APPLICATOR, MICRO NEEDLE PATCH KIT, AND INSERTION METHOD
20230226333 · 2023-07-20
Inventors
- Katsunori KOBAYASHI (Higashikagawa-shi, Kagawa, JP)
- Hidetoshi HAMAMOTO (Higashikagawa-shi, Kagawa, JP)
Cpc classification
A61M37/00
HUMAN NECESSITIES
International classification
Abstract
An applicator for inserting a micro needle array (4) into skin includes a holding part (211) that holds the micro needle array (4), and an insertion assist part (223) that forms an insertion complete state in which a central array region of the micro needle array (4) further protrudes on the skin side than a peripheral array region provided closer to a peripheral side of the micro needle array (4) than the central array region.
Claims
1-16. (canceled)
17. An applicator for inserting a micro needle array into skin, the applicator comprising: a holding part that holds the micro needle array; an insertion assist part that forms an insertion complete state in which a central array region of the micro needle array further protrudes on the skin side than a peripheral array region provided closer to a peripheral side of the micro needle array than the central array region; a first part at which the insertion assist part is provided; and a second part at which the holding part is integrally provided at least in a pre-insertion state, wherein a relative positional relation between the first part and the second part is changeable, and wherein a through-hole is provided at the second part, and the insertion assist part is held through the through-hole.
18. The applicator according to claim 17, wherein the insertion assist part forms the pre-insertion state in which the central array region does not further protrude on the skin side than the peripheral array region before the insertion complete state.
19. The applicator according to claim 18, wherein, when receiving force toward the skin, the insertion assist part transitions from the pre-insertion state and forms the insertion complete state.
20. The applicator according to claim 17, wherein the holding part is provided on the peripheral array region.
21. The applicator according to claim 20, wherein the through-hole includes a large-diameter part and a small-diameter part, the large-diameter part being provided on the micro needle array side, the small-diameter part being provided at a position farther separated from the micro needle array than the large-diameter part, having a smaller diameter than the large-diameter part, and slidably holding the insertion assist part, wherein at least one protrusion is provided at the insertion assist part, and wherein the protrusion passes through the small-diameter part when a magnitude of force toward the skin exceeds a predetermined magnitude.
22. The applicator according to claim 20, wherein the through-hole penetrates through the holding part, and wherein the insertion assist part further protrudes on the skin side than the holding part in the insertion complete state.
23. The applicator according to claim 20, wherein the holding part is formed such that a central holding region further protrudes on the skin side than a peripheral holding region provided on the peripheral side of the central holding region, and wherein the insertion assist part is formed when the central array region is held in the central holding region.
24. The applicator according to claim 20, wherein the insertion assist part is formed such that a central assist region further protrudes on the skin side than a periphery assist region provided on the peripheral side of the central assist region.
25. The applicator according to claim 20, wherein the holding part is formed such that a central holding region further protrudes on the skin side than a peripheral holding region provided on the peripheral side of the central holding region, and wherein the insertion assist part is formed when the micro needle array is held in the central holding region and the peripheral holding region.
26. The applicator according to claim 20, wherein the insertion assist part forms the insertion complete state when receiving force along the skin.
27. The applicator according to claim 26, wherein the insertion assist part forms the insertion complete state when receiving force that moves closer a pair of facing end parts of the micro needle array.
28. A micro needle patch kit, comprising: the applicator according to claim 17; and a micro needle patch, wherein, in the micro needle patch, the micro needle array is bonded to one surface of a bonding tape.
29. The micro needle patch kit according to claim 28, wherein the bonding tape is provided with, in a region in which the insertion assist part contacts a surface to which the micro needle array is not bonded, a recessed part or surface fabrication that increases friction.
30. An insertion method of inserting a micro needle array held by an applicator into skin, the insertion method comprising: inserting micro needles into the skin in a state in which a central array region of the micro needle array further protrudes on the skin side than a peripheral array region provided closer to a peripheral side of the micro needle array than the central array region; and removing the micro needle array from the applicator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0056] The present embodiment will be described below with reference to the accompanying drawings. To facilitate understanding of the description, identical constituent components in the drawings are denoted by the same reference sign when possible, and duplicate description thereof is omitted.
