Electrical connecting device and charging cable for an electric vehicle
10576832 ยท 2020-03-03
Assignee
Inventors
- Thomas FUCHS (Regensburg, DE)
- Alexander MUNDRY (Hengersberg, DE)
- Gerald Noerl (Burglengenfeld, DE)
- Christian Riembauer (Bad Abbach, DE)
Cpc classification
Y02T90/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
B60L2240/36
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/65
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L50/40
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/167
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y04S30/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
H01R13/66
ELECTRICITY
B60L53/65
PERFORMING OPERATIONS; TRANSPORTING
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electrical connecting device for a charging cable is for charging an electric vehicle. The electrical connecting device includes a network-side first connecting element for electrically connecting the connecting device to an electrical supply network and a charging-cable-side second connecting element for connecting the connecting device to a network-side connector of the charging cable. The first connecting element includes at least two contact elements, each connected in an electrically conductive manner to one of at least two contact elements of the second connecting element; and a first temperature sensor, used for temperature monitoring and which is electrically connected to the second connecting element via a communication cable. The second connecting element has a further contact, connectable to a corresponding further contact of the network-side connector of the charging cable to transmit a signal of the temperature sensor to the charging cable.
Claims
1. An electrical connecting device for extending a charging cable for charging an electric vehicle, the electrical connecting device comprising: a supply system-end first connecting device configured to electrically connect the electrical connecting device to an electrical power supply system; a charging cable-end second connecting device configured to electrically connect the electrical connecting device to a supply system-end plug of the charging cable; and a connecting cable, the supply system-end first connecting device and the charging cable-end second connecting device being electrically conductively connected to one another via the connecting cable, the supply system-end first connecting device including at least two contact elements, each of the at least two contact elements electrically conductively connected to one of at least two contact elements of the charging cable-end second connecting device, the supply system-end first connecting device including a first temperature sensor at the supply system-end first connecting device and configured to monitor a temperature at the supply system-end first connecting device, the first temperature sensor being electrically connected to the charging cable-end second connecting device via a first temperature signal communications line configured to transmit a temperature signal from the first temperature sensor to a further contact of the charging cable-end second connecting device, the further contact of the charging cable-end second connecting device being electrically conductively connectable to a corresponding further contact of the supply system-end plug of the charging cable, and configured to transmit a signal from the first temperature sensor to the charging cable.
2. The electrical connecting device of claim 1, wherein the at least two contact elements of the supply system-end first connecting device are electrically conductively connected to the at least two contact elements of the charging cable-end second connecting device via a connecting cable.
3. The electrical connecting device of claim 2, wherein the supply system-end first connecting device includes a first connecting plug, and the charging cable-end second connecting device includes a second connecting plug.
4. The electrical connecting device of claim 3, further comprising: a coding medium to determine current-carrying capacity of the electrical connecting device, the coding medium being readable via the charging cable-end second connecting element.
5. The electrical connecting device of claim 4, wherein the coding medium is readable via two contact elements arranged on the charging cable-end second connecting device, the two contact elements being electrically conductively connected to corresponding contact elements formed on the supply system-end plug of the charging cable.
6. The electrical connecting device of claim 4, wherein the coding medium is in the form of a coding resistor.
7. The electrical connecting device of claim 2, wherein the supply system-end first connecting device is a first connecting plug, and the charging cable-end second connecting device is a second connecting plug.
8. The electrical connecting device of claim 2, further comprising: a coding medium to determine current-carrying capacity of the electrical connecting device, the coding medium being readable via at least one of the two charging cable-end second contact elements.
9. The electrical connecting device of claim 8, wherein the coding medium is readable via two contact elements arranged on the charging cable-end second connecting device, the two contact elements being electrically conductively connected to corresponding contact elements formed on the supply system-end plug of the charging cable.
10. The electrical connecting device of claim 8, wherein the coding medium is in the form of a coding resistor.
11. The electrical connecting device of claim 2, wherein the supply system-end first connecting device includes a multifunctional plug.
