Convertible headboard table apparatus and method of use

Abstract

A wall mounted headboard capable of storing and deploying a spring loaded table. The apparatus is comprised of a headboard pivotally connected to a first table section and assisted by a plurality of gas springs. The first table section is pivotally hinged to a second table section. The hinges between the table sections are hidden thus the table surface is free from anything disturbing a smooth surface. The weight of the second table section is offset by a plurality of torsion spring assemblies. The torsion spring assemblies are comprised of a torsion spring slidingly engaged in brackets mounted to each table section. The torsion spring assemblies allow a single user to move the second table section easily with minimal effort whether deploying or storing the table. The operation of storing or deploying the table can be performed from either side of the bed without walking around to the opposite side.

Claims

1. A retractable table apparatus concealable within a headboard and extendable over a bed comprising: a hinged table, having a first portion pivotally connected to a second portion, pivotally connected to a frame; a panel affixed to the first portion forming a torsion box; a torsion spring slidingly attached to the first portion and slidingly attached to the second portion; wherein the torsion spring is negatively biased when the hinged table is in a concealed position and positively biased when the first portion and the second portion are in an extended position; and, wherein the torsion spring translates through a first angle of approximately 15 to 25 degrees and rotates through a second angle of approximately 180 degrees when the apparatus moves from the concealed position to the extended position.

2. A retractable table apparatus concealable within a headboard and extendable over a bed comprising: a hinged table, having a first portion pivotally connected to a second portion, pivotally connected to a frame; a panel affixed to the first portion forming a torsion box; a torsion spring slidingly attached to the first portion and slidingly attached to the second portion; a first reinforcing bracket, having a first set of axially aligned holes, mounted to the first portion; a second reinforcing bracket, having a second set of axially aligned holes, mounted to the second portion; the torsion spring slidingly engaged with the first set of axially aligned holes and slidingly engaged with the second set of axially aligned holes; and, wherein the torsion spring is negatively biased when the hinged table is in a concealed position and positively biased when the first portion and the second portion are in an extended position.

3. A convertible table apparatus capable of a stored state and a deployed state, the apparatus comprising: a frame encasing a hinged table; the hinged table, having a first table section pivotally attached to a second table section, pivotally attached to the frame; a biasing means, for supporting a weight of the hinged table, connected to the first table section and the frame; a first torsion spring slidingly attached to the first table section and slidingly attached to the second table section; wherein the first torsion spring is under a first torsional force when the apparatus is in the stored state and under a second opposite torsional force when the apparatus is in the deployed state; and, wherein the first torsion spring rotates through a first angle of about 180 and translates through a second angle of about 20 as the apparatus moves from the stored state to the deployed state.

4. A convertible table apparatus capable of a stored state and a deployed state, the apparatus comprising: a frame encasing a hinged table; the hinged table, having a first table section pivotally attached to a second table section, pivotally attached to the frame; a biasing means, for supporting a weight of the hinged table, connected to the first table section and the frame; a first torsion spring slidingly attached to the first table section and slidingly attached to the second table section; a first reinforcing bracket, having a first set of axially aligned holes, mounted to the first table section; a second reinforcing bracket, having a second set of axially aligned holes, mounted to the second table section; the torsion spring slidingly engaged with the first set of axially aligned holes and slidingly engaged with the second set of axially aligned holes; and, wherein the first torsion spring is under a first torsional force when the apparatus is in the stored state and under a second opposite torsional force when the apparatus is in the deployed state.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the detailed description of the preferred embodiments presented below, reference is made to the accompanying drawings, which are incorporated in the specification hereof by reference, wherein:

(2) FIG. 1 is a perspective view of a preferred embodiment where the table apparatus is stored.

(3) FIG. 2 is a perspective view of a preferred embodiment where the table apparatus is partially deployed.

(4) FIG. 3 is a perspective view of a preferred embodiment where the table apparatus is fully deployed.

(5) FIG. 4a is a partial plan view of a preferred embodiment of the table sections stored in the headboard showing the wing door open.

(6) FIG. 4b is a partial plan view of a preferred embodiment of the table sections stored in the headboard showing the wing door closed.

(7) FIG. 5 is a plan view of a preferred embodiment of the torsion spring.

(8) FIG. 6 is a perspective view of a preferred embodiment of the torsion spring.