[0057] As illustrated in
[0058] A material that is suitable for shaping of the housing 21 is preferably a material that is flexible and easily bendable, deformable, and restorable, and examples thereof include resins such as polyethylene, polypropylene, polyethylene terephthalate, polystyrene, nylon, acrylic, silicone, and ABS. The shape of the housing 21 and the thickness of each part thereof are determined as appropriate such that desired deformation occurs when a person presses the housing 21 from above with a finger. The shape of the housing 21 may be provided with a valley-folding part and easily bendable at the valley-folding part. The thickness of the housing 21 is, for example, 50 .Math.m approximately to 1 mm, or 100 .Math.m to 500 .Math.m.
[0059] As illustrated in
[0060] The bonding tape 3 is an adhesive tape for inserting and fixing the micro needle array 4 into skin. The micro needle array 4 is bonded to the bonding tape 3. The bonding tape 3 is bonded at a position on the inner surface of the housing 21, the position corresponding to the first part 22 and the second part 23. The bonding tape 3 may be made of a material having a moderately high stiffness to prevent the micro needles from being displaced upward due to elasticity of skin, and may have a thickness and a shape with which the stiffness can be ensured. When the bonding tape 3 has a moderately high stiffness, the bonding tape 3 maintains a plane shape after bonding, and the micro needles are held in a pressurized state in skin, which improves capability of inserting the micro needles.
[0061] The applicator 2 is disposed on skin such that the micro needle array 4 faces the skin side. Thereafter, the first part 22 is pressed toward the skin side so that the micro needle array 4 and the bonding tape 3 are transferred onto the skin.
[0062]
[0063] A through-hole 231 is provided at the second part 23. The through-hole 231 corresponds to a position in the housing 21 at which the micro needle array 4 is bonded. The through-hole 231 includes a large-diameter part 231a and a small-diameter part 231b. The large-diameter part 231a has a larger diameter than the small-diameter part 231b and is provided on the micro needle array 4 side thereof. The small-diameter part 231b is provided at a position further separated from the micro needle array 4 than the large-diameter part 231a and has a smaller diameter than the large-diameter part 231a. The small-diameter part 231b slidably holds a pressing rod 221 of the first part 22.
[0064] The first part 22 is provided on a side opposite the housing 21 with respect to the second part 23. The first part 22 includes the pressing rod 221. The pressing rod 221 penetrates through the small-diameter part 231b of the second part 23. The pressing rod 221 is provided with a protrusion 222. As illustrated in
[0065] An insertion assist part 223 is provided at a part of the pressing rod 221 contacting the housing 21. The insertion assist part 223 is disposed in contact with the back surface of the micro needle array 4. The insertion assist part 223 is a part that causes a central array region as part of the micro needle array 4 to protrude on the skin side, thereby forming an insertion complete state. The central array region will be described below with reference to
[0066] As illustrated in
[0067] The insertion assist part 223 forms the insertion complete state in which the central array region 42 further protrudes on the skin side than the peripheral array region 43. The insertion assist part 223 contacts at least part of the central array region 42 with the housing 21 interposed therebetween. The insertion assist part 223 does not necessarily need to have the same shape as the central array region 42 but may have a shape such as a cylindrical shape having a smaller contact surface than the central array region 42.
[0068] In the example illustrated in
[0069] As illustrated in
[0070] In the example illustrated in
[0071] As illustrated in
[0072] The central array regions 42, 42A, and 42B and the peripheral array regions 43, 43A, and 43B described above with reference to
[0073] Description continues with reference to
[0074] A state illustrated in
[0075] As illustrated in
[0076]
[0077] In the example described above with reference to
[0078] When the first part 22 and the second part 23 are separated from the skin together with the housing 21 after the insertion complete state illustrated in
[0079] An applicator 2A as a modification will be described below with reference to
[0080] The applicator 2A includes a housing 21A in place of the housing 21 of the applicator 2. The housing 21A is provided with a hole 21Aa at a position corresponding to the insertion assist part 223. The holding part 211 for holding the micro needle array 4 and the bonding tape 3 is provided at a part of the housing 21 corresponding to the micro needle array 4. The holding part 211 is made of a two-sided adhesive tape. The holding part 211 is provided at a position corresponding to the insertion support part 232 of the second part 23.