12. The electrical connecting device of claim 2, wherein the supply system-end first connecting device is a multifunctional plug.
13. A charging cable for charging an electric vehicle, the charging cable being electrically conductively connectable to the electrical connecting device of claim 2 via the supply system-end plug, the charging cable comprising: a communications line, capable of electrically conductively connecting the at least two contact elements of the supply system-end plug to a control device of the charging cable, to electrically conductively connect the first temperature sensor to the control device.
14. The charging cable of claim 13, wherein the supply system-end plug includes a second temperature sensor for temperature monitoring purposes, the second temperature sensor being electrically conductively connected to the control device via the communications line.
15. The charging cable of claim 14, wherein the supply system-end plug includes a switch, arranged between the second temperature sensor and the communications line, to bridge the second temperature sensor by opening when a cable extension is connected.
16. The charging cable of claim 13, further comprising: a housing including, in addition to the control device, the supply system-end plug.
17. The electrical connecting device of claim 1, wherein the supply system-end first connecting device includes a first connecting plug, and the charging cable-end second connecting device includes a second connecting plug.
18. The electrical connecting device of claim 1, further comprising: a coding medium configured to determine current-carrying capacity of the electrical connecting device, the coding medium being readable via the charging cable-end second connecting device.
19. The electrical connecting device of claim 18, wherein the coding medium is readable via two contact elements arranged on the charging cable-end second connecting device, the two contact elements being electrically conductively connected to corresponding contact elements formed on the supply system-end plug of the charging cable.
20. The electrical connecting device of claim 19, wherein the coding medium is in the form of a coding resistor.
21. The electrical connecting device of claim 18, wherein the coding medium is in the form of a coding resistor.
22. The electrical connecting device of claim 1, wherein the supply system-end first connecting device includes a multifunctional plug.
23. A charging cable for charging an electric vehicle, the charging cable being electrically conductively connectable to the electrical connecting device of claim 1 via the supply system-end plug of the charging cable, the charging cable comprising: a second temperature signal communications line, configured to electrically conductively connect at least two contact elements of the supply system-end plug of the charging cable to a control device of the charging cable, to electrically conductively connect the first temperature sensor to the control device.
24. The charging cable of claim 23, wherein the supply system-end plug of the charging cable includes a second temperature sensor for temperature monitoring purposes, the second temperature sensor being electrically conductively connected to the control device via the communications line.
25. The charging cable of claim 24, wherein the supply system-end plug of the charging cable includes a switch, arranged between the second temperature sensor and the communications line, to bridge the second temperature sensor by opening when a cable extension is connected.
26. The charging cable of claim 23, further comprising: a housing that houses the control device and the supply system-end plug.
27. The electrical connecting device of claim 1, wherein the supply system-end first connecting device is a multifunctional plug.
28. The electrical connecting device of claim 1, wherein the electrical connecting device is an adapter removably connectable to the electrical power supply system and the charging cable.
29. A charging system, comprising: a charging cable for charging an electric vehicle, the charging cable including: a control device, and a supply system-end plug with the supply system-end plug electrically conductively connected to the control device via a cable section; and an electrical connecting device for extending or adapting the charging cable, the electrical connecting device including: a supply system-end first connecting device configured to electrically connect the electrical connecting device to an electrical power supply system, a charging cable-end second connecting device configured to electrically connect the electrical connecting device to the supply system-end plug of the charging cable, and a connecting cable, the supply system-end first connecting device and the charging cable-end second connecting device being electrically conductively connected to one another via the connecting cable, wherein the supply system-end first connecting device includes a first temperature sensor at the supply system-end first connecting device and configured to monitor a temperature at the supply system-end first connecting device, the first temperature sensor being electrically connected to the charging cable-end second connecting device via a first temperature signal communications line configured to transmit a temperature signal from the first temperature sensor to a further contact of the charging cable-end second connecting device, the further contact of the charging cable-end second connecting device being electrically conductively connectable to a corresponding further contact of the supply system-end plug of the charging cable, and configured to transmit a signal from the first temperature sensor to the charging cable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An example embodiment of the cable extension and also of the charging cable will be explained in greater detail below with reference to the appended figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8) Identical parts are always provided with the same reference symbol throughout the various figures in the drawing. The description applies to all of the figures in the drawing in which the corresponding part is likewise shown.
