Reversible liquid filtration system
11560539 · 2023-01-24
Assignee
Inventors
Cpc classification
C12M29/04
CHEMISTRY; METALLURGY
C12M47/10
CHEMISTRY; METALLURGY
C12M29/00
CHEMISTRY; METALLURGY
C12M29/18
CHEMISTRY; METALLURGY
C12M21/00
CHEMISTRY; METALLURGY
International classification
C12M1/36
CHEMISTRY; METALLURGY
Abstract
A reversible liquid filtration system for cell culture perfusion comprises: a bioreactor vessel (B4), for storing the cell culture (L4); a perfusion pump (P7), comprising a reciprocable element (P71) which is movable in opposing first and second pumping directions (dF, dR); a filter (F4); and first and second bi-directional valves (BV1, BV2), each selectively controllable between open and closed positions. The perfusion pump (P7), the filter (F4), and the first and second bi-directional valves (BV1, BV2), together comprise a fluidic circuit in communication with the bioreactor vessel (B4). The bi-directional valves (BV1, BV2) are controllable to open and close in co-ordination with the reciprocating perfusion pump (P7), in order to enable both a two-way filtering flow around the fluidic circuit and also an alternating filtering flow between the bioreactor vessel (B4) and the perfusion pump (P7).
Claims
1. A reversible liquid filtration system for cell culture perfusion, comprising: a bioreactor vessel, for storing the cell culture; a perfusion pump, comprising a reciprocable element which is movable in opposing first and second pumping directions (dF, dR); a filter, comprising a membrane which includes a retentate side and an opposing, permeate side; and first and second bi-directional valves, each selectively controllable between open and closed positions, the perfusion pump, the filter, and the first and second bi-directional valves, together comprising a fluidic circuit in communication with the bioreactor vessel, wherein the filter is fluidly connected to the bioreactor vessel, the first bi-directional valve is fluidly connected to and positioned between the filter and the perfusion pump, and the second bi-directional valve is fluidly connected to and positioned between the perfusion pump and the bioreactor vessel, and the system being operable in a circuit flow mode, wherein: the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed, and the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel to the perfusion pump; and the first bi-directional valve is controllable to be closed and the second bi-directional valve is controllable to be open, and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump back to the bioreactor vessel, so as to displace the cell culture along the retentate side of the filter in a first circuit flow direction around the fluidic circuit, and the first bi-directional valve is controllable to be closed and the second bi-directional valve is controllable to be open, and the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel to the perfusion pump; and the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed, and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump back to the bioreactor vessel, so as to displace the cell culture along the retentate side of the filter in a second circuit flow direction around the fluidic circuit, the second circuit flow direction being opposite to the first circuit flow direction, and the system being operable in an alternating flow mode, wherein: the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed; the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel along the retentate side of the filter to the perfusion pump in a first alternating flow direction; and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump along the retentate side of the filter back to the bioreactor vessel in a second alternating flow direction, the second alternating flow direction being opposite to the first alternating flow direction, in each of the circuit flow mode and the alternating flow mode the said displacement of the cell culture along the retentate side of the filter causing a driving fluid pressure (pD) on the retentate side of the filter membrane such that permeate material may pass through the membrane from the retentate side to the permeate side.
2. A reversible liquid filtration system according to claim 1, comprising a controller for controlling the first and second bi-directional valves in co-ordination with the movement of the reciprocable element of the perfusion pump.
3. A reversible liquid filtration system according to claim 1, further comprising: pressure sensors, configured to detect fluidic pressure at the respective retentate and permeate sides of the filter membrane; and a permeate pump, arranged in fluidic communication with the filter and controllable to apply, based on the detected fluidic pressures, a counter fluid pressure (pC) on the permeate side of the filter membrane, in opposition to a residue of the said driving fluid pressure (pD) on the retentate side, such that no permeate material may pass through the membrane from the retentate side to the permeate side.
