SLIDING CAMSHAFT ASSEMBLY
20200072098 ยท 2020-03-05
Inventors
Cpc classification
F02B75/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1816
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A camshaft assembly includes a base shaft, an axially movable structure having a barrel cam and a plurality of lobe packs, and an actuator. The barrel cam defines a single control groove having an enlarged region and a converged region. The actuator includes an actuator body with first and second pins. Each of the first and second pins moves relative to the actuator body between a retracted position and an extended position. The axially movable structure may move from a first position to a second position when the second pin rides along at least a portion of a second side of the enlarged region and then enters the converged region. The axially movable structure may also move from a second position to a first position when the first pin rides along at least a portion of a first side of the enlarged region before entering the converged region.
Claims
1. A camshaft assembly comprising: a base shaft extending along a longitudinal axis, the base shaft being configured to rotate about the longitudinal axis; an axially movable structure mounted on the base shaft, the axially movable structure being axially movable relative to the base shaft, the axially movable structure being rotationally fixed to the base shaft, wherein the axially movable structure includes: a plurality of lobe packs, each of the lobe packs including a plurality of cam lobes, wherein the axially movable structure includes a barrel cam, the barrel cam defines a control groove, and the control groove defines a single path around a circumference of the barrel cam wherein the single path is defined by an enlarged region and a converged region; an actuator including an actuator body and first and second pins each movably coupled to the actuator body such that each of the first and second pins is movable relative to the actuator body between a retracted position and an extended position, wherein the first and second pins are configured to ride along the single path defined by the control groove; wherein the axially movable structure is axially movable relative to the base shaft from a first position to a second position when the base shaft rotates about the longitudinal axis, the second pin is in the extended position, the second pin is at least partially disposed in the control groove, and the second pin is configured to ride along at least a portion of a second side of the enlarged region in the control groove before entering the converged region of the control groove; and wherein the axially movable structure is axially movable relative to the base shaft from a second position to a first position when the base shaft rotates about the longitudinal axis, the first pin is in the extended position, the first pin is at least partially disposed in the control groove, and the first pin is configured to ride along at least a portion of a first side of the enlarged region in the control groove before entering the converged region of the control groove.
2. The camshaft assembly of claim 1 wherein the enlarged region of the control groove defines an enlarged width and the converged region of the control groove defines a narrow width which is less than the enlarged width.
3. The camshaft assembly of claim 2, further comprising a control module in communication with the actuator, wherein at least one of the first and second pins is configured to move between the retracted and extended positions in response to an input from the control module.
4. The camshaft assembly of claim 2, wherein the plurality of cam lobes includes first and second cam lobes lobe axially spaced relative to each other.
5. The camshaft assembly of claim 4, wherein the plurality of cam lobes are defined on the axially movable structure.
6. The camshaft assembly of claim 5, wherein the first cam lobe has a first maximum lobe height, the second cam lobe has a second maximum lobe height, and the first maximum lobe height is different from the second maximum lobe height.
7. An engine assembly, comprising: an internal combustion engine including a first cylinder, a second cylinder, a first valve operatively coupled to the first cylinder, and a second valve operatively coupled to the second cylinder, wherein the first valve is configured to control fluid flow in the first cylinder, and the second valve is configured to control fluid flow in the second cylinder; and a camshaft assembly operatively coupled to the first and second valves, wherein the camshaft assembly includes: a base shaft extending along a longitudinal axis, the base shaft being configured to rotate about the longitudinal axis; an axially movable structure mounted on the base shaft, the axially movable structure being axially movable relative to the base shaft, the axially movable structure being rotationally fixed to the base shaft, wherein the axially movable structure includes: a plurality of lobe packs, each of the lobe packs including a plurality of cam lobes, wherein the axially movable structure includes a barrel cam, and the barrel cam defines a control groove, wherein the control groove defines a single path around a circumference of the barrel cam and the single path is defined by an enlarged region and a converged region; an actuator including an actuator body and first and second pins each movably coupled to the actuator body such that each of the first and second pins is movable relative to the actuator body between a retracted position and an extended position, wherein the first and second pins are configured to ride along the single path defined by the control groove; wherein the axially movable structure is axially movable relative to the base shaft from a first position to a second position when the base shaft rotates about the longitudinal axis, the second pin is in the extended position, the second pin is at least partially disposed in the control groove, and the second pin is configured to ride along at least a portion of a second side of the enlarged region in the control groove before entering the converged region of the control groove; and wherein the axially movable structure is axially movable relative to the base shaft from a second position to a first position when the base shaft rotates about the longitudinal axis, the first pin is in the extended position, the first pin is at least partially disposed in the control groove, and the first pin is configured to ride along at least a portion of a first side of the enlarged region in the control groove before entering the converged region of the control groove.