(9) FIG. 7 is a bottom view of a preferred embodiment of the torsion spring mounting bracket with leg extended.

(10) FIG. 8 is a first plan view of a preferred embodiment of the torsion spring mounting bracket with leg extended.

(11) FIG. 9 is a second plan view of a preferred embodiment of the torsion spring mounting bracket with leg extended.

(12) FIG. 10 is a partial plan view of a preferred embodiment of the torsion spring mounting bracket

(13) FIG. 11 is a first partial plan view of a preferred embodiment of the two table sections adjacent each other before deployment.

(14) FIG. 12 is a first partial plan view of a preferred embodiment of the two table sections during deployment.

(15) FIG. 13 is a first partial plan view of a preferred embodiment of the two table sections fully deployed.

(16) FIG. 14 is a second partial plan view of a preferred embodiment of the two table sections adjacent each other before deployment

(17) FIG. 15 is a second partial plan view of a preferred embodiment of the two table sections during deployment

(18) FIG. 16 is a second partial plan view of a preferred embodiment of the two table sections fully deployed.

(19) FIG. 17 is a plan view of an alternate preferred embodiment.

(20) FIG. 18 is a perspective view of an alternate preferred embodiment of a table section.

(21) FIG. 19 is a partial perspective view of a preferred embodiment of the torsion box.

(22) FIG. 20A is a partial perspective view of an alternate embodiment of a torsion spring/leg mounting bracket.

(23) FIG. 20B is a partial perspective view of an alternate embodiment of a leg mounting bracket.

(24) FIG. 20C is a partial perspective view of an alternate embodiment of a torsion spring/leg mounting bracket.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

(25) In the descriptions that follow, like parts are marked throughout the specification and drawings with the same numerals, respectively. The drawing figures are not necessarily drawn to scale and certain figures may be shown in exaggerated or generalized form in the interest of clarity and conciseness.

(26) Referring to FIGS. 1-4, headboard/table apparatus 100 is comprised of headboard 101 mounted to a wall and bed 102 secured to headboard 101 in a manner that is common in the art. Headboard/table apparatus is preferably made of decorative wood but could also be formed from injection molded plastic or polyvinyl chloride (PVC). Headboard 101 is comprised of two columns configured with wing doors 108 and 110 connected by backboard 128. Wing doors 108 and 110 each pivot about a vertical axis through the use of piano hinges or other hinges equivalent in the art. Headboard 101 further includes frame 106 which is fixed to backboard 128. In an alternate embodiment, backboard 128 is not necessary and frame 106 connects wing doors 108 and 110. Panel 104 is affixed to the underside of first table section 120 creating a torsion box. In addition to providing structural support for first table section 120, when headboard/table apparatus 100 is in a stored position, panel 104 hides the table sections from sight. Panel 104 is slightly less wide than first table section 120 which allows access to supporting legs. Panel 104 includes lip 125 which extends through the full width of the upper edge of panel 104. Frame 106 surrounds and frames panel 104 on all four sides. The face of panel 104 is decorative and can include any design, wood finish, or padding that is desirable. Wing doors 108 and 110 are releasably latched to frame 106 through the use of magnets or plastic catch pins or an equivalent method common in the art.

(27) In the stored position, sandwiched in between backboard 128 and panel 104 are first table section 120 and second table section 122. First table section 120 is pivotally mounted to headboard 101 at mount points 120A and 120B using pivot bolts or equivalent pivoting hardware common in the art. Second table section 122 is hinged to first table section 120 with a plurality of hinges 132. Gas spring 130 connects first table section 120 to headboard 101 and is located near pivot point 120A. An identical gas spring connects first table section 120 to head board 101 near pivot point 120B. The gas springs help to offset the weight of the table sections during deployment. In the preferred embodiment, the gas springs are capable of providing approximately 100 to 140 lbs. of force with the preferred being 120 lbs. of force each when compressed. An example is part no. GGS24-120-K available from H. A. Guden Co., Inc. In an alternate embodiment, the gas springs could be replaced by coil springs or in an additional alternate embodiment linear actuators could be incorporated for a completely powered deployment. First table section 120 further includes legs 124 and 126. Legs 124 and 126 are connected together by bar 138 so that moving one leg moves the other leg simultaneously. Bar 138 is rotationally mounted in mounting brackets at end 135. Spring loaded pins 137 pass through each mounting bracket and each leg to secure each leg in the extended position. In an alternate embodiment, only one spring pin is used only through leg 124. Second table section 122 further includes legs 144 and 146. Legs 144 and 146 are also connected by a bar at end 136 so that moving one also moves the other simultaneously. Legs 144 and 146 are also secured in place by one or a pair of spring loaded pins in an identical fashion as legs 124 and 126. Additionally, torsion spring assemblies 140 and 142 are mounted to both first table section 120 and second table section 122. Torsion spring assemblies 140 and 142 are identical in shape and function. As depicted, torsion spring assemblies 140 and 142 are mirror images of each other but would perform equally well if both were oriented in identical manners. In alternate embodiments, the use of one torsion spring assembly would suffice as would the use of more than two.

