COMPOSITE PACK FOR FILLING LIQUID MATERIAL
20200071048 ยท 2020-03-05
Assignee
Inventors
Cpc classification
B65D77/06
PERFORMING OPERATIONS; TRANSPORTING
B65D5/068
PERFORMING OPERATIONS; TRANSPORTING
B65D5/742
PERFORMING OPERATIONS; TRANSPORTING
B65D5/54
PERFORMING OPERATIONS; TRANSPORTING
B65D77/064
PERFORMING OPERATIONS; TRANSPORTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A composite pack for filling liquid material having an interior member as a non-self-standing type liquid material filling package member of filling a liquid material and an exterior member capable of stably holding the interior member, includes a bag-shaped interior member formed by the liquid material into a soft package bag and an exterior member for housing the interior member and including a cylindrical body, a bottom wall disposed at a lower end of the cylindrical body and an opening portion formed in an upper end of the cylindrical body. The interior member includes a sheet-like nozzle for pouring the liquid material protruded in an upper end portion or a side end upper portion of the package bag, and the exterior member includes at the opening portion a sealing structure unit having a top face wall closing the opening portion and plural vertical rubs standing from the top face wall.
Claims
1. A composite pack for filling a liquid material, which is comprised of a bag-shaped interior member formed by filling a liquid material into a soft package bag and an exterior member having a cylindrical body provided on its lower end with a bottom wall and on its upper end with an opening portion for housing the interior member, characterized in that the interior member is provided with a sheet-like pouring nozzle for liquid material protruding to an upper end portion or a side end upper portion of the package bag, and the exterior member has a sealing structure unit comprising a top face wall for closing the opening portion and plural vertical ribs standing up from the top face wall.
2. The composite pack for filling a liquid material according to claim 1, wherein the sealing structure unit is provided with at least three vertical ribs standing up from the flat or mountain-type top face wall and these vertical ribs are arranged radially from the approximately central position of the cylindrical body at a planar view of the cylindrical body.
3. The composite pack for filling a liquid material according to claim 1, wherein one of the vertical ribs is a vertical cover rib for clamping and covering the sheet-like pouring nozzle for liquid material, and the vertical cover rib has a given cut-off line capable of exposing the liquid material pouring sheet-like nozzle.
4. The composite pack for filling a liquid material according to claim 1, wherein the vertical rib is formed by overlapping a pair of standing walls formed by cutting and raising a part of the top face wall.
5. The composite pack for filling a liquid material according to claim 4, wherein the vertical rib is formed by connecting one standing wall to the other standing wall through a connecting piece.
6. The composite pack for filling a liquid material according to claim 5, wherein the connecting piece is provided with a notch portion as a starting point for breaking the connecting piece by applying external force to each standing wall constituting the vertical rib so as to separate from each other.
7. The composite pack for filling a liquid material according to claim 3, wherein faces of the top face wall located at both sides of the vertical cover rib have gradient larger than that of the other faces of the top face wall.
8. The composite pack for filling a liquid material according to claim 7, wherein a lower end of a standing base side of the vertical cover rib standing up from the top face wall is positioned to a level lower than a lower end of a standing base side of the other vertical rib standing up from the top face wall.
9. The composite pack for filling a liquid material according to claim 1, wherein the interior member has a form that a protruding end of the sheet-like pouring nozzle for the liquid material is located on the inside of a side wall of the cylindrical body of the exterior member.
10. The composite pack for filling a liquid material according to claim 1, wherein the package bag is made from a single plastic film or a laminate film formed by laminating one or more plastic films or plural plastic films inclusive of a metallic foil, and the exterior member is made from a paper, a plastic film or a composite of plastic film and paper.
11. The composite pack for filling a liquid material according to claim 1, wherein at least an upper end portion backward a top of the interior member is joined and fixed to the exterior member.
12. The composite pack for filling a liquid material according to claim 1, wherein the cylindrical body of the exterior member has an approximately equal opening area over a full length from the bottom wall to the opening portion at its upper end.
13. The composite pack for filling a liquid material according to claim 1, wherein the sealing structure unit of the exterior member is provided with a detachable cap for covering the sheet-like pouring nozzle for the liquid material during exposure.