8. The engine assembly of claim 7 wherein the enlarged region of the control groove defines an enlarged width and the converged region of the control groove defines a narrow width which is less than the enlarged width.
9. The engine assembly of claim 8, wherein the lobe packs are configured to rotate synchronously when the axially movable structure rotates along with the base shaft.
10. The engine assembly of claim 8, further comprising a control module in communication with the actuator, wherein at least one of the first and second pins is configured to move between the retracted and extended positions in response to an input from the control module.
11. The engine assembly of claim 8, wherein the plurality of cam lobes includes first and second cam lobes axially spaced relative to each other.
12. The engine assembly of claim 11 wherein the first cam lobe has a first maximum lobe height, the second cam lobe has a second maximum lobe height, and the first maximum lobe height is different from the second maximum lobe height.
13. An engine assembly, comprising: an internal combustion engine including a plurality of cylinders and a plurality of valves operatively coupled to the cylinders, wherein the valves are configured to control fluid flow in the cylinders; and a camshaft assembly operatively coupled to the valves, wherein the camshaft assembly includes: a base shaft extending along a longitudinal axis, the base shaft being configured to rotate about the longitudinal axis; an axially movable structure mounted on the base shaft, the axially movable structure being axially movable relative to the base shaft, the axially movable structure being rotationally fixed to the base shaft, wherein the axially movable structure includes: a plurality of lobe packs, each of the lobe packs including a plurality of cam lobes, wherein the axially movable structure includes a barrel cam, and the barrel cam defines a control groove, wherein the control groove defines a single path around a circumference of the barrel cam; a single actuator for every two cylinders, the actuator including an actuator body and first and second pins each movably coupled to the actuator body such that the first and second pins are each movable relative to the actuator body between a retracted position and an extended position, wherein the axially movable structure is axially movable relative to the base shaft from a first position to a second position when the base shaft rotates about the longitudinal axis, the second pin is in the extended position, the second pin is at least partially disposed in the control groove, and the second pin is configured to ride along at least a portion of a second side of the enlarged region in the control groove before entering the converged region of the control groove; and wherein the axially movable structure is axially movable relative to the base shaft from a second position to a first position when the base shaft rotates about the longitudinal axis, the first pin is in the extended position, the first pin is at least partially disposed in the control groove, and the first pin is configured to ride along at least a portion of a first side of the enlarged region in the control groove before entering the converged region of the control groove.
14. The camshaft assembly of claim 13 wherein the enlarged region of the control groove defines an enlarged width and the converged region of the control groove defines a narrow width which is less than the enlarged width.
15. The engine assembly of claim 14, wherein the camshaft assembly includes only one barrel cam for every actuator.
16. The engine assembly of claim 14, further comprising a control module in communication with the actuator, wherein at least one of the first and second pins is configured to move between the retracted and extended positions in response to an input from the control module.
17. The engine assembly of claim 14, wherein only one of the plurality of lobe packs includes the barrel cam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] These and other features and advantages of the present disclosure will be apparent from the following detailed description, best mode, claims, and accompanying drawings in which:
[0016]
[0017]
[0018]
[0019]
[0020]
[0021] Like reference numerals refer to like parts throughout the description of several views of the drawings.
DETAILED DESCRIPTION
[0022] Reference will now be made in detail to presently preferred compositions, embodiments and methods of the present disclosure, which constitute the best modes of practicing the present disclosure presently known to the inventors. The figures are not necessarily to scale. However, it is to be understood that the disclosed embodiments are merely exemplary of the present disclosure that may be embodied in various and alternative forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for any aspect of the present disclosure and/or as a representative basis for teaching one skilled in the art to variously employ the present disclosure.
[0023] Except in the examples, or where otherwise expressly indicated, all numerical quantities in this description indicating amounts of material or conditions of reaction and/or use are to be understood as modified by the word about in describing the broadest scope of the present disclosure. Practice within the numerical limits stated is generally preferred. Also, unless expressly stated to the contrary: percent, parts of, and ratio values are by weight; the description of a group or class of materials as suitable or preferred for a given purpose in connection with the present disclosure implies that mixtures of any two or more of the members of the group or class are equally suitable or preferred; the first definition of an acronym or other abbreviation applies to all subsequent uses herein of the same abbreviation and applies mutatis mutandis to normal grammatical variations of the initially defined abbreviation; and, unless expressly stated to the contrary, measurement of a property is determined by the same technique as previously or later referenced for the same property.