4. A reversible liquid filtration system according to claim 3, wherein the permeate pump is controllable to apply the counter fluid pressure (pC), to the permeate side of the filter membrane, at a magnitude which is: equal to the residue of the driving fluid pressure (pD) on the retentate side, so as to prevent permeate material from passing through the membrane from the retentate side to the permeate side; or greater than the residue of the driving fluid pressure (pD) on the retentate side, so as to reverse the flow through the membrane to partially or fully clear the retentate side of the membrane of permeate material.
5. A reversible liquid filtration system according to claim 3, wherein the permeate pump is controllable to control a pressure gradient, between the retentate and permeate sides of the filter membrane, in order to control the passage of permeate material through the membrane, from the retentate side to the permeate side, under the residue of the driving fluid pressure (pD) on the retentate side.
6. A reversible liquid filtration system according to claim 3, comprising a controller for controlling in co-ordination the first and second bi-directional valves, the movement of the reciprocable element of the perfusion pump, and the permeate pump.
7. A reversible liquid filtration system according to claim 1, wherein the reciprocable element of the perfusion pump comprises a piston.
8. A reversible liquid filtration system according to claim 1, wherein the reciprocable element of the perfusion pump comprises a diaphragm.
9. A reversible liquid filtration system according to claim 1, wherein the bioreactor vessel comprises at least two separate liquid inlets/outlets.
10. A reversible liquid filtration system for cell culture perfusion, comprising: a bioreactor vessel, for storing the cell culture; a perfusion pump, comprising a reciprocable element which is movable in opposing first and second pumping directions (dF, dR); a filter, comprising a membrane which includes a retentate side and an opposing, permeate side; and first and second bi-directional valves, each selectively controllable between open and closed positions, the perfusion pump, the filter, and the first and second bi-directional valves, together comprising a fluidic circuit in communication with the bioreactor vessel, wherein the filter is fluidly connected to the bioreactor vessel, the first bi-directional valve is fluidly connected to and positioned between the filter and the perfusion pump, and the second bi-directional valve is fluidly connected to and positioned between the perfusion pump and the bioreactor vessel, and wherein, in dependence on the selected positions of the first and second bi-directional valves and the pumping direction (dF, dR), the system is selectively operable between: a reversible circuit flow mode, wherein the cell culture will flow, around the fluidic circuit, in a first circuit flow direction or in a second circuit flow direction which is opposite to the first circuit flow direction; and an alternating flow mode, wherein the cell culture will alternately flow, around only a portion of the fluidic circuit, between a first alternating flow direction and in a second alternating flow direction which is opposite to the first alternating flow direction, and wherein, in each of the circuit flow mode and the alternating flow mode, the perfusion pump is operable to displace the cell culture along the retentate side of the filter to cause a driving fluid pressure (pD) on the retentate side of the filter membrane such that permeate material may pass through the membrane from the retentate side to the permeate side.
11. A reversible liquid filtration system according to claim 10, wherein in the reversible circuit flow mode: the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed, and the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel to the perfusion pump; and the first bi-directional valve is controllable to be closed and the second bi-directional valve is controllable to be open, and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump back to the bioreactor vessel, so as to displace the cell culture along the retentate side of the filter in the first circuit flow direction around the fluidic circuit, and the first bi-directional valve is controllable to be closed and the second bi-directional valve is controllable to be open, and the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel to the perfusion pump; and the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed, and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump back to the bioreactor vessel, so as to displace the cell culture along the retentate side of the filter in the second circuit flow direction around the fluidic circuit, and wherein in the alternating flow mode: the first bi-directional valve is controllable to be open and the second bi-directional valve is controllable to be closed; the reciprocable element of the perfusion pump is movable in the first pumping direction (dF), in order to displace the cell culture from the bioreactor vessel along the retentate side of the filter to the perfusion pump in the first alternating flow direction; and the reciprocable element of the perfusion pump is movable in the second pumping direction (dR), in order to displace the cell culture from the perfusion pump along the retentate side of the filter back to the bioreactor vessel in the second alternating flow direction.
12. A reversible liquid filtration system according to claim 10, comprising a controller for controlling the first and second bi-directional valves in co-ordination with the movement of the reciprocable element of the perfusion pump.
