Lanyard Coupler, System and Method
20200069004 ยท 2020-03-05
Inventors
Cpc classification
A45F5/00
HUMAN NECESSITIES
A44B17/0023
HUMAN NECESSITIES
A44B17/0041
HUMAN NECESSITIES
International classification
Abstract
A lanyard coupler for selective attachment to a lanyard strap and an attachment member, the lanyard coupler including a body having a first end and a second end, an arm portion being formed toward the first end, the body tapering from the first end toward the second end. A strap receiving opening extends across a portion of the body, while a connector extends from the second end of the body.
Claims
1. A lanyard coupler for selective attachment to a lanyard strap and an attachment member, the lanyard coupler comprising: a body having a first end and a second end, an arm portion being formed toward the first end, the body tapering from the first end toward the second end; a strap receiving opening extending across a portion of the body; and a connector extending from the second end of the body.
2. The lanyard coupler of claim 1, wherein the arm portion extends in a cantilever fashion.
3. The lanyard coupler of claim 1, further comprising a chamfer or tapered edge along a perimeter of the lanyard receiving opening.
4. The lanyard coupler of claim 1, further comprising a chamfer or tapered edge along a perimeter of the body.
5. The lanyard coupler of claim 1, wherein the lanyard receiving opening comprises a first opening portion and a second opening portion, the first opening portion having a first terminal end having a generally curved profile and a second terminal end terminating toward the second opening portion.
6. The lanyard coupler of claim 5, wherein the second opening portion extends angularly from the first opening portion.
7. The lanyard coupler of claim 6, wherein the second opening portion comprises a first portion and a second portion, the first portion and the second portion being inclined relative to a longitudinal axis of the body at different inclinations.
8. The lanyard coupler of claim 7, wherein the first portion extends from the first opening portion and the second portion extends from the first portion, the first portion being generally parallel to the longitudinal axis and the second portion being transverse to the longitudinal axis.
9. The lanyard coupler of claim 1, wherein the arm portion is connected to a body portion at a first side of the body and separated at a second side of the body.
10. The lanyard coupler of claim 9, wherein the arm portion has a generally gooseneck shape with a hook portion at the second side.
11. The lanyard coupler of claim 10, wherein the hook portion comprises at least one lip adjacent a junction of a first portion and a second portion forming the lanyard receiving opening.
12. The lanyard coupler of claim 11, wherein the at least one lip extends towards the first side of the body.
13. The lanyard coupler of claim 11, wherein the second portion is narrower adjacent the at least one lip than at a terminal end of the lanyard receiving opening at the first side of the body.
14. The lanyard coupler of claim 1, wherein the body comprises an enlarged portion adjacent the connector, the enlarged portion being curved in a direction transverse to an axis of the body extending from the first end to the second end.
15. The lanyard coupler of claim 1, wherein the body comprises a roughened surface surrounding the lanyard receiving opening.
16.-20.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] One or more specific embodiments of the present disclosure will be described below. In an effort to provide a concise description of these embodiments, some features of an actual embodiment may be described in the specification. It should be appreciated that in the development of any such actual embodiment, as in any engineering or design project, numerous embodiment-specific decisions will be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one embodiment to another. It should further be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
[0034] One or more embodiments of the present disclosure may generally relate to manufacturing and using lanyard systems. A lanyard system may allow individuals to securely retain personal items, such as name tags, wallets, keys, lip balm, or any other personal item. For instance, personal items can be retained by attachment members that are in-turn coupled to a lanyard coupler and a lanyard strap of the lanyard system. The lanyard coupler described herein provides an easy to use coupler to which a user can conveniently couple a lanyard strap. The coupler, and the strap itself, is simple to manufacture to allow interchangeability of couplers, straps, and attachment members. This offers a system that conveniently accommodates a variety of different attachments, straps, and couplers.
[0035] While the present disclosure will describe a particular implementation of the lanyard system, it should be understood that the devices, systems, and method described herein may be applicable to uses. Additionally, elements described in relation to any embodiment depicted and/or described herein may be combinable with elements described in relation to any other embodiment depicted and/or described herein.