(28) Referring now to FIGS. 5-9, each torsion spring assembly is comprised of one torsion spring 500 and a pair of mounting brackets 520. In the preferred embodiment, torsion spring 500 is comprised of spring wire between about 0.1 inch to 0.3 inch having a circular cross-section and a spring constant of about 1.0 in. lbs./degree to about 6.0 in. lbs./degree with the preferred diameter being about 0.25 inches with a preferred spring constant being about 3.8 in. lbs./degree. In alternate embodiments, the cross-section of torsion spring 500 could be any variant of polygonal shapes and could be smaller or larger depending on desired use and spring constant required. In the preferred embodiment each torsion spring provides force according to the following table:

(29) TABLE-US-00001 Degrees of Deployment Torsion Force 90 3.46 in. lbs./degree 0 0 in. lbs./degree +90 3.46 in. lbs./degree

(30) Each torsion spring 500 is comprised of three sections. First end section 502 is generally perpendicular to middle section 504 forming a generally 90 angle in a first plane. Second end section 506 is also generally perpendicular to middle section 504 also forming a generally 90 angle but in a second plane. The first plane is generally perpendicular to the second plane. In the preferred embodiment, first and second end sections 502 and 506 are approximately five inches in length while middle section 504 should be at least twice as long as each end section. Dimensions of the torsion springs can be varied as will be apparent to those of skill in the art. In an alternate embodiment, the torsion spring could be replaced with a coil spring.

(31) Mounting bracket 520 is comprised of braces 522 and 524 integrally formed or welded together at a generally perpendicular orientation. Brace 522 includes integrally formed receiving cylinder 526 on one edge and in the preferred embodiment, has a length of approximately three to three and a half inches. Receiving cylinder 526 runs the full length of the edge of brace 522 and includes passage 528 so that receiving cylinder 526 is generally hollow along its length. Brace 522 further includes a circular opening 150 for receiving bar 138 to which bar 138 is rotationally seated within. A plurality of mounting holes 530 are located through both braces 522 and 524 in order to mount the braces to ribs 134 and ends 135 and 136. In a preferred embodiment, mounting bracket 520 is constructed of 11-gauge steel and is attached by screws, bolts, or a suitable adhesive as known in the art.

(32) FIG. 10 shows a cross-section of receiving cylinder 526. Receiving cylinder 526 and correspondingly passage 528 has an ellipsoidal cross sectional shape. Passage 528 has a height that corresponds with the diameter of torsion spring 500 and a width of approximately twice the height which allows torsion spring 500 to slide laterally during operation of headboard/table apparatus 100. Torsion spring 500 is shown in shadow as it moves from position A (table sections folded adjacent to one another) to position B (table sections approximately perpendicular to each other during deployment) to position C (table sections fully deployed).

(33) In use, headboard/table apparatus 100 is most naturally found in two states, a table stored state or a table fully deployed state. In the table stored state, as depicted in FIG. 1, the table is completely out of sight and stored in the headboard while the bed is available for use. Panel 104 is decorative and discreetly hides the folded away table sections. In the table fully deployed state, as depicted in FIG. 4, the table comfortably straddles the bed in the space directly above the bedding surface without any accommodation or need to move or store parts of the bed and provides a smooth table top free of hinges or connecting hardware.

(34) FIGS. 11-16 show the torsion spring assemblies mounted to the table sections and how torsion spring 500 operates during the deployment of the table.

