ARTIFICIAL INTERVERTEBRAL DISC
20200069436 ยท 2020-03-05
Assignee
Inventors
Cpc classification
A61F2002/30563
HUMAN NECESSITIES
A61F2002/443
HUMAN NECESSITIES
A61F2002/30663
HUMAN NECESSITIES
A61F2002/30884
HUMAN NECESSITIES
International classification
Abstract
This invention concerns an artificial intervertebral disc for installation in an intervertebral space between adjacent vertebral bodies. The artificial intervertebral disc prosthesis comprises an upper plate, a lower plate and a mobile core element, which is, in use, located between the upper and lower plates. The mobile core element includes a first contoured surface that has a flexion/extension radius that is larger by a determined amount than the radius of its second contoured surface that results in an instantaneous centre of rotation below the midline of the intervertebral disc space, thereby approximating the typical instantaneous centre of rotation of a natural disc. The first contoured surface of the mobile core element has a lateral bending radius that is unequal to the value of the flexion/extension radius, thereby allowing the mobile core element to self-centre on the second surface of the upper plate when under preload. The mobile core element may further be compressible and may include a resilient element located within the mobile core element. Deformation of the resilient element may be contained to obtain an exponential increase in spring stiffness of the resilient element during compression.
Claims
1. An artificial intervertebral disc for installation in an intervertebral space between adjacent vertebral bodies, the artificial intervertebral disc prosthesis comprising: an upper plate having a first surface to engage with a first of the adjacent vertebral bodies and a second surface comprising a contoured, partially toroidal articulating wear surface; a lower plate having a first surface to engage with a second of the adjacent intervertebral bodies and a second surface comprising a contoured, partially spherical articulating wear surface; and a mobile core element which is, in use, located between the upper and lower plates such that the upper and lower plates articulate over the mobile core element; wherein the mobile core element comprises a first contoured surface which substantially corresponds to the second surface of the upper plate and a second contoured surface which substantially corresponds to the second surface of the lower plate, wherein the first contoured surface of the mobile core element has a flexion/extension radius that is larger by a determined amount than that of the radius of the second contoured surface that results in an instantaneous centre of rotation below the midline of intervertebral disc space, thereby approximating the typical instantaneous centre of rotation of a natural disc, and wherein the first contoured surface of the mobile core element has a lateral bending radius that is unequal to the value of the flexion/extension radius, thereby allowing the mobile core element to self-centre on the second surface of the upper plate when under preload; and wherein the mobile core element comprises a first body and a second body which are moveable relative to one another between a first, uncompressed configuration and a second compressed configuration, and wherein the first body and second body are arranged to restrict deformation of a resilient element located within the mobile core element as the mobile core element is compressed through movement of the first and second bodies into their compressed configuration, thereby obtaining an exponential increase in spring stiffness of the resilient element during compression.
2. (canceled)
3. An artificial intervertebral disc according to claim 1, wherein the resilient member is located within an enclosed volume within the mobile core element.
4. An artificial intervertebral disc according to claim 3, wherein the enclosed volume is defined between the upper body and the lower body such that compression of the mobile core element reduces the free space within the enclosed volume, thereby containing the deformation of the resilient element.
5. (canceled)
6. (canceled)
7. (canceled)
8. (canceled)
9. An artificial intervertebral disc according to claims 1, wherein the first body includes a recess for receiving the resilient element.
10. An artificial intervertebral disc according to claim 9, wherein the recess is in the form of an elliptical bore.
11. An artificial intervertebral disc according to claim 10, wherein the elliptical bore defines a substantially flat, bottom surface and a substantially flat, perimetrical surface, in which the resilient element is, in use, received such that the perimetrical surface contacts the radial outer portion of the resilient element during compression of the mobile core element.
12. An artificial intervertebral disc according to claim 9, wherein the second body includes a protrusion carrying a surface on which the resilient element settles.
13. An artificial intervertebral disc according to claim 12, wherein the protrusion is received in the recess of the first body when the bodies are moved into their compressed configuration.
14. An artificial intervertebral disc according to claim 13, wherein recess and protrusion carry bearing surfaces which slide over each other as the mobile core element is compressed, thereby allowing lateral load transmission between the first and second bodies.
15. An artificial intervertebral disc according to claim 12, wherein the protrusion is elliptical.
16. An artificial intervertebral disc according to claim 15, wherein the protrusion carries a surface on which the resilient element settles.
17. An artificial intervertebral disc according to claim 15, wherein the elliptical protrusion is received in the elliptical bore when the first and second bodies are moved into their compressed configuration.
18. An artificial intervertebral disc according to claim 1, wherein the resilient element is an elliptical elastic component.
19. An artificial intervertebral disc according to claim 18, wherein the resilient element is a silicone insert.
20. An artificial intervertebral disc according to claim 1, wherein the resilient core element has means for locating the resilient element in the bore of the upper body.