[0036] Referring now to the
[0037] The strap 10 extends from the coupler 12 and receives a portion of the coupler 12 within a loop 22 at the distal end 16 of the strap 10 so that at least a portion of the strap 10 overlaps a portion of the coupler 12 when it is received within the loop 22. The loop 22 is formed by overlapping portions or layers of the strap 10, with three layers of strap 10 being joined together in the configuration illustrated in
[0038]
[0039] In the illustrated embodiment of
[0040] Returning to
[0041] With continued reference to
[0042] The reinforcement portion 68, as illustrated in
[0043] Returning to
[0044] The connector 54 has two spaced apart members 56a, 56b that collectively form the connector 54 to which the attachment member 14 can be selectively coupled and about which the attachment member 14 can selectively rotate. The members 56a, 56b flex inwardly when being mounted to a base 70 of the attachment member 14, then flex outwardly to maintain (e.g., temporarily) the members 56a, 56b within the base 70. It is possible to detach the attachment member 14 from the coupler 12 upon applying sufficient force to move the parts apart e.g., by bending or otherwise manipulating the coupler 12 with respect to the attachment member 14 and pulling the parts apart.
[0045] Each member 56a, 56b includes a narrow portion 58a, 58b and an enlarged portion 60a, 60b. The narrow portion 58a, 58b has a generally semicircular cross-section, while the enlarged portion 60a, 60b tapers from the narrow portion 58a, 58b toward an end 62 of the connector 54. The generally semicircular cross-section allows rotational movement of the attachment member 14 relative to the coupler 12, aiding with comfortable positioning of the coupler 12 and an item supported by the attachment member 14 for the user.
[0046] With reference to
[0047] Slot 74a, 74b are formed in the base 70 thereby forming locking rim 76a, 76b to which the enlarged portions 60a, 60b contact as they flex outwardly. A portion of each enlarged portion 60a, 60b enters a respective one of the slots 74a, 74b so that a proximally facing portion of the enlarged portions 60a, 60b overlap with and engage with the locking rims 76a, 76b to prevent inadvertent detachment of the attachment member 14 from the connector 54 of the coupler 12. However, as mentioned above, it is possible to detach the attachment member 14 from the coupler 12 upon applying sufficient force to move the parts apart e.g., by bending or otherwise manipulating the coupler 12 with respect to the attachment member 14 and pulling the parts apart, causing the members 60a, 60b to move off the locking rims 76a, 76b and out of the base 70.
[0048] Turning to
[0049] The strap receiving opening 46 includes a first opening portion 90 and a second opening portion 92. The first opening portion 90 has a first terminal end 94 and a second terminal end 96 terminating toward the second opening portion 92. The first opening portion 90 extends horizontally at least partially across a body 40 of the coupler 12 at or near the first proximal end 42 of the coupler 12. In the illustrated configuration, each of the first terminal end 94 and the second terminal end 96 have a curved profile to accommodate the edges of the strap 10. For instance, to aid with retaining in the strap 10 within the strap receiving opening 46, an edge 32 of the strap 10 fits within the curved profile to provide a tight fit and limit lateral movement of the strap 10 relative to the coupler 12. While the curved profile can approximate the size and dimension of the strap 10 and edge 32, it will be understood by one skilled in the art that in other configurations the curved profile need not approximate the strap 10 and edge 32.
