Heat pump with ejector
11561028 · 2023-01-24
Assignee
Inventors
- Ahmad M. Mahmoud (Windsor, CT, US)
- Parmesh Verma (Manlius, NY, US)
- Zuojun Shi (Marcellus, NY, US)
- Frederick J. Cogswell (Glastonbury, CT, US)
Cpc classification
F25B2700/2106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B43/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2341/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2341/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/02741
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system (20; 300) has: a compressor (22) having a suction port (40) and a discharge port (42); an ejector (32) having a motive flow inlet (50), a suction flow inlet (52), and an outlet (54); a separator (34) having an inlet (72), a vapor outlet (74), and a liquid outlet (76); a first heat exchanger (24); an expansion device (28); and a second heat exchanger (26; 302). Conduits and valves are positioned to provide alternative operation in: a cooling mode; a first heating mode; and a second heating mode. In the cooling mode and second heating mode, a needle (60) of the ejector is closed.
Claims
1. A system (20; 300) comprising: a compressor (22) having a suction port (40) and a discharge port (42); an ejector (32) having a motive flow inlet (50), a suction flow inlet (52), and an outlet (54), the ejector being a controllable ejector having a needle (60) shiftable between a closed position and a plurality of open positions; a separator (34) having an inlet (72), a vapor outlet (74), and a liquid outlet (76); a first heat exchanger (24); a first expansion device (28); a second heat exchanger (26; 302); and a plurality of conduits (80, 110, 140, 144, 148, 152, 154, 156) and a plurality of valves (100, 120, 130; 100, 130, 310, 320, 380) positioned to provide alternative operation in: a cooling mode wherein a flowpath segment passes from the first heat exchanger through the first expansion device (28) to the second heat exchanger and the needle is in the closed position to block flow from the motive flow inlet; a first heating mode wherein a flowpath segment passes from the second heat exchanger through the motive flow inlet, the separator inlet and liquid outlet, and the first expansion device and to the first heat exchanger; and a second heating mode wherein: there is no flow through the separator liquid outlet so that the separator serves as an accumulator; a flowpath segment passes from the second heat exchanger through the first expansion device to the first heat exchanger; and the ejector has a suction flow and the needle is in the closed position to block flow from the motive flow inlet.
2. The system of claim 1 wherein in the cooling mode the ejector has a suction flow.
3. The system of claim 1 wherein: the system has only a single ejector.
4. The system of claim 1 wherein: the system has only a single 4-way switching valve and no 3-way switching valves.
5. The system of claim 1 wherein: the system has only a single said expansion device (28).
6. The system of claim 1 wherein: the plurality of conduits comprises a first conduit (140) between the first heat exchanger and the second heat exchanger; the first expansion device (28) is along the first conduit; the at least one conduit comprises a second conduit (144) between the separator liquid outlet and the first conduit; and the plurality of valves comprises a check valve (130) along the second conduit.
7. The system of claim 6 wherein the first conduit comprises: a trunk (140-1) between the first heat exchanger (24) and the expansion device (28); a first branch (140-2) to a first port (304) on the second heat exchanger; and a second branch (140-3) extending to a second port (308) on the second heat exchanger.
8. The system of claim 7 wherein: the plurality of valves comprises a check valve (310) along the first branch and a two-way valve (320) along the second branch.
9. The system of claim 7 wherein: the plurality of conduits comprises a conduit (148) extending from the second branch to the motive flow inlet.
10. The system of claim 1 further comprising a controller (400) configured to switch the system between: running in the cooling mode; running in the first heating mode; and running in the second heating mode.
11. The system of claim 10 wherein the controller (400) is configured to switch the system between said first heating mode and said second heating mode based on a sensed outdoor temperature.
12. A method for using the system of claim 1, the method comprising: running in the cooling mode; running in the first heating mode; and running in the second heating mode.
