Fluid processing system
10578128 ยท 2020-03-03
Assignee
Inventors
- John Daniel Friedemann (Sandvika, NO)
- Erik Mele (Sandvika, NO)
- Albert Erik Johannes Ericsson (Sandvika, NO)
Cpc classification
F04D29/5826
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D19/0057
PERFORMING OPERATIONS; TRANSPORTING
F04D29/5866
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D19/0073
PERFORMING OPERATIONS; TRANSPORTING
F04D29/5806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10L3/06
CHEMISTRY; METALLURGY
F04D25/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10L3/10
CHEMISTRY; METALLURGY
B01D19/0068
PERFORMING OPERATIONS; TRANSPORTING
International classification
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B36/00
FIXED CONSTRUCTIONS
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy-dissipating device and fluid processing system is provided containing a compressor, a motor, a secondary fluid re-circulation loop, a purge line, and a fluid conduit. The compressor is configured to receive a hot fluid including condensable and non-condensable components, and produce therefrom a primary compressed fluid stream and a secondary fluid stream. The motor is configured to drive the compressor and for ingress and egress of the secondary fluid stream. The secondary fluid re-circulation loop is configured to control an operating temperature of the motor. The secondary fluid re-circulation loop includes a first energy-dissipating device configured to remove excess heat from the secondary fluid stream. The purge line separates a first portion of the secondary fluid stream in the fluid re-circulation loop from a second portion of the secondary fluid stream being returned to the motor. The fluid conduit receives the primary compressed fluid stream from the compressor.
Claims
1. A fluid processing system comprising: a compressor configured to receive a hot fluid comprising condensable and noncondensable components, and produce therefrom a primary compressed fluid stream and a secondary fluid stream; a motor configured to drive the compressor, the motor being configured for ingress and egress of the secondary fluid stream; a secondary fluid re-circulation loop configured to control an operating temperature of the motor, the secondary fluid re-circulation loop comprising a first energy-dissipating device which receives the secondary fluid stream from the motor and is configured to remove excess heat from the secondary fluid stream, the first energy dissipating device comprising (i) an inlet header, (ii) an outlet header, (iii) a plurality of heat exchange tubes, and (iv) at least one passive gas-liquid separator, wherein a first portion of the secondary fluid stream in the secondary fluid re-circulation loop is discharged from the first energy-dissipating device via a purge line, and a second portion of the secondary fluid stream in the secondary fluid recirculation loop is returned from the first energy-dissipating device to the motor, the first portion of the secondary fluid stream comprising a higher level of condensation components relative to the second portion of the secondary fluid stream; a fluid conduit configured to receive the primary compressed fluid stream from the compressor.
2. The fluid processing system according to claim 1, wherein one or more passive gas-liquid separators are disposed within the heat exchange tubes.
3. The fluid processing system according to claim 1, wherein one or more passive gas-liquid separators are disposed within the outlet header.
4. The fluid processing system according to claim 1, wherein the first energy-dissipating device comprises a cyclonic gas-liquid separator.
5. The fluid processing system according to claim 1, wherein the first energy dissipating device comprises a splash plate separator.
6. The fluid processing system according to claim 1, wherein the outlet header is configured as a single pipe outlet header.
7. The fluid processing system according to claim 6, wherein the outlet header comprises a splash plate separator.
8. The fluid processing system according to claim 6, wherein the outlet header is configured as a divided pipe outlet header.
9. The fluid processing system according to claim 1, wherein the outlet header is configured as a pipe within a pipe outlet header.
10. The fluid processing system according to claim 1, wherein the outlet header is configured as a parallel pipe outlet header.
11. The fluid processing system according to claim 1, wherein the compressor is arranged outside of the secondary fluid re-circulation loop.
12. The fluid processing system according to claim 1, wherein one or more passive gas-liquid separators are disposed within the heat exchange tubes and one or more passive gas-liquid separators are disposed within the outlet header.