[0024] It is also to be understood that this present disclosure is not limited to the specific embodiments and methods described below, as specific components and/or conditions may, of course, vary. Furthermore, the terminology used herein is used only for the purpose of describing particular embodiments of the present disclosure and is not intended to be limiting in any way.
[0025] It must also be noted that, as used in the specification and the appended claims, the singular form a, an, and the comprise plural referents unless the context clearly indicates otherwise. For example, reference to a component in the singular is intended to comprise a plurality of components.
[0026] The term comprising is synonymous with including, having, containing, or characterized by. These terms are inclusive and open-ended and do not exclude additional, un-recited elements or method steps.
[0027] The phrase consisting of excludes any element, step, or ingredient not specified in the claim. The phrase consisting essentially of limits the scope of a claim to the specified materials or steps, plus those that do not materially affect the basic and novel characteristic(s) of the claimed subject matter.
[0028] The terms comprising, consisting of, and consisting essentially of can be alternatively used. Where one of these three terms is used, the presently disclosed and claimed subject matter can include the use of either of the other two terms.
[0029] Throughout this application, where publications are referenced, the disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this present disclosure pertains.
[0030] The following detailed description is merely exemplary in nature and is not intended to limit the present disclosure or the application and uses of the present disclosure. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
[0031] Referring to the drawings, wherein like reference numbers correspond to like or similar components throughout the several figures,
[0032] The internal combustion engine 14 includes an engine block 18 defining a plurality of cylinders 20A, 20B, 20C, and 20D. In other words, the engine block 18 includes a first cylinder 20A, a second cylinder 20B, a third cylinder 20C, and a fourth cylinder 20D. Although
[0033] In order to propel the vehicle 10, an air/fuel mixture should be introduced into the combustion chambers 22A, 22B, 22C, and 22D. To do so, the internal combustion engine 14 includes a plurality of intake ports 24 fluidly coupled to an intake manifold (not shown). In the depicted embodiment, the internal combustion engine 14 includes two intake ports 24 in fluid communication with each combustion chamber 22A, 22B, 22C, and 22D. However, the internal combustion engine 14 may include more or fewer intake ports 24 per combustion chamber 22A, 22B, 22C, and 22D. The internal combustion engine 14 includes at least one intake port 24 per cylinder 20A, 20B, 20C, 20D.
[0034] The internal combustion engine 14 further includes a plurality of intake valves 26 configured to control the flow of inlet charge through the intake ports 24. The number of intake valves 26 corresponds to the number of intake ports 24. Each intake valve 26 is at least partially disposed within a corresponding intake port 24. In particular, each intake valve 26 is configured to move along the corresponding intake port 24 between an open position and a closed position. In the open position, the intake valve 26 allows inlet charge to enter a corresponding combustion chamber 22A, 22B, 22C, or 22D via the corresponding intake port 24. Conversely, in the closed position, the intake valve 26 precludes the inlet charge from entering the corresponding combustion chamber 22A, 22B, 22C, or 22D via the intake port 24.
[0035] As discussed above, the internal combustion engine 14 can combust the air/fuel mixture once the air/fuel mixture enters the combustion chamber 22A, 22B, 22C, or 22D. For example, the internal combustion engine 14 can combust the air/fuel mixture in the combustion chamber 22A, 22B, 22C, or 22D using an ignition system (not shown). This combustion generates exhaust gases. To expel these exhaust gases, the internal combustion engine 14 defines a plurality of exhaust ports 28. The exhaust ports 28 are in fluid communication with the combustion chambers 22A, 22B, 22C, or 22D. In the depicted embodiment, two exhaust ports 28 are in fluid communication with each combustion chamber 22A, 22B, 22C, or 22D. However, more or fewer exhaust ports 28 may be fluidly coupled to each combustion chamber 22A, 22B, 22C, or 22D. The internal combustion engine 14 includes at least one exhaust port 28 per cylinder 20A, 20B, 20C, or 20D.
[0036] The internal combustion engine 14 further includes a plurality of exhaust valves 30 in fluid communication with the combustion chambers 22A, 22B, 22C, or 22D. Each exhaust valve 30 is at least partially disposed within a corresponding exhaust port 28. In particular, each exhaust valve 30 is configured to move along the corresponding exhaust port 28 between an open position and a closed position. In the open position, the exhaust valve 30 allows the exhaust gases to escape the corresponding combustion chamber 22A, 22B, 22C, or 22D via the corresponding exhaust port 28. The vehicle 10 may include an exhaust system (not shown) configured to receive and treat exhaust gases from the internal combustion engine 14. In the closed position, the exhaust valve 30 precludes the exhaust gases from exiting the corresponding combustion chamber 22A, 22B, 22C, or 22D via the corresponding exhaust port 28.