(35) FIGS. 11 and 14 show two plan views of mounting bracket 520A mounted to first table section 120 and mounting bracket 520B mounted to second table section 122 where first table section 120 is adjacent to second table section 122. This is the position of the table sections relative to each other when they are in the stored state as in FIG. 1 and as depicted in FIG. 2. End section 502 is slidingly seated in the passage of mounting bracket 520A. End section 506 is slidingly seated in the passage of mounting bracket 520B. End sections 502 and 506 extend through mounting brackets 520A and 520B approximately inch to an inch and self locking retaining rings 510 are affixed to each to prevent torsion spring 500 from backing out of the mounting brackets. Torsion spring 500 is under a torsional force which tends to separate the table sections and pivot second table section 122 away from first table section 120 about the pivoting axes of hinges 132. This torsional force also helps a user to lift and separate second table section 122 from first table section 120. In addition to self locking retaining rings 510, the resultant friction between the inside surface of the receiving cylinders and the outer surface of end sections 502 and 506 prohibits torsion spring 500 from backing out of the respective torsion spring assemblies.

(36) FIGS. 12 and 15 show two plan views of mounting bracket 520A mounted to first table section 120 and mounting bracket 520B mounted to second table section 122 where first table section 120 is generally perpendicular to second table section 122. In this position, torsion spring 500 has returned to a generally at rest state. Self locking retaining rings 510 prevent torsion spring 500 from backing out of the mounting brackets.

(37) FIGS. 13 and 16 show two plan views of mounting bracket 520A mounted to first table section 120 and mounting bracket 520B mounted to second table section 122. This is the position of the table sections relative to each other when they are in the fully deployed state occupying the space adjacent the bedding surface as depicted in FIG. 3. Second table section 122 is lowered into place, pivoted about hinges 132 to a position where first table section 120 and second table section 122 are adjacent and on the same plane providing a smooth table top. The torsion spring both translates and rotates during this motion. The torsion spring translates through an angle of between about 15 and about 25 measured from the base of table section 120 as indicated by angle . The torsion spring rotates about its long axis through an angle of about 180 as indicated by . A torsional force builds in torsion spring 500 as second table section 122 is lowered into position. This torsional force helps offset the weight of second table section 122. Additionally, self locking retaining rings 510 and the resultant friction between the receiving cylinders of mounting brackets 520A and 520B and end sections 502 and 506 respectively prevent torsion spring 500 from backing out of the mounting brackets.

(38) Changing headboard/table apparatus 100 between the stored state and the fully deployed state requires only one user. The weight of the table sections is always supported by either gas springs 130, a plurality of torsion springs 500, or a combination of both. In the preferred embodiment, second table section 122 weighs approximately 35 to 40 lbs. and with torsion spring 500 in place, the resultant lifting weight is approximately five lbs. or less. The first step in moving from the stored state to the fully deployed state is opening wing doors 108 and 110. Once the wing doors are pivoted open about their respective piano hinges, first table section 120 and second table section 122 are lowered together from a vertical position to a generally horizontal position. Gas springs 130 help support the combined weight of the table sections as they are lowered. Once in the generally horizontal position, legs 124 and 126 are pivoted from underneath first table section 120 and locked into place via pins 127. Legs 124 and 126 are positioned generally perpendicular to the floor and to first table section 120. Since legs 124 and 126 are actuated together, this operation can take place on one side of the bed without having to switch sides mid-operation. Next, second table section 122 is lifted off of first table section 120 and pivoted about hinges 132. Torsion spring assemblies 140 and 142 assist in the lifting of second table section 122 by offsetting the weight of the table section thereby requiring a minimal force to lift the table section. Once second table section 122 moves past a vertical position, torsion spring assemblies 140 and 142 assist in lowering second table section into place by once again offsetting the weight of second table section 122 so that a minimal force is required. When second table section 122 is in a generally horizontal position, legs 144 and 146 are pivoted from underneath second table section 122 and locked into place via spring loaded pins in an identical manner as legs 124 and 126. Legs 144 and 146 are positioned generally perpendicular to the floor and to second table section 122. Since legs 144 and 146 are also actuated together, this operation can take place on the same side of the bed as the lowering of legs 124 and 126. The apparatus is now in the fully deployed state and the smooth table top is ready for use in the space adjacent the bedding surface. Neither the bed itself nor the bedding required movement or rearranging during the deployment of the apparatus.