13. A method comprising: introducing a hot fluid comprising condensable and non-condensable components into a compressor to produce a primary compressed fluid stream and a secondary fluid stream; feeding the secondary fluid stream from the compressor to a motor configured to drive the compressor, to control an operating temperature of the motor; circulating the secondary fluid stream in a secondary fluid re-circulation loop, the secondary fluid re-circulation loop comprising an energy-dissipating device which receives the secondary fluid stream from the motor and is configured to remove excess heat from the secondary fluid stream, the first energy dissipating device comprising (i) an inlet header, (ii) an outlet header, (iii) a plurality of heat exchange tubes, and (iv) at least one passive gas-liquid separator; re-circulating a second portion of the secondary fluid stream in the secondary fluid re-circulation loop from the energy dissipating device to the motor, and discharging a first portion of the secondary fluid stream in the secondary fluid re-circulation loop from the energy-dissipating device via a purge line, wherein the first portion of the secondary fluid stream comprises a higher level of condensation components relative to the second portion of the secondary fluid stream; and transporting the primary compressed fluid stream from the compressor to a fluid storage facility via a fluid conduit.
14. The method according to claim 13, wherein one or more passive gas-liquid separators are disposed within the heat exchange tubes and one or more passive gas-liquid separators are disposed within the outlet header.
Description
DRAWINGS
(1) These and other features and aspects of embodiments of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
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DETAILED DESCRIPTION
(15) Embodiments discussed herein disclose a new configuration of a fluid processing system for efficiently moving multiphase fluid being produced from a subsea hydrocarbon reservoir to a distant fluid storage facility. The fluid processing system of the present invention comprises an energy-dissipating device disposed upstream and/or downstream relative to a compressor and a fluid re-circulation loop. The energy-dissipating device comprises at least one at least one passive gas-liquid separator, but may further comprise one or more of a heat exchange sub-system, a work extraction device, and a pressure changing device, which may or may not effect the passive separation of the gaseous and liquid components of the fluid being processed. The energy-dissipating device is configured to remove excess heat from a fluid stream and produce therefrom a first portion of a heat depleted fluid stream enriched in condensable components and a second portion of the heat depleted fluid stream depleted in condensable components. The re-circulation loop is configured to control an operating temperature of a motor configured to drive the compressor, by re-circulating the second portion of the heat depleted fluid stream to the motor.
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(17) The compressor 106 receives the hot fluid 120 from the subsea hydrocarbon reservoir 104 via the import line 118. The hot fluid 120 is typically a mixture of a hot gaseous fluid and a hot liquid fluid. The hot fluid 120 includes condensable components such as moisture and low molecular weight hydrocarbons, and non-condensable components such as the gases, CH.sub.4, CO.sub.2 and H.sub.2S. The compressor 106 is a wet gas compressor and is configured to compress the hot fluid 120 saturated with one or more condensable components and produce therefrom a primary compressed fluid stream 124 and a secondary fluid stream 126. The motor 108 is coupled to the compressor 106 via a shaft 128, and is configured to drive the compressor 106. In one or more embodiments, suitable compressors 106 include positive displacement compressors and centrifugal compressors.
(18) The compressor 106 discharges the secondary fluid stream 126 to the motor 108 via a conduit 130. In one embodiment, the secondary fluid stream 126 may be discharged from an initial stage 132 of the compressor 106. The secondary fluid stream 126 is circulated within the motor 108, and is discharged from the motor 108 to the secondary fluid re-circulation loop 110. The secondary fluid stream 126 acts to cool the motor 108 while circulating within it.
