Pulsed electric field for drinking water disinfection
10577264 ยท 2020-03-03
Assignee
Inventors
- King Lun Yeung (Hong Kong, CN)
- Joseph Kai Cho Kwan (Hong Kong, CN)
- Siu Ming Kwan (Hong Kong, CN)
- Ka Wo Lam (Hong Kong, CN)
Cpc classification
C02F2307/10
CHEMISTRY; METALLURGY
C02F2307/12
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure relates to a micro-mini pulsed electric field (PEF) device for point-of-use disinfection of drinking water. The pulsed electric field device comprises micro-engineered electrodes and a low-voltage pulsed electric field generator circuit. A pulsed electric field is generated across a micro-gap between the electrodes to achieve disinfection of drinking water.
Claims
1. A tap-mounted device for point-of-use disinfection of water, said device comprising: a plurality of electrodes having a micro-gap between the electrodes, wherein the micro-gap has a micro-gap distance in the range of 10 m to 300 m, the electrodes selected from the group consisting of multi-rod electrodes and jelly-roll type electrodes; a control system; and a low-voltage pulsed electric field generator circuit responsive to the control system, to generate a low-voltage pulsed electric field (PEF) across the micro-gap of the electrodes to provide a voltage of about 5 V up to about 30 V across the micro-gap, thereby providing a pulsed electric field strength at a level effective to increase cell permeability and/or cause an irreversible damage to cells of microorganisms present in the water, wherein the micro-gap establishes a distance between the electrodes sufficient to provide a physical separation between the electrodes while permitting a sufficiently intense pulsed electric field generated across a micro-gap between the electrodes to achieve disinfection of drinking water; wherein the tap mounted device creates a fluid flow path from an inlet to an outlet and the fluid flow path passes through multiple electric fields; wherein the multi-rod electrodes comprise a plurality of positive electrode rods and a plurality of negative electrode rods arranged in a three dimensional array, wherein an area between the electrode rods is open; and wherein the jelly-roll type electrodes have multiple fluid flow paths that run traverse to an axis of the electrodes and each fluid flow path passes through multiple electric fields, the jelly-roll type electrodes including a rolled-up substrate, wherein the substrate has positive and negative electrodes on each side.
2. The device of claim 1 further comprising: a power converter capable of providing a DC power output; and the power converter providing the DC power output to the low-voltage pulsed electric field generator circuit.
3. The device of claim 1, wherein the low-voltage pulsed electric field generator circuit provides an output pulse frequency in the range of about 1 Hertz (Hz) to about 100 Hz.
4. The device of claim 1, wherein the low-voltage pulsed electric field generator circuit provides a pulse width in the range of about 20 nanoseconds to about 100 milliseconds.
5. The device of claim 1, wherein the micro-gap has a micro-gap dimension from about 10 m up to about 100 m.
6. The device of claim 1, wherein the low-voltage pulsed electric field generator circuit generates a pulsed electric field strength of at least 0.5 kV/cm.
7. The device of claim 1, wherein the low-voltage pulsed electric field generator circuit generates an electric field having a pulsed waveform selected from the group of square, sinusoidal, trapezoidal and triangular.
8. The device of claim 1, wherein the electrodes are installed so as to generate an electric field in a direction which is perpendicular or parallel to a water flow between the electrodes.
9. The device of claim 1, wherein the electrodes are made of a conducting material or a carbon-based material.
10. The device of claim 1, wherein the electrodes are coated with a conducting material or a carbon-based material.
11. The device of claim 1, wherein the electrodes are coated electrodes.
12. The device of claim 1, wherein the electrodes are printed electrodes, and the electrodes are printed on both sides of a substrate with the positive electrodes on one side and the negative electrodes on the other side, wherein the substrate is rolled up into a jelly-roll type electrode.
13. The device of claim 1, wherein the negative electrode rods are attached to a negative holding plate at one end and the positive electrode rods are attached to a positive holding plate at one end, wherein the electrode rods are aligned parallel to each other with the positive holding plate on one side of the array and the negative holding plate on the other side of the array.
14. The device of claim 1, wherein a complete perimeter of the electrode rods is directly exposed to the fluid flow path.