[0050] Extending from the first opening portion 90 is the second opening portion 92, as illustrated in
[0051] As illustrated, the second opening portion 92 includes a first portion 100 and a second portion 102 that is slanted relative to the first portion 100. The first portion 100 can also be inclined relative to the first opening portion 90 or can be perpendicular to the first opening portion 90. Stated another way, the combination of the first portion 100 and the second portion 102 forms an angled passageway that extends from the first opening portion 92 in a proximal-to-distal direction, i.e., downwardly. Alternatively, the combination of the first portion 100 and the second portion 102 forms an angled passageway that extends from the first opening portion 92 in a distal-to-proximal direction, i.e., upwardly. In either case, the first portion 100 can be transverse to the first opening portion 90 (such as transverse to an axis extending in the proximal-to-distal direction, such as a longitudinal axis) or perpendicular to the first opening portion 90 (such as parallel to the axis extending in the proximal-to-distal direction, such as the longitudinal axis) and the second portion 102 can be transverse or perpendicular to the first portion 100, which results in the second portion being transverse to or perpendicular to the axis extending in the proximal-to-distal direction, such as a longitudinal axis.
[0052] To form the first portion 100 and the second portion 102, the arm portion 50 includes a wall 110 extending from the second terminal end 96 and a wall 112 that is slanted relative to the first wall 110. The junction of the wall 110 and wall 112 forming a lip 118 that provides resistance to a movement of the strap 10 out of the strap receiving opening 14. Similarly, the body portion 52 includes a wall 114 extending from the first opening portion 90 and a wall 116 that is slanted relative to the wall 114. The walls 110, 114 define a perimeter of the first portion 100 of the second opening portion 92, while the walls 112, 116 define a perimeter of the second portion 100 of the second opening portion 92.
[0053] The embodiment of
[0054] A lip 124 is formed across the second opening portion 92 from the lip 118. The combination of the lip 118 and the lip 124 collectively narrows the second opening portion 92 close to the first opening portion 90 to prevent the strap 10 becoming inadvertently detached from the coupler 12. It will be understood, that in other embodiments, the coupler can include only the lip 118 or only the lip 124, rather than both lips. The second opening portion 92 can be narrowed by about 35 percent to about 40 percent as compared to the end of the second opening portion 92 at the perimeter 98 of the body 40 by the lip 118, the lip 124, or a combination of the lip 118 and the lip 124. Alternatively, the second opening portion 92 can be narrowed by about 10 percent to about 90 percent, by about 20 percent to about 80 percent, by about 30 percent to about 70 percent, by about 65 percent to about 90 percent, by about 20 percent to about 35 percent, by about 40 percent to about 65 percent, or by about 10 percent to about 20 percent.
[0055] While the embodiments illustrated in
[0056] Additionally, while reference is made to the lip 118 and the lip 124 being opposite to each other across the second opening portion 92, the lip 118 and the lip 124 can be offset from each other along the second opening portion 92. This results in the second opening portion 92 has a serpentine, bending, tortuous, or twisting form. For instance, with the lip 118 near the first opening portion 90 the lip 124 is closer to the perimeter 98 than the lip 118 to form the serpentine, bending, tortuous, or twisting second opening portion 92. Similarly, with the lip 124 near the first opening portion 90 the lip 118 is closer to the perimeter 98 than the lip 124 to form the serpentine, bending, tortuous, or twisting second opening portion 92.
[0057] In addition to the couplers 12, 12 described and shown herein, one or more embodiments of a coupler 12 can also include one or more protrusions 120 within the strap receiving opening 46, including one or both of the first opening portion 90 and the second opening portion 92. For example, a plurality of repeated protrusions 120, or teeth, can be formed along the inside edge or edges of the strap receiving opening 46. The protrusions increase the surface area and frictional contact between the strap 10 and the inside edge or edges of the strap receiving opening 46 to form a more secure connection therebetween. The protrusions can be any number or combination of shapes, including triangular or semicircular protrusions that run along the inside edge or edges of the strap receiving opening 46. Alternatively, all or portions of the strap receiving opening 46, and more generally the body 40, can be roughened or textured to change the frictional engagement between the coupler 12 and the strap 10. Stated another way, all or portions of the strap receiving opening 46, and more generally the body 40, can receive a surface finish to provide desired frictional engagement between the coupler 12 and the strap 10 and/or the coupler 12 and the attachment member 14. For instance, a surface finish to aid with rotational movement of the attachment member 14 about the connector 54 can be applied to one or both of the attachment member 14 and the connector 54, such as applying a TEFLON coating or other low friction coatings. Alternatively, to prevent unwanted movement between the strap 10 and the coupler 12, an appropriate surface finish, such as the protrusions 120 or other roughening surface technique, can be applied to limit movement of the strap 10 within the strap receipting opening 46.
