Fin and heat exchanger having same
10578375 ยท 2020-03-03
Assignee
Inventors
Cpc classification
F28F2215/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2215/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A fin and a heat exchanger having the fin, wherein the fin includes a sheet body. The sheet body includes a plurality of cooling sheet units arranged along a longitudinal direction of the sheet body. Each cooling sheet unit includes a windward zone, a main heat exchange zone and a leeward zone arranged along a transverse direction of the sheet body. The windward zones of adjacent cooling sheet units are connected to each other. A flat tube groove extends between the leeward zone and the main heat exchange zone of one of the adjacent cooling sheet units and the leeward zone and the main heat exchange zone of the other of the adjacent cooling sheet units. Each cooling sheet unit is provided with a plurality of protrusions spaced apart from each other.
Claims
1. A heat exchanger, comprising: a first header pipe and a second header pipe; a plurality of fins, wherein the fins are spaced apart and disposed between the first header pipe and the second header pipe; and a flat tube, two ends of the flat tube are connected with the first header pipe and the second header pipe correspondingly and the flat tube is fitted in a flat tube groove correspondingly, each fin comprising a sheet body, the sheet body comprising a plurality of cooling sheet units arranged along a longitudinal direction of the sheet body, each cooling sheet unit comprising a windward zone, a leeward zone and a main heat exchange zone arranged along a transverse direction of the sheet body, the main heat exchange zone being located between the windward zone and the leeward zone, the windward zones of adjacent cooling sheet units being connected to each other, the flat tube groove being formed between the adjacent cooling sheet units, the flat tube groove extending between the leeward zone and the main heat exchange zone of one of the adjacent cooling sheet units and the leeward zone and the main heat exchange zone of the other of the adjacent cooling sheet units, each cooling sheet unit being provided with a plurality of protrusions protruding from a surface of the cooling sheet unit and spaced apart from each other, wherein all the plurality of protrusions are arranged in the leeward zone and the main heat exchange zone, the main heat exchange zone is further provided with a shutter, and the shutter is adjacent to the leeward zone and located between all protrusions in the main heat exchange zone and all protrusions in the leeward zone, wherein the protrusions are only provided in the main heat exchange zone and the leeward zone.
2. The heat exchanger as set forth in claim 1, wherein at least one of the plurality of protrusions is provided with a flow-guiding curved surface or a flow-guiding inclined surface.
3. The heat exchanger as set forth in claim 1, wherein at least one of the plurality of protrusions is formed to be in a hemispherical shape, a cylindrical shape or a conic shape, or to be a column or a cone having a polygonal cross section.
4. The heat exchanger as set forth in claim 1, wherein the plurality of protrusions is separated into a plurality of groups, each group of the protrusions is arranged to be in a straight line, a triangle or a polygon.
5. The heat exchanger as set forth in claim 1, wherein the sheet body has a corrugated part located in the windward zone, and a wave crest and a wave trough of the corrugated part extend along the longitudinal direction of the sheet body separately.
6. The heat exchanger as set forth in claim 5, wherein the corrugated part in the windward zone is separated from the main heat exchange zone by a planar zone.
7. The heat exchanger as set forth in claim 6, wherein the windward zone comprises the corrugated part and the planar zone, a ratio of an area of the planar zone to an area of the windward zone is 20%.
8. The heat exchanger as set forth in claim 1, wherein the shutter comprises a first shutter and a second shutter spaced apart along the transverse direction of the sheet body, the second shutter is more adjacent to the leeward zone relative to the first shutter, the first shutter is provided with a plurality of first air-guiding sheets extending obliquely from the main heat exchange zone to the leeward zone, and the second shutter is provided with a plurality of second air-guiding sheets extending obliquely from the main heat exchange zone to the windward zone.
9. The heat exchanger as set forth in claim 8, wherein a spacing of adjacent first air-guiding sheets is larger than a spacing of adjacent second air-guiding sheets.
10. The heat exchanger as set forth in claim 1, wherein at least one of the plurality of protrusions on a plane where the sheet body exists is a circle, and in the main heat exchange zone, a smallest spacing of an edge of the flat tube groove from an outer periphery of the circle is not smaller than a radius of the circle.
11. The heat exchanger as set forth in claim 10, wherein a diameter of the circle is 20%-30% of a height of the cooling sheet unit in the longitudinal direction.
12. The heat exchanger as set forth in claim 1, wherein an area of at least one of the plurality of protrusions in the leeward zone on the plane where the sheet body exists is not larger than an area of a projection of the protrusion in the main heat exchange zone on the plane where the sheet body exists.