[0081]
[0082] A state illustrated in
[0083] A state illustrated in
[0084] Since the insertion assist part 223 penetrates through the hole 21Aa, the insertion assist part 223 applies no force to a part at which the holding part 211 is provided. Accordingly, the holding part 211 maintains the state of contacting the insertion support part 232, and the bonding tape 3 is separated from the holding part 211.
[0085] The micro needle array 4 is more deeply pressed into the skin S at a part corresponding to the insertion assist part 223 and is curved as a whole. In this state, the large number of micro needles 41 provided at micro needle array 4 are uniformly inserted into the skin S.
[0086] A state illustrated in
[0087] In the above description, the insertion support part 232 applies force that presses the micro needles 41 against the skin S ahead of the insertion assist part 223, but the insertion assist part 223 may apply force ahead of the other part. Alternatively, only the insertion assist part 223 may apply force that presses the micro needles 41 against the skin S. When the insertion assist part 223 applies force that presses the micro needles 41 against the skin S ahead of the other part or by itself, the insertion assist part 223 may protrude after the micro needles 41 approach the skin S to some extent.
[0088] As described above, the applicators 2 and 2A in the present embodiment are each an applicator for inserting the micro needle array 4 into the skin S. The applicators 2 and 2A each include the holding part 211 that holds the micro needle array, and the insertion assist part 223 that forms the insertion complete state in which the corresponding one of the central array regions 42, 42A, and 42B of the micro needle array further protrudes on the skin side than the corresponding one of the peripheral array regions 43, 43A, and 43B further provided on the peripheral side of the micro needle array than the central array region.
[0089] As the micro needle array 4 is pressed against the skin S, the skin S becomes dented in accordance with force pressing the skin S due to elasticity of the skin S. The micro needle array 4 is pressed along the dented skin S such that the central array regions 42, 42A, and 42B further protrude on the skin S side than the peripheral array regions 43, 43A, and 43B, and accordingly, the micro needles 41 equally receive force and are inserted into the skin S. To achieve this inserted state, the holding part 211 holds the micro needle array 4 and the insertion assist part 223 forms the insertion complete state in which the central array regions 42, 42A, and 42B further protrude on the skin S side than the peripheral array regions 43, 43A, and 43B. Accordingly, not only the micro needles 41 provided in the peripheral array regions 43, 43A, and 43B but also the micro needles 41 provided in the central array regions 42, 42A, and 42B can be reliably inserted into the skin.
[0090] In the present embodiment, the insertion assist part 223 forms, before the insertion complete state, the pre-insertion state in which the central array regions 42, 42A, and 42B do not further protrude on the skin side than the peripheral array regions 43, 43A, and 43B.
[0091] In the pre-insertion state, no concave and convex parts are formed at the micro needle array 4, and the micro needles 41 provided in the peripheral array regions 43, 43A, and 43B and the micro needles 41 provided in the central array regions 42, 42A, and 42B can contact the skin S. In a state in which no force toward the skin S is applied, the central array regions 42, 42A, and 42B do not further protrude on the skin S side than the peripheral array regions 43, 43A, and 43B, and thus the micro needle array 4 can be held without a load. The micro needle array 4 can be pressed toward the skin S side in the pre-insertion state as well, and in this case, the micro needles 41 provided in the peripheral array regions 43, 43A, and 43B and the micro needles 41 provided in the central array regions 42, 42A, and 42B can be inserted into the skin S. Thus, it is possible to achieve both capability of holding the micro needle array 4 at the applicators 2 and 2A and capability of inserting the micro needle array 4 when force toward the skin S is applied.
[0092] In the present embodiment, when receiving force toward the skin S, the insertion assist part 223 transitions from the pre-insertion state and forms the insertion complete state.