[0058] As mentioned above, each of the couplers can either directly or indirectly connect to the attachment member. For an indirect connection, the intermediate adapter 130 can be used. As illustrated in
[0059] To manufacture the lanyard system, the strap 10 is welded to form the loop 22 prior to coupling the strap 10 and coupler 12 together. In another embodiment, the strap 10 is first threaded through the strap receiving opening 46 and then the loop 22 is formed by welding the together the first end portion 24, the second end portion 26, and the intermediate portion 28 of the strap 10 together. Additionally, or alternatively, the joint region 30 is provided closer to the proximal arm 20 of the coupler 12 so that the loop is tightly formed around the arm portion 50. In such an embodiment, the loop 22 of the strap 10 may be too small to be moved through the second opening portion 82 and from the coupler 12, thus securing the strap 10 to the coupler 12.
[0060] For example, in one embodiment, the strap 10 is welded to form the loop 22 of a first size. The arm portion 20 is then inserted through the loop 22, and then a second weld 30 (
[0061] Generally, the strap, coupler, and the attachment member can each have a variety of sizes and shapes according to various implementations of the present disclosure. The dimensions noted herein are meant for illustrative purposes only and represent non-limiting examples of the various sizes of straps, couplers, and the attachment members that may be achieved or used. One skilled in the art will appreciate that a manufacturer can form the strap, coupler, and attachment member to have different sizes, shapes, configurations, and relative dimensions.
[0062] Additionally, the strap, coupler, and the attachment member can be fabricated from a variety of materials. For instance, and not by way of limitation, the coupler and attachment member can be molded or otherwise formed of various materials, including metals, plastics, rubbers, and other materials and manufacturing methods commonly known in the art. For instance, injection molding of DELRIN or CELCON plastic is one method for manufacturing the coupler and/or the attachments members. The materials and manufacturing methods that form the strap can include polyesters, nylons, cotton, or other natural or synthetic materials commonly used in the art. Ends of the strap can be rounded, square, or a variety of different shapes.
[0063] The articles a, an, and the are intended to mean that there are one or more of the elements in the preceding descriptions. The terms comprising, including, and having are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to one embodiment or an embodiment of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Numbers, percentages, ratios, or other values stated herein are intended to include that value, and also other values that are about or approximately the stated value, as would be appreciated by one of ordinary skill in the art encompassed by embodiments of the present disclosure. A stated value should therefore be interpreted broadly enough to encompass values that are at least close enough to the stated value to perform a desired function or achieve a desired result. The stated values include at least the variation to be expected in a suitable manufacturing or production process, and may include values that are within 5%, within 1%, within 0.1%, or within 0.01% of a stated value.
[0064] A person having ordinary skill in the art should realize in view of the present disclosure that equivalent constructions do not depart from the spirit and scope of the present disclosure, and that various changes, substitutions, and alterations may be made to embodiments disclosed herein without departing from the spirit and scope of the present disclosure. Equivalent constructions, including functional means-plus-function clauses are intended to cover the structures described herein as performing the recited function, including both structural equivalents that operate in the same manner, and equivalent structures that provide the same function. It is the express intention of the applicant not to invoke means-plus-function or other functional claiming for any claim except for those in which the words means for appear together with an associated function. Each addition, deletion, and modification to the embodiments that falls within the meaning and scope of the claims is to be embraced by the claims.
[0065] The terms approximately, about, and substantially as used herein represent an amount close to the stated amount that still performs a desired function or achieves a desired result. For example, the terms approximately, about, and substantially may refer to an amount that is within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of a stated amount. Further, it should be understood that any directions or reference frames in the preceding description are merely relative directions or movements. For example, any references to up and down or above or below are merely descriptive of the relative position or movement of the related elements.
[0066] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.