DETAILED DESCRIPTION OF THE EXAMPLE EMBODIMENTS
(9) The electrical connecting device according to at least one embodiment of the invention is for a charging cable for charging an electric vehicle. In at least one embodiment, the electrical device includes a supply system-end first connecting device for electrically connecting the connecting device to an electrical power supply system and also a charging cable-end second connecting device for connecting the connecting device to a supply system-end plug of the charging cable.
(10) In at least one embodiment, the first connecting device has at least two contact elements which are each electrically conductively connected to one of at least two contact elements of the second connecting device. Furthermore, the first connecting device has a first temperature sensor which serves for temperature monitoring purposes and is electrically connected to the second connecting device via a communications line. The second connecting device has a further contact which can be electrically conductively connected to a corresponding further contact of the supply system-end plug of the charging cable in order to transmit a signal from the temperature sensor to the charging cable.
(11) With the aid of the electrical connecting device according to at least one embodiment of the invention, it is possible during charging of an electric vehicle via a domestic connection plug socket by way of a charging cable to ensure that the temperature of the domestic connection plug socket is monitored, even when the connecting device according to at least one embodiment of the invention is used. This ensures that the temperature is necessarily monitored at that connecting device which is plugged into the domestic connection plug socket in order to protect the domestic connection plug socket against overheating. This allows a high degree of flexibility of the charging process in respect of different electrical installation systems since the same charging cable can be matched to the respectively required plug design of the electrical installation used from country to country owing to the use of a suitable electrical connecting device. To this end, the connecting device can be in the form of a plug socket adapter for example. The temperature sensor used can be, for example, a thermal element.
(12) In an advantageous development of the electrical connecting device, the contact elements of the first connecting device are electrically conductively connected to the contact elements of the second connecting device via a connecting cable. In this case, the electrical connecting device is additionally in the form of a cable extension. The range of the charging cable can be considerably increased in this way, as a result of which flexible adaptation to the respectively prevailing, specific charging situation or environment is possible. The charging convenience for the operator is considerably improved as a result.
(13) In a further advantageous development of the electrical connecting device, the first connecting device or first connector is in the form of a first connecting plug, and the second connecting device or second connector is in the form of a second connecting plug. The design of the first and, respectively, of the second connecting devices as standardized electrical connecting plugs constitutes a simple and cost-effective way of configuring the connecting devices or connectors and thereby of conveniently charging the electric vehicle.
(14) In a further advantageous development, the electrical connecting device has a coding medium for determining the current-carrying capacity of the connecting device, which coding medium can be read by way of the second connecting element. Information about the current-carrying capacity of the electrical connecting device can be stored with the aid of the coding medium, and the information can be read when a charging cable is connected. In this way, the current-carrying capacity of the cable extension can be ascertained without a great deal of expenditure, and therefore the charging current can be set in an optimum manner. The handling of the connecting device is simplified and the convenience of the charging process is further improved in this way.
(15) In an advantageous development of the electrical connecting device, the coding medium is read by way of two contact elements which are arranged on the second connecting device and which can be electrically conductively connected to corresponding contact elements which are formed on the supply system-end plug of the charging cable. Reading the information stored in the coding medium by way of contact elements which are formed on the second connecting device constitutes a structurally simple and reliably functioning way of transmitting the stored information. However, other options, for example transmission via RFID, are also feasible.
(16) In an advantageous development of the electrical connecting device, the coding medium is in the form of a coding resistor. In this case, the information which is to be stored is represented by way of the magnitude of the resistance value. The use of a resistor as coding medium constitutes a further extremely simple and cost-effective implementation alternative.