13. A reversible liquid filtration system according to claim 10, comprising: pressure sensors, configured to detect fluidic pressure at the respective retentate and permeate sides of the filter membrane; and a permeate pump, arranged in fluidic communication with the filter and controllable to apply, based on the detected fluidic pressures, a counter fluid pressure (pC) on the permeate side of the filter membrane, in opposition to a residue of the said driving fluid pressure (pD) on the retentate side, such that no permeate material may pass through the membrane from the retentate side to the permeate side.
14. A reversible liquid filtration system according to claim 13, wherein the permeate pump is controllable to apply the counter fluid pressure (pC), to the permeate side of the filter membrane, at a magnitude which is: equal to the residue of the driving fluid pressure (pD) on the retentate side, so as to prevent permeate material from passing through the membrane from the retentate side to the permeate side; or greater than the residue of the driving fluid pressure (pD) on the retentate side, so as to reverse the flow through the membrane to partially or fully clear the retentate side of the membrane of permeate material.
15. A reversible liquid filtration system according to claim 13, wherein the permeate pump is controllable to control a pressure gradient, between the retentate and permeate sides of the filter membrane, in order to control the passage of permeate material through the membrane, from the retentate side to the permeate side, under the residue of the driving fluid pressure (pD) on the retentate side.
16. A reversible liquid filtration system according to claim 13, comprising a controller for controlling in co-ordination the first and second bi-directional valves, the movement of the reciprocable element of the perfusion pump, and the permeate pump.
17. A reversible liquid filtration system according to claim 10, wherein the reciprocable element of the perfusion pump comprises a piston.
18. A reversible liquid filtration system according to claim 10, wherein the reciprocable element of the perfusion pump comprises a diaphragm.
19. A reversible liquid filtration system according to claim 10, wherein the bioreactor vessel comprises at least two separate liquid inlets/outlets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described, by way of example, with reference to the accompanying figures in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(5) Referring to
(6) In use, the perfusion pump P1 continuously displaces the cell culture L1 from the bioreactor vessel B1, through the filter F1, and back to the bioreactor vessel B1. Thus the cell culture L1 is filtered and circulates in a “retentate loop” which has one direction d1 only, i.e. anticlockwise in the sense of
(7) Referring to
(8) Referring in particular to
(9) Referring now to
(10) Referring in particular to
(11) Turning to
(12) A first two-way or bi-directional valve BV1 is fluidly connected to the filter F4. A reciprocable-type perfusion pump P7 is fluidly connected to the first bi-directional valve BV1 and includes a reciprocable element. In this embodiment the reciprocable element comprises a diaphragm P71, but may alternatively comprise a piston or some other suitable member arranged for reciprocation. The size of the diaphragm P71 and the extent of its deflection defines a volume of the cell culture L4 to be displaced, as described below. A second two-way or bi-directional valve BV2 is fluidly connected to the perfusion pump P7 and the bioreactor vessel B4. The fluid connections are by means of pipes, hoses, or the like, which, in this exemplary embodiment at least, are arranged so as to include separate and distinct inlet/outlet routes R2, R3 to/from the bioreactor vessel B4. A stirrer (not shown in
(13) A first TFF (tangential flow filtration) operation of the first embodiment will now be described.
(14) Referring in particular to
(15) During (or alternatively immediately before or after) a brief pause, which occurs when the diaphragm P71 has reached the limit of travel in the forward direction dF, the first bi-directional valve BV1 is controlled to be closed and the second bi-directional valve BV2 is controlled to be open. Referring now to
(16) The movements are repeated such that the diaphragm P71 continuously reciprocates in the forward and rearward directions dF, dR, and the first and second bi-directional valves BV1, BV2 are controlled to open and close as described above, in order to cycle the cell culture L4 through the filter F4. Thus the cell culture L4 is filtered and circulates in a “retentate loop” in a first circuit flow direction d5, i.e. anticlockwise in the sense of
(17) A second TFF operation of the first embodiment will now be described.