15. A method for point-of-use disinfection of water comprising: providing a plurality of electrodes having a micro-gap between the electrodes, wherein the micro-gap has a micro-gap distance in the range of 10 m to 300 m, the electrodes comprising electrodes selected from the group consisting of multi-rod electrodes and jelly-roll type electrodes; providing a control system; providing a low-voltage pulsed electric field generator circuit responsive to the control system; and generating the pulsed electric field (PEF), across the micro-gap of the electrodes to provide a voltage of about 5 V up to about 30 V across the micro-gap, thereby providing a pulsed electric field strength at a level effective to increase cell permeability and/or achieve an irreversible breakdown of cells of microorganisms present in the water, wherein the micro-gap establishes a distance between the electrodes sufficient to provide a physical separation between the electrodes while permitting a sufficiently intense pulsed electric field generated across a micro-gap between the electrodes to achieve disinfection of drinking water; wherein the tap mounted device creates a fluid flow path from an inlet to an outlet and the fluid flow path passes through multiple electric fields; wherein the electrodes are multi-rod electrodes which comprise a plurality of positive electrode rods and a plurality of negative electrode rods arranged in a three dimensional array, wherein the space between the electrode rods is open; and wherein the jelly-roll type electrodes have multiple fluid flow paths that run traverse to an axis of the electrodes and each fluid flow path passes through multiple electric fields, the jelly-roll type electrodes including a rolled-up substrate, wherein the substrate has positive and negative electrodes on each side.
16. The method of claim 15 comprising providing a pulsed electric field strength of at least 0.5 kV/cm.
17. The method of claim 15, further comprising: the generating the pulsed electric field (PEF) comprising providing a DC power output to the low-voltage pulsed electric field generator circuit.
18. The method of claim 15, further comprising using the low-voltage pulsed electric field generator circuit to provide an output pulse frequency in the range of about 1 Hertz (Hz) to about 100 Hz.
19. The method of claim 15, further comprising using the low-voltage pulsed electric field generator circuit to provide a pulse width in the range of about 20 nanoseconds to about 100 milliseconds.
20. The method of claim 15, further comprising: using the low-voltage pulsed electric field generator circuit to provide an output pulse frequency in the range of about 1 Hertz (Hz) to about 100 Hz; and using the low-voltage pulsed electric field generator circuit to generate a pulsed electric field strength of at least 0.5 kV/cm.
21. The method of claim 15, further comprising using the low-voltage pulsed electric field generator circuit to generate an electric field having a pulsed waveform selected from the group of square, sinusoidal, trapezoidal and triangular.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The accompanying diagrams and figures illustrate and explain several characteristics of the present disclosure:
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DETAILED DESCRIPTION
(15) Applicants describe herein a novel micro-mini pulsed electric field device (also called an micro-engineered pulsed electric field device) for disinfection of drinking water comprising a low voltage pulsed electric field generator circuit and micro-engineered electrodes to disinfect microorganisms found in drinking water. An advantage of the present device is that disinfection is achieved while avoiding the excessive use of chemical disinfectants and biocides that could potentially induce resistance and tolerance in microorganisms and possibly alter the taste and quality of the drinking water. The device can be applied not only in a domestic situation, but also in public, commercial and industrial premises where safe drinking water is paramount.
(16) As used herein, disinfection is defined as at least 90% reduction of the number of microorganisms (e.g., the number of colony forming units (CFU) of bacteria) in a sample of water. The disinfection of microorganisms is generally achieved by application of an electric field to the cell wall of microorganisms captured within the electric field. The electric field induces an increase in cell permeability (e.g., pore formation) of the cell wall of the microorganism, and thus causes an irreversible damage to the microorganism through a combination of cell wall collapse, osmotic stress and enhanced transport of residual disinfectants (e.g., chlorine) in water.
(17) Overview
(18) The present disclosure is directed to a point-of-use drinking water disinfection device. The various designs described herein are merely non-limiting examples and it is contemplated that other such designs can be created using design software, e.g., SolidWorks and AutoCAD, and manufactured by a general industrial process
(19) A typical device for point-of-use disinfection of water according to the present subject matter comprises at least a low voltage pulsed electric field generator circuit, micro-engineered electrodes, control system, power supply, and a storage case. The device may further comprise a power converter. A schematic diagram of a non-limiting, exemplary device is shown in
(20) The device can be a stand-alone unit or a tap-mounted unit for point-of-use disinfection of drinking water. A typical stand-alone device has dimensions ranging from 200 mm200 mm200 mm to 300 mm300 mm300 mm; and a tap-mounted unit has dimensions ranging from 30 mm30 mm30 mm to 80 mm80 mm80 mm. An option for tap-mounted unit is an internal rechargeable battery unit to be powered by a dynamo located in the drain through which water is flowing.