13. The method of claim 12 further comprising: selecting which of the first heating mode and second heating mode in which to run based at least partially on a sensed outdoor temperature.
14. The method of claim 12 wherein: a switching between at least two of the modes comprises actuating a single 4-way switching valve and no 3-way switching valve.
15. The method of claim 12 wherein: the switching between at least two of the modes comprises a switching between at least two of the modes comprises actuating a single 4-way switching valve (100), no 3-way switching valves, and one or more 2-way valves (120; 370).
16. The method of claim 12 wherein: in the cooling mode, a first portion of refrigerant exiting tubes (330) of the second heat exchanger passes through a check valve (380) to merge with a second portion and, in turn, pass from a port (306) of the second heat exchanger; and in the first heating mode and third mode, refrigerant enters the port (306) of the second heat exchanger into the tubes and from the tubes out a second port (308).
17. A system (300) comprising: a compressor (22) having a suction port (40) and a discharge port (42); an ejector (32) having a motive flow inlet (50), a suction flow inlet (52), and an outlet (54), the ejector being a controllable ejector having a needle (60) shiftable between a closed position and a plurality of open positions; a separator (34) having an inlet (72), a vapor outlet (74), and a liquid outlet (76); a first heat exchanger (24); an expansion device (28); a second heat exchanger (302) having a first section (336) and a second section (338); and a plurality of conduits (80, 110, 140, 144, 148, 152, 154, 156) and a plurality of valves (100, 130, 310, 320, 380) positioned to provide alternative operation in: a cooling mode wherein the needle is in the closed position to block flow from the motive flow inlet; a first heating mode wherein a flowpath segment passes from the second heat exchanger through the motive flow inlet, the separator inlet and liquid outlet, and the expansion device and to the first heat exchanger; and a second heating mode wherein the needle is in the closed position to block flow from the motive flow inlet wherein the plurality of valves are positioned so that: in the first heating mode and the second heating mode refrigerant passes sequentially from the first section (336) to the second section (338); and in the cooling mode refrigerant passes in parallel through the first section (336) and the second section (338).
18. The system of claim 17 wherein: the system has only a single ejector.
19. The system of claim 17 further comprising a controller (400) configured to switch the system between: running in the cooling mode; running in the first heating mode; and running in the second heating mode.
20. The system of claim 19 wherein the controller (400) is configured to switch the system between said first heating mode and said second heating mode based on a sensed outdoor temperature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(11) Like reference numbers and designations in the various drawings indicate like elements.
DETAILED DESCRIPTION
(12)
(13) In the
(14) In the
(15) The system can include one or more expansion devices 28 (e.g., an electronic expansion valve (EEV or EXV)). As is discussed further below, the system also includes an ejector 32 and a separator 34. The
(16) The compressor 22 has a suction port (inlet) 40 and a discharge port (outlet) 42. The ejector comprises a motive flow inlet (primary inlet) 50, a suction flow inlet (secondary flow inlet) 52, and an outlet 54. The exemplary ejector comprises a motive flow nozzle (motive nozzle) 56 positioned to receive a motive flow (e.g., in the
(17) The exemplary motive nozzle 56 (
(18) In the operational modes depicted in
(19) The separator 34 comprises a vessel 70 having an inlet port 72, a vapor outlet 74, and a liquid outlet 76. A liquid phase may accumulate in a lower portion of the vessel and a vapor phase in its headspace. A compressor suction line 80 extends between vapor outlet 74 and the compressor suction port 40.