(17) In a further advantageous development of the electrical connecting device, the first connecting device is in the form of a multifunctional plug. Owing to the use of a multifunctional plug which is suitable for interacting with different plug socket designs, the degree of flexibility in respect of the possible uses of the charging cable and also of the electrical connecting device is considerably increased.
(18) The charging cable according to at least one embodiment of the invention for charging an electric vehicle is electrically conductively connected to at least one embodiment of an electrical connecting device described above by way of a supply system-end plug thereof. In this case, the charging cable has a communications line which electrically conductively connects the contact elements of the supply system-end plug to a control device of the charging cable, so that the first temperature sensor is electrically conductively connected to the control device.
(19) With the aid of the charging cable according to at least one embodiment of the invention, it is possible to ensure that the temperature of the domestic connection plug socket is monitored even when using an electrical connecting device. Owing to the use of a connecting device which is in the form of a cable extension, it is firstly possible to increase the range of the charging cable, as a result of which the charging convenience is considerably increased on account of the flexible adaptation to the respectively prevailing, specific charging situation or environment. Secondly, the charging cable can be adapted in an extremely flexible manner to the respective country-specific electrical installation system owing to the use of the connecting devicebe it in the form of a real cable extension or else in the form of a pure connecting plug.
(20) In an advantageous development of at least one embodiment of the charging cable, the plug has a second temperature sensor for temperature monitoring purposes, which second temperature sensor is electrically conductively connected to the control device via the communications line. With the aid of the second temperature sensor, monitoring of the temperature of the domestic connection plug socket can also be ensured in cases in which the charging cable is operated from a domestic connection plug socket without the electrical connecting device. The flexibility in respect of the possible applications of the charging cable is further increased in this way.
(21) In a further advantageous development of at least one embodiment of the charging cable, the plug has a switch which is arranged between the second temperature sensor and the communications line in order to bridge the second temperature sensor by opening when the connecting device is connected. In this way, it is ensured that, in cases in which the charging cable is operated from a domestic connection plug socket by way of a connected connecting device, the control device of the charging cable detects only the signal from the first temperature sensor, arranged in the domestic connection plug, that is to say in the first connecting device of the connecting device. This ensures safe and reliable monitoring of the domestic connection plug socket.
(22) In a further advantageous development of at least one embodiment, the charging cable has a housing which, in addition to the control device, also comprises the supply system-end plug. This is particularly advantageous when the charging cable is operated only in interaction with the electrical connecting device. In this case, the connecting device serves both to match the charging cable to the special country-specific features, in particular the different shape factors, of the respective electrical installation and also to increase the available cable length. Since the connecting device is matched to the respectively country-specific electrical installation by variants of the connecting device which differ from country to country, the same charging cable can be sold and used in different markets. As a result, the charging cable can be produced in a more cost-effective manner owing to economies of scale.
(23) Two example embodiments of the electrical connecting device 10 for a charging cable 1 (see
(24) Here, the connecting device 10 shown in
(25) The second connecting device 12 is in the form of a second connecting plug and serves for charging cable-end connection of the connecting device 10 to a supply system-end plug 2 (see
(26) Furthermore, the first connecting device 11 has a first temperature sensor 13 which can be in the form of a temperature-dependent resistor, for example in the form of a so-called PTC resistor. In the state in which current is supplied to the connecting device 10, the temperature sensor 13 serves to monitor the temperature of the first connecting device 11 and, respectively, of the respective domestic connection plug socket into which the connecting device 10 is plugged. To this end, the temperature sensor 13 is electrically conductively connected to two contact elements 22-1 and 22-2 of a further contact, which contact elements are formed on the second connecting device 12, via an electrical communications line 21 which is likewise accommodated in the connecting cable 20. In the illustrations of
(27) In contrast to the embodiment of the connecting device 10 shown in
(28) In the illustrations of
(29)
(30) The plug 2 also has a second temperature sensor 5 which is electrically conductively connected to a microcontroller 9 of the control device 4 via a second communications line 6. The second temperature sensor 5 can likewise be in the form of a temperature-dependent resistor and serves to monitor the temperature of the plug 2 and, respectively, of the domestic connection plug socket if the plug 2 is plugged into a domestic connection plug socket. In this case, the signal which is generated by the second temperature sensor 5 is compared with a reference value. If the reference value is exceeded, a reduction or interruption in the charging current can be initiated by the microcontroller 9. An electrically conductive connection to the first temperature sensor 13 which is arranged in the supply system-end first connecting device 11 of the cable extension 10 can be implemented by way of the further contact pins 8-1 and 8-2 which are formed on the plug 2 and which can be plugged into the further contact bushes 22-1 and 22-2 of the connecting device 10. If the charging cable 1 is connected to the electrical power supply system via the connecting device 10, both the signal from the second temperature sensor 5 and also the signal from the first temperature sensor 13 can be monitored and processed with the aid of the microcontroller 9.