(21) Micro-Engineered Electrode System
(22) A micro-engineered electrode system (also referred to as a mini-micro electrode system) is designed to generate intense electric field at low voltage. The electrodes are made of a conducting material or a carbon-based material. Conducting materials of which the electrodes may be made include as non-limiting examples, metals and metal alloy such as stainless steel, aluminum and aluminum alloys, titanium and titanium alloys, copper and copper alloys, tungsten and tungsten alloys, ceramic, glasses and intermetallics including composites such as a metal-metal alloy composite, and coatings thereof. A metal-metal alloy composite can be any combination/mixture of metals, e.g., Fe(Iron)-Al(Aluminium). Non-limiting examples of carbon-based materials of which the electrodes may be made include conducting polymers, carbons, graphite, graphene and carbon nanotubes, including composites and coatings thereof. A carbon-based material composite can be a combination/mixture of the above carbon-based materials, e.g., mixture of graphene with graphite, graphene with carbon nanotubes. Such a carbon-based material composite may also be applied as coating.
(23) A micro-gap having a dimension ranging from about 10 m up to about 300 m, or from about 50 m to about 150 m, is maintained between the electrodes. A physical separation between the microelectrodes is achieved by (a) use of a physical barrier optionally, but not restricted to, insulating materials such as acrylonitrile butadiene styrene, poly(methyl methacrylate), poly(vinyl chloride), polycarbonate, polyphenylsulfone polymer or similar polymer materials; (b) use of a non-electrical conducting protective layer on metal electrodes by electrophoretic deposition, for example by electropolymerization, anodization and electrocoating (e-coating) process; (c) use of microfabrication technology in electrode manufacture to systematically locate and position the electrodes on a solid substrate. A person of skill in the art would readily appreciate what microfabrication techniques are used in the fabrication of electronic devices. Typically, microfabrication techniques involve chemical deposition, photoresist coating, photolithography, patterning and etching.
(24) In terms of the installation of the electrode system within the device, the electrode system, could be installed such that the direction of the electric field generated is either perpendicular or parallel to the water flow.
(25) Low-Voltage Pulsed Electric Field Circuit
(26) A low-voltage pulsed electric field generator with voltage input of less than about 30 V, in particular between about 5 V up to about 20 V, is designed to generate pulsed electric field strength of at least about 0.5 kV/cm to about 20 kV/cm, for example, about 3 kV/cm to about 10 kV/cm. This range of electric field intensity can effectively disinfect drinking water from the tap. The pulsed electric field generator circuit comprises primarily of electrical components including, but not limited to, resistors, capacitors, amplifier, logic gate and IC chips etc. The pulsed electric field generated from the circuit can be simulated by computer software before actual fabrication. The pulsed electric field generated from the circuit has a pulsed waveform, which could be square, sinusoidal, trapezoidal, triangular, etc.
(27) Performance of Micro-Mini Pulsed Electric Field Device
(28) Performance of the micro-mini pulsed electric field device was evaluated as is discussed below with respect to Examples 12 and 13. Tap water containing known concentration of Escherichia coli (E. Coli) was contacted with the different micro-engineered electrode systems in various operating conditions such as different pulse width, pulse frequency, waveform, pulse strength and pulse duration. The low-voltage pulsed electric field circuit generated the pulse and passed to the electrode system for electric field generation. The anti-microbial efficiency was then calculated, in terms of percentage, by counting the Escherichia coli remaining after the disinfection process.
EXAMPLES
Example 1: Micro-Engineered Porous Electrode System (Design 1, Perpendicular Electric Field)
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(30) A porous barrier made of insulating material with a maximum thickness of 100 m is used to create a micro-gap between the electrodes as shown in
Example 2: Micro-Engineered Multi-Rod Electrode System (Design 2, Perpendicular Electric Field)
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(32) The assembly of the multi-rod electrode system is accomplished using a holding plate, through which half the electrodes are inserted through the top plate and imbedded part-way in the bottom plate. This creates the positive electrodes. The other half of the electrodes are inserted through the bottom plate and imbedded part-way in the top plate to create the negative electrodes as shown in
(33) The overall dimension of the electrode system is from about 10 mm to about 30 mm in diameter, and from about 10 mm to about 50 mm in height, although this is a non-limiting example and other dimensions are contemplated. In more specific embodiments, the electrode system is from about 10 mm and about 15 mm in diameter. In certain embodiments, the electrode system is from about 20 mm to about 40 mm in height.