[0093] Since the insertion complete state is formed after the pre-insertion state, the micro needles 41 contacting but not completely inserted into the skin S can be reliably inserted into the skin S by pressing while the central array regions 42, 42A, and 42B further protrude on the skin S side. When force toward the skin S is applied, the pre-insertion state is formed and then transition is made to the insertion complete state, and thus a process from a state in which the micro needles 41 are incompletely inserted into the skin S in the pre-insertion state to a state in which the micro needles 41 are completely inserted into the skin S in the insertion complete state can be performed through a series of operations.
[0094] In the present embodiment, the holding part 211 is provided on the peripheral array region 43, 43A, and 43B sides of the central array regions 42, 42A, and 42B.
[0095] Since the holding part 211 is provided on the peripheral array region 43, 43A, and 43B sides of the central array regions 42, 42A, and 42B, the holding part 211 can be prevented from encumbering motion of the insertion assist part 223, which enables smooth transition from the pre-insertion state to the insertion complete state.
[0096] In the present embodiment, the applicators 2 and 2A each include the first part 22 at which the insertion assist part 223 is provided and the second part 23 at which the holding part 211 is integrally provided at least in the pre-insertion state, and the relative positional relation between the first part 22 and the second part 23 is changeable.
[0097] Since the first part 22 at which the insertion assist part 223 is provided can change the positional relation with the second part 23 at which the holding part 211 is integrally provided through the housing 21 or 21A in the pre-insertion state, the insertion assist part 223 can protrude on the skin S side from the second part 23, thereby forming the insertion complete state.
[0098] In the present embodiment, the through-hole 231 is provided at the second part 23, and the insertion assist part 223 is held through the through-hole 231.
[0099] Since the insertion assist part 223 is held through the through-hole 231, the through-hole 231 can guide the insertion assist part 223 when the first part 22 changes the relative positional relation with the second part 23, and accordingly, the insertion assist part 223 can stably protrude on the skin S side.
[0100] In the present embodiment, the through-hole 231 includes the large-diameter part 231a and the small-diameter part 231b, the large-diameter part 231a being provided on the micro needle array 4 side, the small-diameter part 231b being provided at a position further separated from the micro needle array 4 than the large-diameter part 231a, having a smaller diameter than the large-diameter part 231a, and slidably holding the insertion assist part 223, the protrusion 222 is provided at the insertion assist part 223, and the protrusion 222 passes through the small-diameter part 231b and generates notification sound when the magnitude of force toward the skin S exceeds the predetermined magnitude.
[0101] With the generation of the notification sound, it is possible to sense a state in which the magnitude of the force toward the skin S exceeds the predetermined magnitude and the micro needles 41 are reliably inserted into the skin. The generation of the notification sound serves as a trigger for separation of the applicators 2 and 2A from the skin S.
[0102] In the present embodiment, as described above with reference to
[0103] Since the through-hole 231 penetrates through the holding part 211, the risk that the holding part 211 encumbers motion of the insertion assist part 223 is reduced. The holding part 211 maintains integration with the second part 23 and does not move toward the skin S side when the insertion assist part 223 further protrudes on the skin S side, and accordingly, the insertion assist part 223 presses the micro needle array 4 toward the skin S side so that the micro needle array 4 is separated from the holding part 211. Thus, it is possible to achieve both capability of holding the micro needle array 4 at the applicators 2 and 2A and capability of inserting the micro needle array 4 when force toward the skin S is applied.
[0104] The following describes an insertion test performed to check effects of such an aspect in which the micro needle array 4 is curved and pressed against the skin S and the micro needles 41 are reliably inserted into the skin S. The insertion test was performed as follows by using the micro needle array 4 provided with 120 micro needles 41.
[0105] (1) Blue pigment was applied to the micro needles 41, the micro needles 41 were set to the applicator 2, and the applicator 2 was placed on the skin S.
[0106] The first part 22 was pressed at 40 [N].
[0107] The applicator 2 was removed (the micro needle array 4 was bonded onto the skin S as illustrated in
[0108] The skin S was cut into 25 mm square together with the micro needle array 4 and the bonding tape 3.
[0109] Image capturing was performed with an X-ray .Math.CT device.