(18) Referring in particular to
(19) During (or alternatively immediately before or after) a brief pause, which occurs when the diaphragm P71 has reached the limit of travel in the forward direction dF, the first bi-directional valve BV1 is controlled to be open and the second bi-directional valve BV2 is controlled to be closed. Referring now to
(20) The movements are repeated such that the diaphragm P71 continuously reciprocates in the forward and rearward directions dF, dR, and the first and second bi-directional valves BV1, BV2 are controlled to open and close as described above, in order to cycle the cell culture L4 through the filter F4. Thus the cell culture L4 is filtered and circulates in a “retentate loop” in a second circuit flow direction d6, i.e. clockwise in the sense of
(21) In view of the foregoing description and with reference to
(22) TABLE-US-00001 Circuit First bi- Second bi- Perfusion pump flow directional directional diaphragm Reference direction valve (BV1) valve (BV2) (P71) FIG. First (d5) Open Closed Forward (dF) 4a Closed Open Rearward (dR) 4b Second (d6) Closed Open Forward (dF) 4c Open Closed Rearward (dR) 4d
(23) Thus the inventive system provides bi-directional valves BV1, BV2, which are controllable to open and close in co-ordination with the reciprocating perfusion pump P7, in order to enable two-way flow around the fluidic circuit of the system. In other words, the system operates in a TFF mode wherein the flow direction can be reversed because the opening and closing of the valves BV1, BV2 can be synchronised with the motion of the reciprocable element of the perfusion pump P7.
(24) Also, the residence time of the cell culture in the system is reduced in comparison with the known system of
(25) It will be understood by the skilled reader that the arrangement of the components of the system could differ from that of
(26) Turning to
(27) Referring in particular to
(28) During (or alternatively immediately before or after) a brief pause, which occurs when the diaphragm P71 has reached the limit of travel in the forward direction dF, the first bi-directional valve BV1 is controlled to remain open and the second bi-directional valve BV2 is controlled to remain closed. Referring now to
(29) In each of the first and second alternating flow directions d51, d61, the transfer of cell culture L4 results in a positive driving pressure pD on the retentate side F41 of the membrane of the filter F4 which creates a trans-membrane pressure causing cell culture L4 to flow to the permeate side F42, thereby expelling the permeate material from the system.
(30) The movements are repeated such that the diaphragm P71 continuously reciprocates in the forward and rearward directions dF, dR, all the while the first bi-directional valve BV1 remaining open and the second bidirectional valve BV2 remaining closed, in order to cycle the cell culture L4 back and forth through the filter F4.
(31) In view of the foregoing description and still with reference to
(32) TABLE-US-00002 Alternating First bi- Second bi- Perfusion pump flow directional directional diaphragm Reference direction valve (BV1) valve (BV2) (P71) FIG. First (d51) Open Closed Forward (dF) 5a Second (d61) Open Closed Rearward (dR) 5b
(33) Thus the cell culture L4 is filtered in an alternating flow through the filter F4. In other words, here the system performs in an ATF mode.
(34) It will be understood by the skilled reader that the arrangement of the components of the system could differ from that of
(35) From the foregoing it will be seen that the inventive system is a flexible, single system which has the capability to operate in a number of modes, as follows:
(36) 1. TFF-based perfusion
(37) 2. TFF-based perfusion with alteration of the flow direction at a prescribed period
(38) 3. ATF-based perfusion.
(39) Referring now to
(40) The second embodiment also additionally includes a permeate pump P8 which is fluidly connected to a permeate side outlet F421 of the filter F4, and two pressure sensors S41, S42 which are configured to detect the fluidic pressure at the respective retentate and permeate sides F41, F42 of the filter membrane.
(41) The operation of the second embodiment will now be described. It should be understood that, notwithstanding the addition of the permeate pump P8, the operation is broadly the same as that of the first embodiment, which has already been described above and, for the sake of brevity, will not be repeated in full here.