21. An artificial intervertebral disc according to claim 20, wherein the resilient element is shaped complementary to the bore such that the resilient element locates automatically within the bore when received in the bore.
22. A method of approximating the natural behaviour of an intervertebral disc in an artificial intervertebral disc by compressing a compressible mobile core of the artificial intervertebral disc while restricting the deformation of a resilient element located in the mobile core, thereby obtaining an exponential increase in spring stiffness during compression.
23. A method according to claim 22, including restricting compression of the resilient element by locating the resilient element in an enclosed space.
24. A method according to claim 23, including reducing the volume of the enclosed space during compression of the mobile core.
25. A method according to claim 24, including allowing the resilient core to expand radially while compressing the resilient core axially.
26. A method according to claim 22, including locating the resilient core inside an elliptical bore inside an upper body of the core.
27. A method according to claim 26, including compressing the resilient core by moving a lower body relative to the upper body.
28. A method according to claim 27, including carrying the resilient element on the lower body and moving the lower body in the bore located in the upper body when compressing the resilient element.
29. A method according to claim 28, including sliding the lower body along a bearing surface of the bore inside the upper body when compressing the resilient insert.
30. A method according to claim 22, including preventing rotational movement of the resilient element relative to the upper body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0081] The invention will now be described in more detail, by way of example only, with reference to the accompanying drawings in which:
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DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
[0109] Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising, or having and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms mounted, connected, supported, and coupled and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings and are thus intended to include direct connections between two members without any other members interposed therebetween and indirect connections between members in which one or more other members are interposed therebetween. Further, connected and coupled are not restricted to physical or mechanical connections or couplings. Additionally, the words lower, upper, upward, down and downward designate directions in the drawings to which reference is made. The terminology includes the words specifically mentioned above, derivatives thereof, and words or similar import. It is noted that, as used in this specification and the appended claims, the singular forms a, an, and the, and any singular use of any word, include plural referents unless expressly and unequivocally limited to one referent. As used herein, the term include and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
[0110] Referring to the drawings, in which like numerals indicate like features, a non-limiting example of a first embodiment of an artificial intervertebral disc in accordance with the invention is generally indicated by reference numeral 10. The artificial intervertebral disc 10 could also be referred to as an intervertebral disc prosthesis.
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[0112] The upper plate 20 of the intervertebral disc 10 has a first surface 21 for engagement with a first adjacent vertebral body of a patient's spine. In the illustrated embodiment the upper plate 20 has a substantially domed, centrally raised first surface 21. The first surface 21 of the upper plate is tapered to create two bevelled surfaces 22.1 and 22.2 on opposed sides of the upper plate 20. The upper plate 20 further carries a number of angle serrations 23 defining ridges 24 and grooves 25, located between the ridges. Best seen in
[0113] Still referring to
[0114] Referring now in particular to
[0115] The upper plate 20 further has two retaining formations in the form of internal pockets 31.1 and 31.2. The pockets 31.1 and 31.2 are defined by the socket 29. Probably best seen in
[0116] The undercuts are shaped complementary to the mobile core element 60. More about this is said below.
[0117] The second or lower plate 40 of the intervertebral disc 10 also has a first surface 41 for engagement with a second adjacent vertebral body of a patient's spine. In the illustrated embodiment the lower plate 40 has a substantially domed, centrally raised first surface 41. The first surface 41 of the lower plate is again tapered to create two bevelled surfaces 42.1 and 42.2 on opposed sides of the lower plate 40. Similarly to the upper plate 20, the lower plate carries a number of angle serrations 43 defining ridges 44 and grooves 45, located between the ridges. The serrations 43 are arranged similarly to those of the upper plate 20 and therefore will not be described in detail again.
[0118] Best seen in
[0119] In use, the upper and lower plates 20, 40 are oriented so that their serrations 23, 43 and keels 26, 46 are aligned thereby to facilitate engagement with the first and second adjacent vertebras respectively. The keels 26 and 46 extend or face the same direction. In use, the leading edges of the keels 27, 47 cut into the vertebral bodies. The serrations 23 and 43 on the other hand face substantially opposite directions. The upper 20 and lower 40 plates each carries locating formations which are again aligned with one another, in use. The locating formations in the upper end plate 20 are indicated by the reference signs 34.1 and 34.2, while the locating formations in the lower end plate 40 are indicated by the reference signs 44.1 and 44.2.
[0120] Referring now in particular to
[0121] As shown in the accompanying drawings, the mobile core element 60 is, in use, located between the upper plate 20 and the lower plate 40, such that the upper and lower plates articulate over the mobile core when implanted in the patient's intervertebral disc space.