[0110] The insertion depth was measured.
[0111] Results of the measurement are listed in Table 1. The protrusion length [mm] is the amount of protrusion from the second part 23 of the pressing rod 221 described above with reference to
TABLE-US-00001 Protrusion length [mm] Backing thickness [mm] Angle [°] Insertion depth [.Math.m] 0 0.5 90 154 0.5 0.2 78 186 1.0 0.1 76 285 1.0 0.2 - 261 1.0 0.5 - 231 2.0 0.1 76 - 2.0 0.2 - 256
[0112] The shape of the leading end of the insertion assist part 223 is simplified in the above description with reference to
[0113] Since the insertion assist part 223A has a convex shape in which the periphery assist region 223Ab is further retracted from the skin S side than the central assist region 223Aa, a part of the micro needle array 4 pressed by the central assist region 223Aa as the insertion assist part 223A applies force toward the skin S side to the micro needle array 4 becomes closer to the skin S side and a part of the micro needle array 4 pressed by the periphery assist region 223Ab relatively becomes closer to the holding part 211. Thus, the micro needle array 4 has a curved shape, which increases capability of inserting the micro needle array and ensures capability of holding the micro needle array.
[0114] An insertion assist part 223B exemplarily illustrated in
[0115] An insertion assist part 223Ba exemplarily illustrated in
[0116] When the insertion assist part is formed in a convex shape toward the skin S like the insertion assist parts 223A and 223Ba exemplarily illustrated in
[0117] An insertion assist part 223C exemplarily illustrated in
[0118] Since the central array regions 42, 42A, and 42B (refer to
[0119] Thus, the holding part 211C and the insertion assist part 223C do not need to be provided at different positions, but the insertion assist part 223C is formed when the central array regions 42, 42A, and 42B are held in the central holding region 211Ca. In this manner, the insertion assist part 223C can be formed with a simple contrivance of configuration, and accordingly, the configuration of the applicator can be simplified.
[0120] As illustrated in
[0121] The above description is made on an example in which the insertion complete state is formed by applying force toward the skin S. An example in which the insertion complete state is formed by applying force along the skin S to the micro needle array 4 will be described below with reference to
[0122]
[0123] Although the single protrusion 222 is provided at the pressing rod 221 in the above description, a plurality of protrusions may be provided in the longitudinal direction of the pressing rod 221. Such an example will be described below with reference to
[0124] In a first part 22E illustrated in
[0125] When force toward the skin is applied in the state illustrated in
[0126] A state illustrated in
[0127] A state illustrated in
[0128] With this configuration, the micro needle array is separated from the holding part (refer to
[0129] As illustrated in
[0130] The present embodiment may include a micro needle patch kit including the applicator 2 or 2A and a micro needle patch. In the micro needle patch, the micro needle array 4 is bonded to one surface of the bonding tape 3.
[0131] In the micro needle patch kit, the bonding tape 3 is provided with, in a region in which the insertion assist parts 223, 223A, 223B, 223Ba, 223C, and 223D contact a surface to which the micro needle array 4 is not bonded, a recessed part or surface fabrication that increases friction.
[0132] The present embodiment may include an insertion method of inserting the micro needle array 4 held by the applicator 2 or 2A into skin, the insertion method including inserting the micro needles 41 into the skin in a state in which the central array regions 42, 42A, and 42B of the micro needle array 4 further protrude on the skin side than the peripheral array regions 43, 43A, and 43B provided on the peripheral side of the micro needle array 4 than the central array regions 42, 42A, and 42B; and removing the micro needle array 4 from the applicator 2 or 2A.
[0133] The present embodiment is described above with reference to specific examples. However, the present disclosure is not limited to these specific examples. Those obtained by changing designing of the specific examples as appropriate by the skilled person in the art are included in the scope of the present disclosure as long as they have features of the present disclosure. Each element included in each above-described specific example and, for example, the disposition, condition, and shape thereof are not limited to those exemplarily illustrated but may be changed as appropriate. Combination of elements included in the above-described specific examples may be changed as appropriate without technological inconsistency.