14. The composite pack for filling a liquid material according to claim 1, wherein the sheet-like pouring nozzle for the liquid material has a self-sealing function that the pouring of the liquid material in the package bag is performed by tilting of the package bag or pushing to the package bag without sucking external air, while an inner face of a pouring pathway in the sheet-like pouring nozzle for the liquid material is closed immediately with the interposing of a thin film of the liquid flowed from the package bag to block penetration of external air into the package bag in the stop of the pouring by returning the package bag to the stand posture or releasing the pushing to the package bag.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS FOR CARRYING OUT THE INVENTION
[0063] The composite pack for filling liquid material according to the invention is constructed with a bag-shaped interior member formed by filling a liquid material into a soft package bag made from a plastic film or the like and an exterior member made from a paper, aplastic or the like for housing and holding the interior member. The features of the invention will be described based on the illustrated embodiments below.
[0064]
[0065] The composite pack P for filling liquid material is constructed with an interior member 30 shown by a dotted line in
[0066] The fixed portion 28 may be disposed in a position just beneath the sheet-like nozzle 31 in the interior member 30 as shown in
[0067] The upper portion of the composite pack P for filling liquid material is sealed by a sealing structure unit 13 comprised of four vertical ribs 17a-17d made from a pair of standing walls arranged radially (cruciform) and a top face wall 18 as shown in a plan view of
[0068] At first, the exterior member 10 will be described below.
[0069] As shown in
[0070] In this embodiment, the cylindrical body 12 of the exterior member 10 is shown to be a quadrangular prism body as an example, but is not limited thereto in the invention. Also, the cylindrical body 12 may be a polygonal prism such as triangular prism, pentagonal prism or the like or a circular cylinder. The top face wall 18 may be a flat form approximately perpendicular to the vertical ribs 17a-17d as shown in
[0071] Also, the material of the exterior member 10 is not particularly limited, but is preferable to be a material having a strength capable of applying the self-standing property as the composite pack P for filling liquid material. It may be a paper, a plastic film, a composite of paper and plastic film or the like. The composite of paper and plastic film is ones obtained by using a paper as a base and laminating at least one plastic film such as nylon, polyester, polyethylene or the like thereon. It is further preferable to laminate a metallic foil, a metal deposited layer, various barrier layers or the like, if necessary. Moreover, the exterior member 10 is preferable to be formed by folding the one sheet in view of increasing the production efficiency. In this embodiment, the exterior member 10 is described to be made from a paper as an example.
[0072]
[0073] A circular body 11 forming the sealing structure unit 13 for sealing the upper end opened portion 12 is provided on an upper end edge of the cylindrical body 12. As shown in
[0074] The circular body 11 is comprised of a pair of standing walls by folding mountain-folded lines 14 extending from 4 corner portions of the cylindrical body 12 along valley-folded lines 15 formed between the mountain-folded lines 14 and butting four internal tip portions 16 in the valley-folded lines 15 to each other to thereby form the sealing structure unit 13 comprised of four radially positioned (cruciform) vertical ribs 17a-17d (mountain-folded portions) and the mountain-shaped top face wall 18 formed between the vertical ribs 17a-17d and the upper end opened portion 12.
[0075] In this embodiment, four vertical ribs 17a-17d are disposed in the sealing structure unit 13. It is preferable to disposed three or more vertical ribs in the sealing structure unit 13. The number of the ribs is properly set in accordance with the purpose, applications and so on.
[0076] In the thus constructed composite pack P for filling liquid material, the liquid material can be filled at the same opening area over a full length from the bottom portion to the upper portion of the cylindrical body 12 of the exterior member 10, while the height of the composite pack P for filling liquid material can be decreased as far as possible by sealing the upper end opened portion 12 of the cylindrical body 12 with the sealing structure unit 13 disposed in the upper end opened portion 12. In the composite pack P for filling liquid material according to the invention, therefore, it can be expected that the volume efficiency of the liquid material is 2 times or more of an exterior vessel shown in the prior art and can be increased to the same level in the usually distributed plastic bottles.
[0077] In the composite pack P for filling liquid material, four vertical ribs 17a-17d in the sealing structure unit 13 are formed by butting four internal tip portions 16 in the valley-folded lines 15 to each other as mentioned above, so that the upper end opened portion 12 can be opened easily by pulling two opposed vertical ribs, i.e. vertical rib 17a and vertical rib 17c or vertical rib 17b and vertical rib 17d in
[0078] Moreover, the sheet-like nozzle 31 of the interior member 30 is housed between the pair of standing walls in one of the four vertical ribs 17a-17d, i.e. the vertical rib 17a in
[0079] On the other hand, the remaining three vertical ribs 17b-17d act as sealing pieces by sticking or fusing the pairs of standing walls overlapped at least in their upper end portions for sealing the upper end opened portion 12 of the cylindrical body 12 in cooperation with the top face wall 18. In this case, it is preferable to fix the interior member 30 to the exterior member 10 by interposing the upper end portion of the interior member 30 between the pair of standing walls in the vertical ribs 17b-17d.