[0122] Referring in particular to
[0123] The first contoured surface 61 of the mobile core element 60 comprises a flexion/extension radius R.sub.1 (
[0124] Referring now to
[0125] This difference in the flexion/extension and lateral bending radii R.sub.1, R.sub.3 allows for customisation of the rate of translation in either of those motions, i.e. flexion/extension and lateral bending. It has further been found that the combination of the lateral side walls 33.1, 33.2 and a larger flexion/extension radius R.sub.3 allows for a more natural combination of translations, i.e. less translation in lateral bending than in flexion/extension.
[0126] The mobile core element 60 further has a retaining or engaging formation in the form of a continuous peripheral lip 63 carried at an end which is, in use, its upper end. The lip 63 is shaped to engage the complementary shaped engagement formations in the form of the undercut pockets 31.1, 31.2 of the upper plate 20 in order to restrict relative motion between the upper plate 20 and the mobile core element 60 in flexion and extension. In use, the lip 63 further engages the side walls 33.1 and 33.2 of the socket 29 of the upper plate 20 in order to prevent over-translation in lateral bending.
[0127] Turning now to
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[0129] Referring still to
[0130] The upper body 161 of the mobile core element 160 further has a retaining or engaging formation in the form of a continuous peripheral lip 166 carried at an end which is, in use, its upper end. The lip 166 is shaped to engage the complementary shaped engagement formations in the form of the undercut pockets 31.1, 31.2 of the upper plate 20 in order to restrict relative motion between the upper plate 20 and the mobile core element 160 in flexion and extension. In use, the lip 166 further engages the side walls 33.1 and 33.2 of the socket 29 of the upper plate 20 in order to prevent over-translation in lateral bending.
[0131] Turning now to
[0132] The upper and lower bodies 161 and 162 carry aligned recesses 173 and 174 respectively for receiving the pin 164 therein. In the preferred embodiment the pin 164 is in the form of a polymeric, press-fit assembly pin which is locatable in the recess 175 by press-fit. As shown in
[0133] In the uncompressed configuration of the mobile core element 160 of
[0134] In this embodiment of the invention, the resilient element acts as a limit stop when compressing the mobile core element 160. As can be seen in
[0135] Apart from its function described above, the elastic resilient element 163 is also used to determine the mid-operating range height 179 (
[0136] The elastic resilient element 163 is further used to approximate the non-linear stiffness profile of a natural intervertebral disc. As mentioned above, under compression the elastic resilient element 163 expands laterally, thereby increasingly taking up the volume of the groove 167. As a result of the lateral expansion being restrained by the inner and outer perimetrical surfaces 168 and 169 there is a resulting exponential increase in the stiffness of the elastic resilient element 163. The exponential increase in spring stiffness of the resilient element is illustrated in
[0137] The mobile core element 160 further comprises a secondary compressive displacement limit defined by a surface 180 on the upper body 161 and a shoulder 181 carried on the lower body 162.
[0138] Similarly to the upper body 161, the lower body 162 carries a second contoured surface 182 of the mobile core element 160 which is complementary shaped to the second surface 50, and in particular the recess 49 defined by the surface 50, of the lower plate 20. In the illustrated embodiment the second surface 182 is an inferior facing spherical low-friction surface.
[0139] It should be understood that the configuration of the upper and lower bodies 161 and 162 of the mobile core element 160, and in particular the tight fit created by the inner and outer bearing surfaces 169 and 170, allows for lateral load transmission between the two bodies 161, 162.
[0140] The first contoured surface 165 of the mobile core element 160 comprises a flexion/extension radius R.sub.1 (
[0141] The first contoured surface 165 (
[0142] This difference in the flexion/extension and lateral bending radii R.sub.1, R.sub.3 allows for customisation of the rate of translation in either of those motions, i.e. flexion/extension and lateral bending. It has further been found that the combination of the lateral side walls 33.1, 33.2 and a larger flexion/extension radius R.sub.3 allows for a more natural combination of translations, i.e. less translation in lateral bending than in flexion/extension.
[0143] Referring now to
[0144] In
[0145] Similarly to the second embodiment of the disc 110, the upper body 261 of the mobile core element 260 has a retaining or engaging formation in the form of a continuous peripheral lip 266 carried at an end which is, in use, its upper end. The lip 266 is shaped to engage the complementary shaped engagement formations in the form of the undercut pockets 31.2, 31.2 of the upper plate 20 in order to restrict relative motion between the upper plate 20 and the mobile core element 260 in flexion and extension. In use, the lip 266 further engages the side walls 33.1 and 33.2 of the socket 29 of the upper plate 20 in order to prevent over-translation in lateral bending.
