METHOD FOR PREPARING AN INFRARED REFLECTIVE DEVICE

Abstract

A method for preparing an infrared reflective device, including: preparing a first and second conductive light-transmitting substrates which are arranged opposite to each other; preparing a parallel alignment layer on a respective surface of each conductive light-transmitting substrate facing to the other; preparing a liquid crystal cell using the two conductive light-transmitting substrates; mixing a negative liquid crystal, a chiral dopant, a liquid crystal monomer and a photoinitiator to obtain a liquid crystal mixture; injecting the liquid crystal mixture into the liquid crystal cell; connecting the first conductive light-transmitting substrate to a negative pole of a power supply assembly, connecting the second conductive light-transmitting substrate to a positive pole of the power supply assembly; and carrying out ultraviolet irradiation to polymerize the liquid crystal monomer so as to form a polymer network with a gradient density distribution in a direction perpendicular to the conductive light-transmitting substrates.

Claims

1. A method for preparing an infrared reflective device, comprising: S1: preparing a first conductive light-transmitting substrate and a second conductive light-transmitting substrate, the first conductive light-transmitting substrate and the second conductive light-transmitting substrate being arranged opposite to each other; S2: spin-coating an alignment layer on each of a surface of the first conductive light-transmitting substrate facing the second conductive light-transmitting substrate and a surface of the second conductive light-transmitting substrate facing the first conductive light-transmitting substrate, and performing parallel rubbing alignment; S3: preparing a liquid crystal cell using the first conductive light-transmitting substrate and the second conductive light-transmitting substrate; S4: uniformly mixing and heating a negative liquid crystal, a chiral dopant, a liquid crystal monomer and a photoinitiator to obtain a liquid crystal mixture; S5: injecting the liquid crystal mixture into the liquid crystal cell, the liquid crystal monomer and the chiral dopant enabling the negative liquid crystal to form into a cholesteric helical structure; S6: connecting the first conductive light-transmitting substrate to a negative pole of a power supply assembly, connecting the second conductive light-transmitting substrate to a positive pole of the power supply assembly, at least one of the liquid crystal monomer and the chiral dopant capturing impurity cations in the liquid crystal mixture to be positively charged to move towards the first conductive light-transmitting substrate; and S7: using ultraviolet light to irradiate the liquid crystal cell, thereby the liquid crystal monomer is initiated by the photoinitiator to be polymerized so as to form a polymer network with a gradient density distribution in a direction perpendicular to the first conductive light-transmitting substrate, the negative liquid crystal being dispersed in the polymer network.

2. The method for preparing an infrared reflective device according to claim 1, wherein at least one of the liquid crystal monomer and the chiral dopant has an ester group capable of capturing cation.

3. The method for preparing an infrared reflective device according to claim 1, wherein the liquid crystal monomer is at least one of RM82, RM257 and M04031.

4. The method for preparing an infrared reflective device according to claim 1, wherein the chiral dopant is at least one of S811, R811, S1011, R1011, ZLI-4572.

5. The method for preparing an infrared reflective device according to claim 1, wherein the photoinitiator is Irgacure-651 or Irgacure-369.

6. The method for preparing an infrared reflective device according to claim 1, wherein the negative liquid crystal is at least one of MLC-2079, HNG708200-100, HNG30400-200.

7. The method for preparing an infrared reflective device according to claim 1, wherein the ultraviolet light irradiates the liquid crystal cell from the first conductive light-transmitting substrate.

8. The method for preparing an infrared reflective device according to claim 1, wherein both the first conductive light-transmitting substrate and the second conductive light-transmitting substrate comprise a substrate, and each substrate is coated with a conducting layer on a respective surface facing the other substrate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] FIG. 1 is a schematic view of a process for preparing an infrared reflective device; and

[0024] FIG. 2 is a schematic view of adjusting the infrared reflection waveband of an infrared reflective device.

DETAILED DESCRIPTION

Embodiment One

[0025] Referring to FIG. 1, an infrared reflective device is prepared according to the following steps. First, preparing a first conductive light-transmitting substrate 8 and a second conductive light-transmitting substrate 9 arranged opposite to the first conductive light-transmitting substrate 8. The first conductive light-transmitting substrate 8 and the second conductive light-transmitting substrate 9 each include a substrate 1. Each substrate 1 is coated with a conducting layer 2 on a respective surface facing the other substrate. Each of the first conductive light-transmitting substrate 8 and the second conductive light-transmitting substrate 9 is spin-coated with an alignment layer 3 at a respective side facing the other substrate, on which a parallel rubbing alignment is performed. That is, the alignment layer 3 is spin-coated on the conducting layer 2. The first conductive light-transmitting substrate 8 and the second conductive light-transmitting substrate 9 are prepared into a liquid crystal cell. A negative liquid crystal, a chiral dopant 4, a liquid crystal monomer 11, and a photoinitiator are weighed into a brown reagent bottle in a mass ratio of 81:13:5:1 and mixed by stirring. The brown bottle is heated to 60 degrees Celsius, and at the same time stirred uniformly at a speed of 40 revolutions per second to transform the mixture into a chiral nematic liquid crystal mixture with a decrease in viscosity. The liquid crystal monomer 11 and the chiral dopant 4 enable the negative liquid crystal to form a cholesteric helical structure 5, and then the liquid crystal mixture is injected into the liquid crystal cell, wherein the liquid crystal monomer 11 and the chiral dopant 4 both have an ester group capable of capturing impurity cations 7 in the liquid crystal mixture and enabling themselves to be positively charged. The liquid crystal monomer is at least one of RM82, RM257 and M04031. The chiral dopant is at least one of S811, R811, S1011, R1011 and ZLI-4572. The photoinitiator is either Irgacure-651 or Irgacure-369. The negative liquid crystal is at least one of MLC-2079, HNG708200-100 and HNG30400-200.