(20) Interconnecting the various components are a plurality of conduits (lines) and a plurality of additional components including valves, filters, strainers, and the like. As is discussed further below, the valves include a four-way switching valve 100 having a first port 102. The first port serves as an inlet connected to the discharge port 42 of the compressor via an associated discharge line 110 to receive a flow 600 of compressed refrigerant. The switching valve 100 further comprises a second port 104, a third port 106, and a fourth port 108. The exemplary switching valve is configured with a rotary valve element 112 (in housing 114) having passageways for establishing two conditions of operation: selectively placing the first port 102 in communication with one of the third port and fourth port while placing the second port 104 in communication with the other. Actuation of the valve element 112 between these two conditions, along with other valve actuations discussed below, facilitates transition between the respective three modes of operation of
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(22) A motive flow line 148 and associated flowpath segment extends from a junction 150 with the inter-heat exchanger line 140 to the ejector motive flow inlet 50. Additionally, in an embodiment, additional lines and their associated flowpaths include: a line 152 from the port 104 to the ejector secondary inlet 52; a line 154 from the port 106 to the first heat exchanger first port (cooling mode inlet) 162; and a line 156 from the second heat exchanger second port (cooling mode outlet) 168 to the port 108.
(23) The
(24) In the
(25) In the
(26) A defrost mode (not shown) for defrosting the heat exchanger 24 may be similar to the
(27) The
(28) In the
(29) The
(30) The
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(33) The inter-heat exchanger line 140 splits, having a trunk 140-1 extending from the outdoor heat exchanger 24 to the expansion device 28. The inter-heat exchanger line 140 has a pair of branches 140-2 and 140-3. The first branch 140-2 extends between a junction 141 with the second branch 140-3 and the port 304. The check valve 310 is along this branch and associated flowpath leg. The check valve 310 is oriented to permit flow into the port 304 but not out from the port 304. The second branch 140-3 and associated flowpath leg extends to the port 308. The valve 320 is located along this branch and flowpath leg. Similarly, the junction 150 is along this branch and flowpath leg.
(34) The heat exchanger 302 comprises an array or bundle of tubes (tube lengths/legs) 330 (
(35) In an embodiment, the tube array is divided into two respective sections 336 and 338. In the heating modes, the header 360 serves to pass refrigerant sequentially from the section 336 to the section 338.
(36) To allow such sequential passage, a third manifold 370 is formed as a second header including the ports 306 and 308. The manifold 370 has associated branches 372 in communication with the adjacent legs of the heat exchanger. To facilitate the heating mode operation, the manifold 370 is divided by a check valve 380 into a first portion 374 and a second portion 376 (alternatively, these may be viewed as separate manifolds).
(37) The check valve 380 is positioned to allow flow from the section 376 to the section 374 but not flow in the opposite direction. Accordingly, in the
(38) In the heating modes (
(39) The positioning of the check valve 380 (
(40) A control routine may be programmed or otherwise configured into the controller 400. The routine provides automatic selection of which of the two heating modes to use based on sensed conditions. In a reengineering of a baseline heat pump system, this selection may be superimposed upon the controller's normal programming/routines (e.g., providing the basic operation of baseline system to which the foregoing mode control is added). In one example, the switching of the two heating modes can be controlled responsive only to the outdoor ambient temperature sensor 402 and/or pressure sensors (transducers) 404 (positioned to sense pressure at the ejector outlet 54) and 408 (positioned to sense pressure at the secondary inlet 52), and/or the compressor speed signal (from a sensor 406 or logic internal to the controller). The controller may determine a pressure difference between the pressure sensors 404 and 408. In an exemplary control routine, the ejector can be enabled during the heating mode once the temperature sensor 402 reading is below a threshold (e.g., 32° F. (0° C.)), and/or once the pressure difference is less than a certain target number (e.g., 2 psid (14 kPa)), and/or once the compressor reaches its minimum speed. Although a single compressor may be used, two are shown and may be used according to known methods for optimizing load handling.
(41) In the
(42) The use of “first”, “second”, and the like in the description and following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description.
(43) Where a measure is given in English units followed by a parenthetical containing SI or other units, the parenthetical's units are a conversion and should not imply a degree of precision not found in the English units.
(44) One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing basic system, details of such configuration or its associated use may influence details of particular implementations. Accordingly, other embodiments are within the scope of the following claims.