(19) The secondary fluid re-circulation loop 110 includes the energy-dissipating device 112 which receives the secondary fluid stream 126 from the motor 108. The energy-dissipating device 112 removes excess heat (i.e. heat extracted from the motor 108) from the secondary fluid stream 126 and produces a first portion 126a of the secondary fluid stream 126, and a second portion 126b of the secondary fluid stream 126. The first portion 126a is primarily a condensate, and the second portion 126b is primarily a gaseous fluid stream. In general, the first portion 126a is enriched in condensable components and the second portion 126b is depleted in condensable components. In one embodiment, the first portion 126a is discharged from the purge line 114 into the feed line 118, at times herein referred to as import line 118. Feed line may be referred alternatively as a low pressure sink or a low pressure destination. In certain other embodiments, the first portion 126a may be transported to a high pressure sink such as the outlet fluid conduit 116 located downstream of the compressor 106, through a boosting device (not shown in
(20) In one embodiment, the energy-dissipating device 112 is a heat exchange sub-system comprising at least one passive gas-liquid separator. Suitable gas-liquid separators include cyclone separators, plate separators, and the like. Energy dissipating device 112 is configured to remove excess heat from the secondary fluid stream 126 by condensing at least a portion of the condensable components in the secondary fluid stream 126 and produce therefrom stream 126a enriched in condensable components and stream 126b depleted in condensable components. In one or more embodiments, the heat exchange sub-system may have an inlet header, an outlet header, and a plurality of heat exchange tubes. In such embodiments, the inlet header may receive the secondary fluid stream 126 discharged from the motor 108, circulate the secondary fluid stream 126 within the plurality of heat exchange tubes so as to exchange heat with the cold ambient environment, and condense at least a portion of the condensable components to produce therefrom stream 126a and stream 126b. Further, the plurality of heat exchange tubes may discharge streams 126a and 126b to the outlet header including a passive liquid-gas separator for separating the first stream 126a from stream 126b. In certain other embodiments, the heat exchange sub-system may include a plurality of heat exchange tubes and a passive gas-liquid separator may be disposed along a length one or more of the tubes. In such embodiments, the plurality of heat exchange tubes may receive the secondary fluid stream 126 discharged from the motor 108, cool the secondary fluid stream 126 and produce therefrom stream 126a and stream 126b, and separate stream 126a from stream 126b through the agency of the one or more passive gas-liquid separators disposed within the tubes.
(21) In another embodiment, the energy-dissipating device 112 comprises a work extraction device configured to remove heat from the secondary fluid stream 126 by expanding the secondary fluid stream 126 and produce therefrom the first portion 126a and the second portion 126b. Suitable work extraction devices include turbo-expanders, hydraulic expanders, and hydraulic motors. In yet another embodiment, the energy-dissipating device 112 comprises a pressure changing device configured to remove heat from the secondary fluid stream 126 by reducing pressure of the secondary fluid stream 126 and/or increasing friction in a flow of the secondary fluid stream 126 and produce therefrom the first portion 126a and the second portion 126b. In one embodiment, the pressure changing device is a throttle valve. As noted, the pressure changing device may also comprise a frictional loss device. Such work extraction devices and pressure changing devices may constitute suitable passive gas-liquid separators according to one or more embodiments of the present invention.
(22) The purge line 114 coupled to the energy-dissipating device 112 separates the first portion 126a of the secondary fluid stream 126 from the second portion 126b of the secondary fluid stream 126. The purge line 114 may include a passive gas-liquid separator (not shown in
(23) In one or more embodiments, the first portion 126a of the secondary fluid stream 126 may be safely discharged from the fluid processing system 100 into the subsea environment 102, for example, in instances wherein the first portion 126a is comprised of environmentally benign components such as water and/or carbon dioxide. In some other embodiments, the purge line 114 may deliver the first portion 126a to a feed line 118 disposed upstream relative to the compressor 106. Similarly, in the illustrated embodiment, the second portion 126b is re-circulated to the motor 108 via the re-circulation loop 110 so as to control the operating temperature of the motor 108.
(24) The outlet fluid conduit 116 is coupled to the compressor 106 for receiving the primary compressed fluid stream 124 from the compressor 106 and directing the primary compressed fluid stream 124 to the distant fluid storage facility 122.