[0026] In this embodiment, the negative liquid crystal is MLC-2079 from Merck & Co., Germany, and the liquid crystal monomer 11 is RM82 from Merck & Co., Germany, with a structural formula:

##STR00001##

[0027] The chiral dopant 4 is S811 from Merck & Co., Germany, with a structural formula:

##STR00002##

[0028] The photoinitiator is Irgacure-651, with a structural formula:

##STR00003##

[0029] Under the function of the parallel alignment layer 3, an axis of the cholesteric helical structure 5 is perpendicular to the first conductive light-transmitting substrate 8. The first conductive light-transmitting substrate 8 is connected to a negative pole of a power supply assembly 6, and the second conductive light-transmitting substrate 9 is connected to a positive pole of the power supply assembly 6. The liquid crystal monomer 11 and the chiral dopant 4 each have an ester group capable of capturing impurity cations 7 in the liquid crystal mixture and enabling the liquid crystal monomer 11 and the chiral dopant 4 to have positive charges. The positively charged liquid crystal monomer 11 and the chiral dopant 4 then move towards the first conductive light-transmitting substrate 8, such that the concentration of the liquid crystal monomer 11 and the concentration of the chiral dopant 4 both decrease gradually in a direction from the first conductive light-transmitting substrate 8 to the second conductive light-transmitting substrate 9, that is, there exists a concentration gradient for each of the liquid crystal monomer 11 and the chiral dopant 4.

[0030] According to HTP=1/Pc (1), where HTP is a spirally twisted force, P is a pitch and c is a mass fraction of the chiral dopant 4, it can be concluded that a concentration gradient is present in the chiral dopant 4 when the total mass remains unchanged, resulting in a mass fraction gradient thereof. According to the formula (1), a pitch gradient of the cholesteric liquid crystal can be then formed. According to =(n.sub.en.sub.o)P=nP (2), where n.sub.e is an ordinary refractive index, n.sub.o is an extraordinary refractive index, An is a difference between the refractive indexes, and , is a bandwidth of a reflection spectrum, it can then be concluded in combination with the formula (1) that the concentration gradient present in the chiral dopant 4 can result in a wider reflection bandwidth.

[0031] By using ultraviolet light 12 to irradiate the liquid crystal cell in any directions while maintaining an electrical connection of the first conductive light-transmitting substrate 8 to the negative pole of the power supply assembly 6 and an electrical connection of the second conductive light-transmitting substrate 9 to the positive pole of the power supply assembly 6, the photoinitiator initiates the liquid crystal monomer 11 to polymerize to form a polymer network 10. The concentration gradient present in the liquid crystal monomer 11 results in a density gradient in the polymer network 10. The polymer network 10 is relatively dense at one side adjacent to the first conductive light-transmitting substrate 8 so that the pitch of the chiral nematic liquid crystal can be compressed, and the polymer network 10 is relatively loose at the other side adjacent to the second conductive light-transmitting substrate 9 so that the pitch of the chiral nematic liquid crystal can be stretched. The concentration gradient in the chiral dopant 4 and the concentration in the polymer network 10 collectively cause a pitch gradient, so that the infrared reflective device has a wider bandwidth which can reflect more infrared light, which is beneficial for reducing the indoor temperature.

[0032] If it is required to adjust the reflection waveband of the infrared reflective device, as shown in FIG. 2, the first conductive light-transmitting substrate 8 may be electrically connected to the positive pole of the power supply assembly 6 and the second conductive light-transmitting substrate 9 may be electrically connected to the negative pole of the power supply assembly 6. The positively charged chiral dopant 4 and the polymer network 10 both then move towards the second conductive light-transmitting substrate 9 causing a pitch reduction in the cholesteric liquid crystal. As a result, the infrared reflection waveband is narrowed which can reduce the infrared reflection, which is beneficial for increasing indoor temperature.

Embodiment Two

[0033] This embodiment is substantially identical to the embodiment one, except that a mass ratio of the negative liquid crystal, the chiral dopant, the photopolymerizable monomer and the photoinitiator is 79.5:14.5:5:1. The liquid crystal monomer is RM257 and has an ester group capable of capturing cation. The chiral dopant is R811. The photoinitiator is Irgacure-369 with a structural formula:

##STR00004##

[0034] The negative liquid crystal is HNG30400-200. The ultraviolet light irradiates the liquid crystal cell from the first conductive light-transmitting substrate.

Embodiment Three

[0035] This embodiment is substantially identical to the embodiment one, except that a mass ratio of the negative liquid crystal, the chiral dopant, the photopolymerizable monomer and the photoinitiator is 80.4:13.6:5:1. The chiral dopant has an ester group capable of capturing cation. The liquid crystal monomer is M04031. The chiral dopant is S1011. The photoinitiator is Irgacure-369. The negative liquid crystal is HNG708200-100.