predetermined distance away from the surface is formed integrally with the body of the carburetor unit.

    18. The attachment structure for a solenoid valve of claim 9, the engaging portion is rotatably engageable with the supporting structure by rotating the solenoid valve around a longitudinal axis of the solenoid valve with the insertion portion inserted into the opening releasably coupling and uncoupling with the supporting structure.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0016] FIG. 1 is an oblique view of one embodiment of a solenoid valve of the present invention and a carburetor unit in which the solenoid valve is used.

    [0017] FIG. 2 is a partial oblique view showing the solenoid valve which is an embodiment shown in FIG. 1 attached to the carburetor unit.

    [0018] FIG. 3 is a detailed view showing a process for attaching and removing the solenoid valve shown in FIG. 1 to and from a carburetor unit.

    [0019] FIG. 4 is an oblique view of a conventional solenoid valve and a carburetor unit in which the solenoid valve is used.

    [0020] FIG. 5 is a detailed view showing a conventional solenoid valve attached to a carburetor unit.

    [0021] FIG. 6 is a detailed view showing a conventional solenoid valve attached in a different manner to a carburetor unit.

    DESCRIPTION OF THE PREFERRED EMBODIMENTS

    [0022] Next, a preferred mode for carrying out the present invention is described.

    [0023] FIG. 1 shows a a preferred embodiment of a carburetor unit 1 and a solenoid valve 2 of the present invention. As with conventional solenoid valves, the solenoid valve 2 has a hard synthetic resin cover 22 in which a connector 21 is formed as a protrusion for supplying power to a built-in solenoid (not shown in the drawings), and an insertion portion 23 which is exposed at the tip.

    [0024] The carburetor unit 1 of the present embodiment is formed through aluminum die cast molding or the like. An opening 12, which communicates with a fuel supply path formed inside (not shown in the drawings), is formed in a surface 11 thereof. The tip (insertion portion) 23 of the solenoid valve 2 is inserted into the opening 12.

    [0025] A rod-like supporting portion 4 is disposed near the opening 12 at a predetermined distance from the surface 11 of the carburetor unit 1 and extending in a direction which is substantially perpendicular to the direction of the opening 12 in the surface 11 of the carburetor unit 1 into which the tip (insertion portion) 23 of the solenoid valve 2 is inserted.

    [0026] In particular, with the present embodiment, the rod-like supporting portion 4 is supported a predetermined distance from the surface 11 of the carburetor unit 1 at both ends by protrusions 41, 41 protruding from the surface 11 of the carburetor unit 1 and opposing one another at a predetermined distance.

    [0027] The solenoid valve 2 is such that the cylindrical cover 22, which is formed from a hard material having suitable elasticity, has a cylindrical engaging portion 5 which is supported on an outer circumferential surface and extending in a direction which is substantially perpendicular to the axial line along which the rod-like supporting portion 4 is inserted and supported. The cylindrical engaging portion 5 includes a groove-like engagement portion 51 which is narrower than the diameter of the rod-like supporting portion 4.

    [0028] With the present embodiment, the length of the rod-like supporting portion 4 is longer than the engaging portion 5 which is fitted onto the rod-like supporting portion 4 by at least a predetermined length.

    [0029] To attach the solenoid valve 2 having this configuration to the carburetor unit 1, the tip (insertion portion) 23 of the solenoid valve 2 is inserted into the opening 12 formed in the surface 11 of the carburetor unit 1, and which communicates with the fuel supply path (not shown in the drawings), and the engaging portion 5, which is formed on the cylindrical cover 22 of the solenoid valve 2, is coupled, via the groove-like engagement portion 51, to and supported by the rod-like supporting portion 4, which is supported on the surface 11 of the carburetor unit 1.

    [0030] Note that the present embodiment is designed such that the distance of the rod-like supporting portion 4 from the surface 11 of the carburetor unit 1 is the same as the distance from the surface 11 of the carburetor unit 1 in the engaging portion 5 when the tip (insertion portion) 23 of the solenoid valve 2 is inserted into the opening 12. Therefore, as shown in FIG. 3, the tip (insertion portion) 23 of the solenoid valve 2 is first inserted into the opening 12 without the engaging portion 5 and the rod-like supporting portion 4 being in contact, and then the engaging portion 5 and the rod-like supporting portion 4 are fitted together along matching axial lines via the groove-like engagement portion 51 by rotating the solenoid valve 2 inside the opening 12.

    [0031] Thus, with the present embodiment the solenoid valve 2 is attached solidly and simply into the carburetor unit 1 simply by inserting the solenoid valve 2 into the opening 12 of the carburetor unit 1 and fitting the engaging portion 5 and the rod-like supporting portion 4 together.

    [0032] The solenoid valve 2 is such that the cylindrical cover 22, which is formed from a hard material having suitable elasticity, has a cylindrical engaging portion 5 which is supported on an outer circumferential surface and extending in a direction which is substantially perpendicular to the axial line along which the rod-like supporting portion 4 is inserted and supported. The cylindrical engaging portion 5 includes a groove-like engagement portion 51 which is narrower than the diameter of the rod-like supporting portion 4. The rod-like supporting portion 4 is supported on the surface 11 of the carburetor unit 1. Therefore, attachment is solid.

    [0033] Note that it is also possible to remove the solenoid valve 2 simply by rotating it in the opposite direction from the attachment position, as shown in FIG. 3.

    [0034] All features, elements, components, functions, and steps described with respect to any embodiment provided herein are intended to be freely combinable and substitutable with those from any other embodiment. If a certain feature, element, component, function, or step is described with respect to only one embodiment, then it should be understood that that feature, element, component, function, or step can be used with every other embodiment described herein unless explicitly stated otherwise. This paragraph therefore serves as antecedent basis and written support for the introduction of claims, at any time, that combine features, elements, components, functions, and steps from different embodiments, or that substitute features, elements, components, functions, and steps from one embodiment with those of another, even if the following description does not explicitly state, in a particular instance, that such combinations or substitutions are possible. Express recitation of every possible combination and substitution is overly burdensome, especially given that the permissibility of each and every such combination and substitution will be readily recognized by those of ordinary skill in the art upon reading this description.

    [0035] In many instances, entities are described herein as being coupled to other entities. It should be understood that the terms coupled and connected (or any of their forms) are used interchangeably herein and, in both cases, are generic to the direct coupling of two entities (without any non-negligible (e.g., parasitic) intervening entities) and the indirect coupling of two entities (with one or more non-negligible intervening entities). Where entities are shown as being directly coupled together, or described as coupled together without description of any intervening entity, it should be understood that those entities can be indirectly coupled together as well unless the context clearly dictates otherwise.

    [0036] While the embodiments are susceptible to various modifications and alternative forms, specific examples thereof have been shown in the drawings and are herein described in detail. It should be understood, however, that these embodiments are not to be limited to the particular form disclosed, but to the contrary, these embodiments are to cover all modifications, equivalents, and alternatives falling within the spirit of the disclosure. Furthermore, any features, functions, steps, or elements of the embodiments may be recited in or added to the claims, as well as negative limitations that define the inventive scope of the claims by features, functions, steps, or elements that are not within that scope.

    KEY

    [0037] 1 Carburetor unit

    [0038] 2 Solenoid valve

    [0039] 4 Rod-like supporting portion

    [0040] 5 Engaging portion

    [0041] 11 Surface

    [0042] 21 Connector

    [0043] 22 Cover

    [0044] 23 Tip (insertion portion)

    [0045] 51 Groove-like engagement portion