(31) The charging cable 1 with the connecting device 10 connected is schematically illustrated in
(32)
(33)
(34)
(35) Further embodiments of the connecting device 10 according to the invention are schematically illustrated in
(36)
(37) Finally, a further possible way of electrically connecting the coding resistor 16 and the first temperature sensor 13 is schematically illustrated in
(38) In the figures of the drawing, the charging cable 1 is always shown as an independent charging cable which can also be used without a connecting device 10. However, it is likewise possible to form the charging cable 1 with a proprietary, non-standard plug 2 which cannot be plugged into one of the customary domestic connection plug sockets but rather only into a second connecting device 12 of correspondingly complementary configuration of the electrical connecting device 10 according to an embodiment of the invention. This results in the advantage that the charging cable 1 can be configured independently of the standards which differ from country to country since the country-specific adaptation is performed by way of the connecting device 10 in each case. In this case, the second temperature sensor 5 which is arranged in the plug 2 is not required either since, in this case, the temperature of the domestic connection plug socket is always monitored via the first temperature sensor 13 which is arranged in the first connecting device 11 of the connecting device 10.
(39) Furthermore, it is likewise possible to configure the charging cable 1 in such a way that the plug 2 is directly integrated into a housing of the inline module and not, as is shown in the figures of the drawing, connected to the inline module via a flexible cable.
(40) This is advantageous particularly when the charging cable 1, as described above, cannot be used as an independent charging cable but rather only in connection with a connecting device 10 which corresponds to the country-specific standard. In this case, the connecting device 10 acts both as a cable extension and also as an adapter for adapting to the respectively prevailing electrical infrastructure.
(41) Furthermore, the control device 4 is always shown as an integral constituent part of the charging cable 1 in the above-described example embodiments. However, it is likewise possible to use a control device which is arranged at the electric vehicle end and serves to control the charging process and also the temperature monitoring operation. In this case, the signal from the first temperature sensor 13 would be routed through the charging cable 1 only by way of the communications line 6, in order to further process the signal by way of the control device which is arranged on the electric vehicle.
LIST OF REFERENCE SYMBOLS
(42) 1 Charging cable 2 Supply system-end plug 3-1 First cable section 3-2 Second cable section 4 Control device 5 Second temperature sensor 6 Communications line 7-1 Contact element/contact pin 7-2 Contact element/contact pin 8-1 Further contact pin 8-2 Further contact pin 9 Microcontroller 10 Connecting device 11 First connecting device 12 Second connecting device 13 First temperature sensor 14 Housing 15 Further contact element 16 Coding resistor 17-1 Contact element/contact pin 17-2 Contact element/contact pin 18-1 Contact element/contact bush 18-2 Contact element/contact bush 19 PE contact element/PE plug contact 20 Connecting cable 21 Communications line 22-1 Further contact element 22-2 Further contact element 23 Switch 25-1 Further contact element 25-2 Further contact element P Phase conductor N Neutral conductor PE Protective conductor