(39) An alternate embodiment of headboard/table apparatus 100 is shown in FIG. 17. Headboard 101 is mounted to the bed frame of bed 102 instead of mounted directly to the wall. Braces 202 and 204 extend from the bottom edge of headboard 101 and are mounted to bed 102 via a pair of L-brackets 210 and 212.

(40) An alternate embodiment of a table section is shown in FIG. 18. Table section 220 is comprised of injection molded plastic or polyvinyl chloride (PVC). Table section 220 includes a plurality of generally parallel ribs 234 positioned generally perpendicular to ends 235 and 236. End 235 includes squared corners and receives the mounting brackets. Spaced between ends 235 and 236 and the plurality of ribs 234 are depressions 238. Depressions 238 are hollows formed in the underside of table section 220. Depressions 238 reduce the overall weight of table section 220 without affecting strength. Depressions 238 do not continue to the topside of table section 220 thus the desired smooth table top is maintained. Depressions 238 can be any known shape such as round, oval, rectangular, etc. Further, depressions 238 can be deployed in any known pattern or in random positions and orientations. In an alternate embodiment, table section 220 is manufactured by blow molding. In this embodiment, the table section is largely hollow and extremely lightweight.

(41) Referring to FIG. 19, first table section 120 forms torsion box 160. Torsion box 160 comprises opposing sides 166 and 167 and opposing ends 135 and 137, ribs 162, panel 104, and table surface 164. Sides 166 and 167 are attached to ends 135 and 137 forming a rectangular frame. Ribs 162 are attached to ends 137 and 135 and are generally parallel to sides 166 and 167. Panel 104 is attached to ribs 162 and end 137. Torsion box 160 resists torsion of first table section 120 during deployment to further ensure a smooth, flat table surface.

(42) Referring to FIG. 20A, bracket 200 comprises extension 206 extending from body 202. Bracket 200 is preferably mounted to first table section 120. Mounting holes 210 are linearly arranged and equally spaced in body 202 and extension 206 to mount bracket 200 to end 135 and bracket block 222. Bracket block 222 is attached to side 166 at end 135. Flange 204 extends generally perpendicularly from body 202. Flange 204 includes mounting holes 205. Flange 208 extends generally perpendicularly from extension 206. Flange 208 includes mounting holes 209. Body 202 further includes a circular opening 212 for receiving bar 138. Bar 138 is and the attached leg 124 is rotationally seated within circular opening 212. Flanges 214 and 216 extend generally perpendicularly from body 202. Flanges 214 and 216 define oblong holes 218 and 220, respectively. Holes 218 and 220 are axially aligned and sized to receive an end of a torsion spring. Holes 218 and 220 allow for rotation and translation of the torsion spring during deployment of the table sections.

(43) Referring to FIGS. 20B, bracket 230 includes flange 234 extending generally perpendicularly from body 232. Flange 235 defines mounting holes 235. Bracket 230 is preferably mounted to second table section 122. A plurality of mounting holes 240 are located through body 232 in order to mount the bracket 230 to end 136 and bracket block 252. Bracket block 252 is attached to side 253 of second table section 122 at end 236. End 236 is positioned opposite end 136 along ribs 134 of second table section 122. Body 202 includes a circular opening 242 for receiving bar 138. Bar 138 is rotationally seated within circular opening 242.

(44) Referring to FIG. 20C, bracket 260 is preferably mounted to second table section 122. Bracket 260 includes flange 264 extending generally perpendicularly from body 262. Flange 264 defines mounting holes 268 for attachment to end 136. Body 262 includes mounting holes 270 for attachment of bracket 260 to rib 134. Flange 266 extends generally perpendicularly from body 262 and defines oblong hole 274. Flange 264 includes oblong hole 272. Holes 272 and 274 are axially aligned and sized to receive an end of a torsion spring. Holes 272 and 274 allow for rotation and translation of the torsion spring during deployment of the table sections.

(45) In a preferred embodiment, brackets 200, 230, and 260 are constructed of 11-gauge steel and are attached to the table sections by screws, bolts, or a suitable adhesive as known in the art.

(46) It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.