13. The heat exchanger as set forth in claim 1, wherein the edge of the flat tube groove is provided with a flanging.
14. The heat exchanger as set forth in claim 13, wherein a bending direction of the flanging is consistent with a protruding direction of the protrusions.
15. The heat exchanger as set forth in claim 1, wherein a width of a part of the flat tube groove located between adjacent leeward zones in the longitudinal direction increases gradually along a direction from the windward zone to the leeward zone.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) Reference numerals: heat exchanger 100, first header pipe 1, second header pipe 2, fin 3, flat tube 4, sheet body 5, cooling sheet unit 31, windward zone 311, main heat exchange zone 312, leeward zone 313, flat tube groove 314, protrusions 315, corrugated part 316 in the windward zone, planar zone 317, shutter 318, first shutter 318a, first air-guiding sheet 318c, second shutter 318b, second air-guiding sheet 318d, flanging 319.
DETAILED DESCRIPTION OF THE INVENTION
(11) Embodiments of the present disclosure are described in detail in the following. The examples of the embodiments are illustrated in the drawings. The same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions. The embodiments described herein with reference to drawings are explanatory, illustrative, and used to generally understand the present disclosure and cannot be construed to limit the present disclosure.
(12) A fin 3 according to embodiments of the first aspect of the present disclosure will be described with reference to
(13) As illustrated in
(14) Specifically, the sheet body 5 includes a plurality of cooling sheet units 31 arranged along a longitudinal direction (i.e. up and down directions in the figure) of the sheet body 5, each cooling sheet unit 31 includes a windward zone 311, a leeward zone 313 and a main heat exchange zone 312 arranged along a transverse direction (i.e. front and rear directions in the figure) of the sheet body 5, the main heat exchange zone 312 is located between the windward zone 311 and the leeward zone 313. For example, as illustrated in
(15) A flat tube groove 314 is formed between the adjacent cooling sheet units 31, the flat tube groove 314 is adapted to accommodate the flat tube of the heat exchanger, so that the fin 3 can be fixed to the heat exchanger by fitting the flat tube with the flat tube groove 314. The flat tube groove 314 extends between the leeward zone 313 and the main heat exchange zone 312 of one of the adjacent cooling sheet units 31 and the leeward zone 313 and the main heat exchange zone 312 of the other of the adjacent cooling sheet units 31, so that the heat exchange effect of the fin 3 and the flat tube is better. For example, as illustrated in
(16) Each cooling sheet unit 31 is provided with a plurality of protrusions 315 spaced apart from each other, and each protrusion 315 protrudes from a surface of the cooling sheet unit 31 (as illustrated in
(17) On the other hand, when the frost layer at the surface of the cooling sheet unit 31 melts, the condensing water can flow downwards along an outer surface of the protrusions 315 under double actions of the gravity and the protrusions 315, thus, the plurality of protrusions 315 accelerates the discharging of the condensing water, and can decrease the humidity of the air and slow down the frosting speed of the fin 3.
(18) Meanwhile, the plurality of protrusions 315 can also block the penetration of dust or foreign objects and prevent the fin 3 from being blocked. In addition, the plurality of protrusions 315 are spaced apart from each other, and there is a flat area between adjacent two protrusions 315, thus reducing the windage resistance of the air flowing through the position.
(19) It can be understood that by setting the number, position, arranging mode, and spacing of the protrusions 315, it is possible to both control the flow condition of the air to control the heat exchange intensity of the windward zone 311, and control the windage resistance in an appropriate range, and it is also possible to improve the discharging condition of the condensing water on the fin 3.
(20) In summary, with the fin 3 according to embodiments of the present disclosure, via the windward zone 311, the main heat exchange zone 312, and the leeward zone 313 connected with each other as well as the plurality of the protrusions 315, it is possible to effectively alleviate the heat exchange intensity of the windward zone 311 of the fin 3, fully dehumidify the air and slow down the frosting speed of the windward zone 311 of the fin 3, thereby improving the heat exchange efficiency of the heat exchanger and the stability of the temperature of the heat exchange system. In addition, the plurality of protrusions 315 also accelerates the discharging of the condensing water, thus improving the overall performance of the heat exchange system.
(21) According to some embodiments of the present disclosure, as illustrated in
(22) According to some embodiments of the present disclosure, the protrusions 315 can be formed to be in a hemispherical shape, a cylindrical shape or a conic shape, so that the protrusions 315 has the flow-guiding curved surface, or the protrusions 315 can be a column or a cone having a polygonal cross section, in this case the protrusions 315 has the flow-guiding inclined surface. It can be understood that the plurality of protrusions 315 may have the same shape or different shapes (i.e., may be a combination of the above shapes). For example, as illustrated in
(23) According to some embodiments of the present disclosure, the plurality of protrusions 315 can be separated into a plurality of groups, each group of the protrusions 315 is arranged to be in a straight line, a triangle or a polygon. For example, as illustrated in
(24) In the embodiments illustrated in
(25) Further, as illustrated in
(26) As a preferable embodiment, the diameter of the protrusion 315 is 20%-30% of the height of the cooling sheet unit 31 in the longitudinal direction, so that the protrusions 315 can disturb the airflow effectively and don't influence the discharging of the condensing water.