[0037] As discussed in detail below, intake valve 26 and exhaust valve 30 (
[0038] With reference to
[0039] With reference to
[0040] With reference to
[0041] Moreover, the camshaft assembly 33 includes a coupler (not shown) connected to the first shaft end portion 36 of the base shaft 35. The coupler can be used to operatively couple the base shaft 35 to the crankshaft (not shown) of the engine 14. The crankshaft of the engine 14 can drive the base shaft 35. Accordingly, the base shaft 35 can rotate about the longitudinal axis X, 37 when driven by, for example, the crankshaft of the engine 14. The rotation of the base shaft 35 causes the entire camshaft assembly 33 to rotate about the longitudinal axis X, 37given that the base shaft extends along the longitudinal axis X, 37. The base shaft 35 is therefore operatively coupled to the internal combustion engine 14. The camshaft assembly 33 may additionally include one or more bearings (not shown), such as journal bearings, coupled to a fixed structure, such as the engine block 18. The bearings (not shown) may be spaced apart from one another along the longitudinal axis. X.
[0042] The camshaft assembly 33 further includes one or more axially movable structures 44 mounted on the base shaft 35. The axially movable structures 44 may also be referred to as the lobe pack assemblies. The axially movable structures 44 are configured to move axially relative to the base shaft 35 along the longitudinal axis X, 37. However, the axially movable structures 44 are rotationally fixed to the base shaft 35. Consequently, the axially movable structures 44 rotate synchronously with the base shaft 35. The base shaft 35 may include a spline feature 48 for maintaining angular alignment of the axially movable structures 44 to the base shaft 35 and also for transmitting drive torque between the base shaft 35 and the axially movable structures 44.
[0043] In the depicted embodiment, the camshaft assembly 33 includes two axially movable structures 44. It is nevertheless contemplated that the camshaft assembly 33 may include more or fewer axially movable structures 44. Regardless of the quantity, the axially movable structures 44 are axially spaced apart from each other along the longitudinal axis X, 37. The axially movable structures 44 may also be referred to as sliding members because these members can slide along the base shaft 35.
[0044] With specific reference to
[0045] The first, second, third, and fourth lobe packs 46A, 46B, 46C, 46D each include only one group of cam lobes 50. In each axially movable structure 44, the barrel cam 56 may be disposed between the second and third lobe packs 46B, 46C. Each axially movable member 44 includes only one barrel cam 56. The barrel cam 56 is axially disposed between the third and fourth lobe packs 46C, 46D. The two groups of lobes 50 of the second and third lobe packs 46B, 46C are axially spaced apart from each other. The first cam lobe has a first maximum lobe height while the second cam lobe has a second maximum lobe height. It is understood that the first maximum lobe height is different from the second maximum lobe height.
[0046] As indicated, the axially movable structure includes a barrel cam and a plurality of lobe packs wherein each of the lobe packs further includes including a plurality of cam lobes. The barrel cam defines a control groove which is defined by a single path 61 around a circumference 63 of the barrel cam wherein the single path 61 is formed is defined by an enlarged region 67 and a converged region 69. In contrast to traditional multi-path control grooves, the single path 61 control groove is more robust and durable under operating conditions. It is noted that a traditional multi-path groove may include a central peninsula which divides two control groove paths in the barrel cam such that the central peninsula may be prone to cracking as the control pin imparts loads into the central peninsula as the control pin is guided into one of the two control grooves.
[0047] Each group of cam lobes 50 includes a first cam lobe 54A and a second cam lobe 54B. The first and second cam lobes 54A, 54B are axially spaced relative to each other. The cam lobes 54A, 54B have a typical cam lobe form with a profile that defines different valve lifts in two discrete steps. The first and second cam lobes (54A and 54B respectively) may have different lobe heights as discussed in detail below. The barrel cam 56 in each axially movable structure 44 includes a barrel cam body 58 and defines a control groove 60 extending into the barrel cam body 58.
[0048] With reference to
[0049] Referring again to
[0050] It is understood that the axially movable structure 44 is axially movable relative to the base shaft 35 from a first position 75 (
[0051] Accordingly, with reference to
[0052] Referring to
[0053] In yet another embodiment of the present disclosure, an engine assembly 12 (
[0054] As shown in
[0055] However, the axially movable structure 44 is axially movable relative to the base shaft 35 from a first position 75 (
[0056] In yet another embodiment of the present disclosure, an engine assembly 12 (
[0057] It is understood that the aforementioned axially movable structure 44 is axially movable relative to the base shaft 35 from a first position 75 (
[0058] Referring back to
[0059] While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.