[0080] In this embodiment, each of the four vertical ribs 17a-17d is disposed on a straight line passing through four corners thereof in a plan view of the cylindrical body 12. It is preferable that the vertical rib 17a as the cover 19 for housing and holding the sheet-like nozzle 31 is positioned at least on a straight line passing through at least one corner portion of the cylindrical body 12.
[0081] As shown in
[0082] Moreover, one of the pair of standing walls constituting the vertical rib 17a is a flap 21 as shown in
[0083] The method of cutting out the cover 19 will be described by using
[0084] Also, it is preferable that a predetermined crushing line 24a is formed in the cylindrical body 12 of the exterior member 10 located just beneath the sheet-like nozzle 31 (corner portion of quadrangular prism in
[0085] Thus, the exterior member 10 can be crushed along the predetermined crushing lines 24a, 24b and the predetermined bending line 26 until the cylindrical body 12 becomes flat, so that the pouring amount of the liquid material can be adjusted by the pushing amount with fingers, while the liquid material can be squeezed out up to the end even if the residual amount of the liquid material becomes small.
[0086] In
[0087]
[0088]
[0089]
[0090] As shown in
[0091] The connecting piece 22 is made of a member different from the exterior member 10. As shown in
[0092] Moreover, since the connecting piece 22 is strongly stuck to the wall faces of the vertical ribs 17a and 17b, when the interior member 30 is taken out from the exterior member 10, for example, in the disposal or the like of the composite pack P for filling liquid material, the connecting piece 22 cannot be broken by a force with fingers and hence there is a fear that the sealing structure unit 13 cannot be opened easily. As shown enlargedly in
[0093] In
[0094] In
[0095]
[0096] This is due to the fact that gradients of mountain-shaped top face wall 18a (not shown) and 18b located at both sides of the vertical rib 17a are larger than those of the other top face walls 18c and 18d (not shown) and are steep angles. In this embodiment, a standing base end side 50 of the vertical rib 17a from the top face walls 18a, 18b is extended downward and positioned to a level lower than a standing base end side 51 of the other vertical ribs 17b-17d, whereby the gradients of the top face walls 18a and 18b are made large.
[0097] Since the gradients of the top face walls 18a, 18b located at both sides of the vertical rib 17a are made large as mentioned above, a forming space of the vertical rib 17a becomes large, whereby the sheet-like nozzle 31 can be housed in the inside of the vertical rib 17a without protruding the vertical rib 17a from the side wall of the cylindrical body 12. Thus, a side end edge of the vertical rib 17a and a side wall of the cylindrical body 12 (the predetermined crushing line 24a in a corner portion of the cylindrical body 12 in
[0098] A length of the standing base end side 50 of the vertical rib 17a is 1.2-2.0 times of a length of the standing base end side 51 of the other vertical ribs 17b-17d, preferably 1.4-1.8 times thereof. When it is within the above range, the gradients of the top face walls 18a, 18b are made larger without decreasing the housing volume of the exterior member 10 to increase the forming space of the vertical rib 17a, whereby the whole of the sheet-like nozzle 31 can be housed in the vertical rib 17a. Also, when the packed liquid material is poured by cutting out the vertical rib 17a to expose the sheet-like nozzle 31 to external, the fixing and clamping of the sheet-like nozzle 31 with the remaining vertical rib 17a is made adequate, whereby the pouring amount of the packed liquid material can be controlled easily, and the pouring directionality is excellent and an effect of suppressing occurrence of liquid dripping or the like can be expected.
[0099] In
[0100] In the laminate plastic film constituting the exterior member 10, it is preferable that the base film layer is made from polyethylene terephthalate film, nylon resin film, polypropylene or polyethylene, while the sealant layer is made from polyethylene, polypropylene or the like.
[0101] In order that the exterior member 10 has self-standing property and moldability in the housing and holding of the interior member 30, the thickness of the laminate plastic film is 80-300 m, preferably 100-200 m, and further a nerve of the laminate plastic film is preferably about 40-300 mN. On either surface of the base film layer may be provided a gas burrier layer such as a SiO.sub.2 deposited layer, an EVOH layer, a vinylidene chloride coating layer, an aluminum oxide coating layer, an Al deposited layer or a sputtering layer thereof at a thickness of 0.5-20 m. In this case, a steam impermeability, a gas burlier property and so on are applied to the exterior member 10, whereby it is made possible to store the liquid material housed in the interior member 30 fresh over a long period of time.