Example 3: Micro-Engineered Coated-Electrode System (Design 3, Perpendicular Electric Field)
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(35) A protective coating of less than 100 m is deposited on the surface of the electrode by electrophoretic deposition (e.g., electropolymerization, anodizing or E-coating) depending on the electrode material. The two coated electrodes are rolled together to give a spiral-wound electrode configuration shown in
Example 4: Micro-Engineered Printed Electrode System (Design 4, Perpendicular Electric Field)
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(37) A porous barrier made of insulating material with a maximum thickness of 100 m is used to create a micro-gap between the electrodes as shown in
Example 5: Micro-Engineered Porous Electrode System (Design 1, Parallel Electric Field)
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(39) A porous barrier made of insulating material with a maximum thickness of 100 m is used to create a micro-gap between the electrodes as shown in
Example 6: Micro-Engineered Multi-Rod Electrode System (Design 2, Parallel Electric Field)
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(41) The assembly of the multi-rod electrode system is accomplished using a holding plate, through which half the electrodes are inserted through the top plate and imbedded part-way in the bottom plate. This creates the positive electrodes. The other half of the electrodes are inserted through the bottom plate and imbedded part-way in the top plate to create the negative electrodes as shown in
Example 7: Micro-Engineered Coated-Electrode System (Design 3, Parallel Electric Field)
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(43) A protective coating of less than 100 m is deposited on the surface of the electrode by an electrophoretic deposition process (e.g., electropolymerization, anodizing or E-coating) depending on the electrode material. The two coated electrodes are rolled together to give a spiral-wound electrode configuration shown in
Example 8: Micro-Engineered Printed Electrode System (Design 4, Parallel Electric Field)
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(45) A porous barrier made of insulating material with a maximum thickness of 100 m is used to create a micro-gap between the electrodes as shown in
Example 9: Low-Voltage Pulsed Electric Field Circuit (Design 1)
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(47) Use of the Timer IC 555 provides a short-cut for low voltage pulse generator. It can be appreciated by a skilled artisan that without the Timer IC 555, a few more complex circuits, e.g., logic gates, flip flop and amplifier, would be required in order to replace the built-in design of the Timer IC 555. However, these additional circuits would make the whole circuit large and bulky in size, and therefore challenging or even impossible to achieve a mini and portable finished device.
(48) Pulse width is a critical parameter determining the disinfection performance. Pulse frequency and pulse width are interrelated and a mixture of different pulse widths gives a better disinfection performance. The pulse width and pulse frequency can be adjusted by changing the values of resistors and capacitors in the circuit. Different frequencies and pulsed widths are required for different disinfection environments.
(49) In this design, typically, a pulse frequency of 75 Hz and pulse width of 85 microseconds (s) is generated. For each of the low-voltage generator circuits disclosed herein, the pulse frequency is set in the range of from about 1 Hz to about 100 kHz and the pulse width ranges from about 20 nanoseconds (ns) to about 100 milliseconds (ms) for achieving effective disinfection. In certain embodiments, the pulse frequency is from about 80 Hz to about 100 Hz and the pulse width is from about 50 (s) to 1 ms.
Example 10: Low-Voltage Pulsed Electric Field Circuit (Design 2)
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Example 11: Low-Voltage Pulsed Electric Field Circuit (Design 3)
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Example 12: Using a Micro-Engineered Porous Electrode System with Initial E. coli Concentration 104 CFU/ml, Pulse Width of 100 s, Pulse Frequency of 100 Hz and Input Voltage of 5 V
(52) Micro-engineered porous electrode system is used for the disinfection of tap water containing 10.sup.4 CFU/ml of E. coli. Voltage input of 5 V to low-voltage pulsed electric field circuit generates a pulse with frequency of 100 Hz and width of 100 s. The pulse electric field intensity is therefore 0.5 kV/cm. In this embodiment, reduction of 90% of E. coli in the tap water is achieved.
Example 13: Using a Micro-Engineered Porous Electrode System with Initial E. coli Concentration 104 CFU/ml, Pulse Width of 100 s, Pulse Frequency of 100 Hz and Input Voltage of 10 V
(53) Micro-engineered porous electrode system is used for the disinfection of tap water containing 10.sup.4 CFU/ml of E. coli Voltage input of 10 V to low-voltage pulsed electric field circuit generates a pulse with frequency of 100 Hz and width of 100 s. The pulse electric field intensity is therefore 1 kV/cm. In this embodiment, reduction of 90% of E. coli in the tap water is achieved.