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(26) In the illustrated embodiment, the first compressor 106a receives the hot fluid 120 from the subsea hydrocarbon reservoir 104 (as shown in
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(28) In the illustrated embodiment, the secondary fluid re-circulation loop 110 is disposed between the first motor 108a and the second motor 108b. The secondary fluid re-circulation loop 110 includes a first energy-dissipating device 112a deployed between a re-circulation outlet 134 of the first motor 108a and a re-circulation inlet 136 of the second motor 108b, and a second energy-dissipating device 112b deployed between a re-circulation outlet 138 of the second motor 108b and a re-circulation inlet 140 of the first motor 108a. The first motor 108a is configured for ingress and egress of the secondary fluid stream 126. The first energy-dissipating device 112a receives the secondary fluid stream 126 from the first motor 108a and removes excess heat from the secondary fluid stream 126 and produces therefrom a stream 126c of the secondary fluid stream 126. The second motor 108b is configured for ingress and egress of the stream 126c. The second energy-dissipating device 112b receives the stream 126c via the second motor 108b and removes excess heat from the stream 126c to produce therefrom a stream 126d of the secondary fluid stream 126 depleted in condensable components and a stream 126e of the secondary fluid stream 126 enriched in condensable components. The stream 126d is separated from the stream 126e via the purge line 114 so as to feed the stream 126d to the first motor 108a and discharge the stream 126e.
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(30) The compressor 206 receives the hot fluid 220 from the subsea hydrocarbon reservoir (as shown in
(31) The compressor 206 discharges the secondary fluid stream 226 to the first energy-dissipating device 212a via a conduit 230. The first energy-dissipating device 212a removes excess heat from the secondary fluid stream 226 and produces therefrom a tertiary fluid stream 242 having a lower temperature than the secondary fluid stream 226. The tertiary fluid stream 242 includes a first portion 242a enriched in condensable components and a second portion 242b depleted in condensable components. The first purge line 214a separates the first portion 242a from the second portion 242b. In one embodiment, the motor 208 is configured for ingress and egress of the second portion 242b. The second portion 242b is circulated within the motor 208, acts to cools the motor 208, and is discharged from the motor 208 into the tertiary fluid re-circulation loop 210.
(32) The tertiary fluid re-circulation loop 210 includes the second energy-dissipating device 212b configured to receive the second portion 242b. The second energy-dissipating device 212b removes excess heat extracted from the motor 208 from the second portion 242b and produces a third portion 242c of the tertiary fluid stream 242, and a fourth portion 242d of the tertiary fluid stream 242. In one embodiment, the portions 242a and 242c include a condensate, and the portions 242b and 242d include a gaseous fluid stream depleted in condensable components. Specifically, the portions 242a and 242c are enriched in condensable components and the portions 242b and 242d are depleted in condensable components.
(33) The second purge line 214b coupled to the second energy-dissipating device 212b separates the third portion 242c from the fourth portion 242d. In the illustrated embodiment, the first portion 242a discharged via the first purge line 214a and the third portion 242c discharged via the second purge line 214b are combined and delivered to a feed line 218 disposed upstream relative to the compressor 206. In the illustrated embodiment, the portions 242a and 242c are discharged from the purge lines 214a and 214b to the feed line 218, which may alternatively be referred as a low pressure sink or a low pressure destination. In certain other embodiments, the portions 242a, 242c may be transported to a high pressure sink such as the outlet fluid conduit 216 located downstream of the compressor 206, through a boosting device (not shown in
(34) The outlet fluid conduit 216 is coupled to the compressor 206 for receiving the primary compressed fluid stream 224 from the compressor 206 and directing the primary compressed fluid stream 224 to a fluid storage facility 222.
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(45) While only certain features of embodiments have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended embodiments are intended to cover all such modifications and changes as falling within the spirit of the invention.