[0102] In this embodiment of the composite pack P for filling liquid material, the exterior member 10 and the interior member 30 are made from a plastic film, respectively, so that the packed liquid material can be squeezed out by folding the composite pack P for filling liquid material when the amount of the liquid material filled in the interior member 30 is decreased.
[0103]
[0104] In
[0105] After the interior member 30 is housed in the cylindrical body 12, the upper end portion of the cylindrical body 12 is folded between the sealing portion 12a and the sealing portion 12b outward so as to pick a widthwise central portion thereof as shown in
[0106] In the invention, a cap 38 made from a resin, for example, a paper or the like may be disposed detachably on a head portion of the exterior member 10 in the composite pack P for filling liquid material as shown in
[0107] Moreover, the cap 38 is preferable to have a clamping structure that the rib 38a covering the vertical rib 17a at least clamping the sheet-like nozzle 31 can tuck at least a part of the sheet-like nozzle 31 from both side faces thereof. By such a clamping structure is suppressed a force acting to a direction of expanding the pouring pathway of the sheet-like nozzle 31 (opening direction), whereby the leakage of the liquid material can be prevented even if the composite pack P for filling liquid material is fallen down accidentally after the opening of the sheet-like nozzle 31.
[0108] As the clamping structure may be taken any structures as far as the sheet-like nozzle 31 can be clamped from both side faces thereof. For example, as shown in an end view in a position B-B of FIG, 21 (
[0109] As shown in
[0110] Furthermore, the cap 38 is preferable to have an engaging structure for preventing the detaching from the head portion of the exterior member 10. For example, a concave portion is formed in the lower end portion of the cap 38, while a convex portion is formed in the side face of the exterior member 10, and the cap and exterior member are rigidly fixed to each other by engaging them through the concave portion and the convex portion.
[0111] Next, the interior member 30 will be described below. As shown in
[0112] In
[0113] The sheet-like nozzle 31 is preferable to be made from a laminate plastic film comprising at least a base film layer and sealant layers laminated on both surfaces of the base film layer. The pouring pathway 35 is formed in a central portion by thermal-fusing peripheral edge portion other than the base end portion 31a at a state of overlapping the laminate plastic film from front and rear faces thereof.
[0114] Especially, when the sheet-like nozzle 31 has a self-sealing function, the pouring of the liquid material in the package bag 32 is performed by tilting of the package bag 32 or pushing to the package bag 32 without sucking ambient air, while when the pouring is stopped by returning the package bag 32 to the standing position or releasing the pushing of the package bag 32, the interior of the package bag 32 is rendered into a negative pressure associated with a reduced-pressure atmosphere and the inner faces of the pouring pathway 35 in the sheet-like nozzle 31 are closed to each other immediately through an intervention of a thin film of the liquid material adhered to the inner face of the pouring pathway 35 (flowed out from the inside of the package bag 32), whereby penetration of ambient air into the package bag 32 can be blocked.
INDUSTRIAL APPLICABILITY
[0115] The composite pack for filling liquid material according to the invention can be utilized as a vessel for filling and packing a liquid or viscous material such as beverages, medicines, chemicals or the like.
DESCRIPTION OF REFERENCE SIMBOLS
[0116] P composite pack for filling liquid material
[0117] 10, 10 exterior member
[0118] 11 circular body
[0119] 12 cylindrical body
[0120] 12 upper end opened portion
[0121] 13 sealing structure unit
[0122] 14 mountain-folded line
[0123] 15 valley-folded line
[0124] 16 internal tip portion
[0125] 17a, 17b, 17c, 17d vertical rib
[0126] 18 top face wall
[0127] 19 cover
[0128] 20 predetermined cut-off line
[0129] 21 flap
[0130] 22 connecting piece
[0131] 23 notch portion
[0132] 24a, 24b predetermined crushing line
[0133] 25 bottom wall
[0134] 26 predetermined bending line
[0135] 27 easily-deforming portion
[0136] 28 fixed portion
[0137] 29 concave strip
[0138] 30 interior member
[0139] 31 sheet-like nozzle
[0140] 31a base end portion
[0141] 32 package bag
[0142] 33 V notch
[0143] 34 protrusion
[0144] 35 pouring pathway
[0145] 37 incision
[0146] 38 cap
[0147] 38a, 38b, 38c, 38d rib
[0148] 39a, 39b wall portion
[0149] 40a, 40b clamping portion
[0150] 41 window hole
[0151] 42 folding portion
[0152] 50, 51 standing base end side
[0153] 52 border line