[0146] Referring to
[0147] The upper body 261 of the mobile core element 260 is shaped so as to receive the resilient element at least partially. Probably best seen in
[0148] The resilient core element 260 further has means for locating the resilient element 263 in the bore 267 of the upper body 261. The upper body 261 and resilient element 263 carry complementary shaped locating formations for locating the resilient element 263 inside the bore 267. In this second illustrated embodiment the upper body 261 carries a locating formation 273, which protrudes into the bore 267, and the resilient element 263 carries a complementary shaped recess or indentation 274 for receiving the locating formation 273. As shown in
[0149] Similarly to the second embodiment of the disc 110, the resilient element 263 acts as a limit stop when compressing the mobile core element 260. As can be seen in
[0150] Similarly to mobile core 60 of the second embodiment of the disc 110, the mobile core element 160 also comprises a compressive displacement limit defined by a surface 180 on the upper body 161 and a shoulder 181 carried on the lower body 162. The displacement limit, and in particular the surface 180 and shoulder 181 act as a limit stop, preferably a secondary limit stop.
[0151] Similarly to the upper body 261, the lower body 262 carries a second contoured surface 282 of the mobile core element 260 which is complementary shaped to the second surface 50, and in particular the recess 49 defined by the surface 50, of the lower plate 20. The second surface 282 is an inferior facing spherical low-friction surface. This applies to all of the illustrated embodiments such that the second surface 62, 182 of the first and second embodiments is also an inferior facing spherical low-friction surface.
[0152] As mentioned above with reference to the second embodiment of the disc 110, the configuration of the upper and lower bodies 261 and 262 of the mobile core element 260, and in particular the tight fit created by the inner and outer bearing surfaces 269 and 270, allows for lateral load transmission between the two bodies 261, 262.
[0153] The configuration of the flexion/extension radius R.sub.1 (
[0154] The resilient element 263 is again used to approximate the non-linear stiffness profile of a natural intervertebral disc. As mentioned above, under compression the resilient element 263 expands laterally, thereby increasingly taking up the volume of the bore 267. As a result of the lateral expansion being restrained by the perimetrical surface 269 there is a resulting exponential increase in the stiffness of the resilient element 263. The exponential increase in spring stiffness of the resilient element 263 is illustrated in
[0155] An alternative embodiment of the compressible mobile core for use in the discs 110 and 210 is shown in
[0156] In the core 360 the resilient element 363 carries an axial hole 380 in order to allow deformation of the element during compression. In this particular embodiment the axial hole 380 is cylindrical in shape. It should however be clear that the invention is not limited to this particular shape and could take a variety of different shapes. As shown in
[0157] The advantage of this design of the resilient element 363 is that it locates automatically within the bore 267 when received in the bore.
[0158] Similarly to the resilient elements 163 and 263, the element 363 is again used to approximate the non-linear stiffness profile of a natural intervertebral disc. As mentioned above, under compression the resilient element 363 expands laterally, thereby increasingly taking up the volume of the bore 267. As a result of the lateral expansion being restrained by the perimetrical surface 269 there is a resulting exponential increase in the stiffness of the resilient element 363. An exponential increase in spring stiffness of the resilient element 363 is again similar to that illustrated in
[0159] The use of the discs 110, 210 in accordance with the invention therefore provides a method of containing the expansion of the resilient element 163, 263, 363 during compression. By locating the resilient element in an enclosed volume the expansion of the resilient element is limited to the free, unoccupied space in the enclosed volume. It should further be understood that the free space within the enclosed volume is reduced as the core 160, 260, 360 is compressed. By reducing the free space through compression of the core 160, 260, 360 a limit is reached where the resilient element 163, 263, 363 occupies the enclosed volume fully, thereby preventing further compression of the core 160, 260, 360. The expansion of the resilient element 163, 263, 363 is therefore contained by controlling the available free space.
[0160] The elastic resilient element 163, 263, 363 is also used to determine the mid-operating range height 179 (
[0161] Another advantage of the enclosed volume in which the resilient element 163, 263, 363 is located is that debris is contained within this volume. As a result of the enclosed volume the core 160, 260, 360, debris is trapped so as to prevent it from migrating out of the disc 110, 210 and into the patient's body. It should be understood that the bearing surfaces 169, 170; 269, 270 create a sealing arrangement or seal so as to seal off the enclosed volume.
[0162] It will be appreciated that the above description only provides some embodiments of the invention and that there may be many variations without departing from the spirit and/or the scope of the invention. It is easily understood from the present application that the particular features of the present invention, as generally described and illustrated in the figures, can be arranged and designed according to a wide variety of different configurations. In this way, the description of the present invention and the related figures are not provided to limit the scope of the invention but simply represent selected embodiments.
[0163] The skilled person will understand that the technical characteristics of a given embodiment can in fact be combined with characteristics of another embodiment, unless otherwise expressed or it is evident that these characteristics are incompatible. Also, the technical characteristics described in a given embodiment can be isolated from the other characteristics of this embodiment unless otherwise expressed.