(42) In use, transfer of the cell culture L4 from the bioreactor vessel B4 causes a positive driving pressure pD to be applied to the retentate side F41 of the membrane of the filter F4, as the cell culture L4 is displaced in the first circuit flow direction d5 due to movement of the diaphragm P71 in the forward direction dF (rightwards in the sense of
(43) During the pause, which occurs when the diaphragm P71 has reached the limit of travel in the forward direction dF, a residual trans-membrane pressure may exist even though there is no longer a flow of liquid along the retentate side F41 at this point. As a result the filter F4 may become blocked with permeate material. The permeate pump P8 may therefore be controlled during the pause, and/or during a subsequent movement of the diaphragm P71 in the rearward direction dR (leftwards in the sense of
(44) The counter pressure pC may be made equal to the residue of the driving pressure pD so that there will be no flow across the filter membrane. Alternatively, the counter pressure pC may be made greater than the residue of the driving pressure pD so that there will be a reverse flow across the filter membrane from the permeate side F42 to the retentate side F41. In each case, the effect of the counter pressure pC is to prevent (further) permeate material from passing through the membrane of the filter F4 from the retentate side F41 to the permeate side F42.
(45) In this way a blockage of the filter F4 may be avoided, especially in the absence of a lateral flow on the retentate side F41 of the filter F4. In the case that the counter pressure pC exceeds the residual driving pressure pD to provide the said reverse flow, there is a cleaning effect on the filter F4 through the partial or complete displacement of solid permeate matter which has accumulated on the retentate side F41. The required magnitude of the applied counter pressure pC is determined according to the fluidic pressures which are detected by the pressure sensors (S41, S42) at the respective retentate and permeate sides F41, F42 of the filter F4.
(46) In view of the foregoing description of the second embodiment and with reference still to
(47) TABLE-US-00003 Circuit First bi- Second bi- Perfusion pump flow directional directional diaphragm Permeate direction valve (BV1) valve (BV2) (P71) pump (P8) First (d5) Open Closed Forward (dF) Pump in direction pD Open Closed Paused at end Inactive or of travel pump in direction pC Closed Open Rearward (dR) Inactive or pump in direction pC Closed Open Paused at end Inactive or of travel pump in direction pC Second (d6) Closed Open Forward (dF) Inactive or pump in direction pC Closed Open Paused at end Inactive or of travel pump in direction pC Open Closed Rearward (dR) Pump in direction pD Open Closed Paused at end Inactive or of travel pump in direction pC
(48) In ATF operations, the status of these system elements is as follows.
(49) TABLE-US-00004 Alternating First bi- Second bi- Perfusion pump flow directional directional diaphragm Permeate direction valve (BV1) valve (BV2) (P71) pump (P8) First (d51) Open Closed Forward (dF) Pump in direction pD Open Closed Paused at end Inactive or of travel pump in direction pC Second (d61) Open Closed Rearward (dR) Pump in direction pD Open Closed Paused at end Inactive or of travel pump in direction pC
(50) Hence it will be understood that the system of the second embodiment may be operated in a TFF mode (where the flow may be in a first circuit direction d5 or in a second, opposite circuit direction d6), and in an ATF mode (where the flow alternates between two opposite directions d51, d61), as has already been described in connection with the system of the first embodiment.
(51) Thus the second embodiment of the inventive system provides a permeate pump P8 which is controllable to apply a counter pressure pC to the filter F4, in co-ordination with the reciprocating perfusion pump P7 (and the bi-directional valves BV1, BV2), in order to prevent permeate material from blocking the filter F4, or to clear a blockage which has occurred, in particular during a period where there is no lateral flow across the retentate F41 side of the filter F4. In other words, the filter F4 can be kept clear because the actuation of the permeate pump P8 can be synchronised with the motion of the reciprocable element of the perfusion pump P7. The fine control of neutral or back-pressure by the permeate pump P8 may be configured variably by the user and may utilise the pressure readings of the pressure sensors S41, S42 at the retentate and permeate sides F41, F42 of the filter F4.
(52) It should be understood that the invention has been described in relation to its preferred embodiments and may be modified in many different ways without departing from the scope of the invention as defined by the accompanying claims.