(27) As illustrated in
(28) As illustrated in
(29) As illustrated in
(30) The fin 3 according to a specific embodiment of the present disclosure is described in detail in the following with reference to
(31) As illustrated in
(32) Further, as illustrated in
(33) The plurality of protrusions 315 in the hemispherical shape is only provided in a front segment of the main heat exchange zone 312 and the leeward zone 313 of the cooling sheet unit 31, so that the heat exchange intensity of the windward zone 311 is reduced, and the condensing water can flow along an arc surface of the protrusions 315, which is favorable for the condensing water to flow out of the fin 3 faster. The plurality of protrusions 315 is separated into two groups, one group of the protrusions 315 located in the main heat exchange zone 312 is arranged in a rhombus, and one group of the protrusions 315 located in the leeward zone 313 is arranged in a triangle, thus reducing the windage resistance at the front segment of the main heat exchange zone 312, increasing the heat exchange intensity of the leeward zone 313, and strengthening the structure of the leeward zone 313.
(34) The main heat exchange zone 312 is further provided with a shutter 318, and the shutter 318 is adjacent to the leeward zone 313 and located between the protrusions 315 in the main heat exchange zone 312 and the protrusions 315 in the leeward zone 313. That is, the shutter 318 is located at a rear segment of the main heat exchange zone 312, and the plurality of protrusions 315 in the main heat exchange zone 312 is arranged in the front segment of the main heat exchange zone 312. Optionally, a width of the shutter 318 in the front and rear directions occupies 40% of a width of the main heat exchange zone 312 in the front and rear directions. Correspondingly, a width of the plurality of protrusions 315 in the main heat exchange zone 312 in the front and rear directions occupies 60% of the width of the main heat exchange zone 312 in the front and rear directions. In this way, the plurality of protrusions 315 in the main heat exchange zone 312 and the shutter 318 are arranged from the front to the rear along the flowing direction of the air, so that the air entering the main heat exchange zone 312 can firstly pass through the plurality of protrusions 315 to experience a second dehumidification and then through the shutter 318 to experience the heat exchange, thus enhancing the heat exchange effect of the fin 3.
(35) Further, as illustrated in
(36) Preferably, a spacing d2 of adjacent first air-guiding sheets 318c is larger than a spacing d1 of adjacent second air-guiding sheets 318d, i.e. d2>d1, which can prevent most of frosting layer from concentrating in the first shutter 318a and guarantee the heat exchange effect of the second shutter 318b. It could be understood that an opening direction of the first shutter 318a is same as a protruding direction of the protrusions 315 of the main heat exchange zone 312, thus the air flowing through the protrusions 315 of the main heat exchange zone 312 can smoothly enter the first shutter 318a to perform heat exchange.
(37) The fin 3 illustrated in
(38) The fin 3 according to a first alternative embodiment of the present disclosure will be described in detail below with reference to
(39) As illustrated in
(40) The fin 3 illustrated in
(41) The fin 3 according to a second alternative embodiment of the present disclosure will be described in detail below with reference to
(42) As illustrated in
(43) The plurality of protrusions 315 in the hemispherical shape is only provided in the main heat exchange zone 312 and the leeward zone 313 of the cooling sheet unit 31. The plurality of protrusions 315 is separated into two groups, one group of the protrusions 315 located in the main heat exchange zone 312 is arranged in a rhombus, and one group of the protrusions 315 located in the leeward zone 313 is arranged in a triangle, thus the heat exchange intensity of the windward zone 311 is small, the windage resistance of the main heat exchange zone 312 is small, the heat exchange intensity of the leeward zone 313 is increased, and the structure of the leeward zone 313 is strengthened.
(44) The main heat exchange zone 312 is further provided with the shutter 318, the shutter 318 is located at the rear segment of the main heat exchange zone 312, and the plurality of protrusions 315 in the main heat exchange zone 312 is arranged in the front segment of the main heat exchange zone 312. The width of the shutter 318 in the front and rear directions occupies 40% of the width of the main heat exchange zone 312 in the front and rear directions, and correspondingly, the width of the plurality of protrusions 315 in the main heat exchange zone 312 in the front and rear directions occupies 60% of the width of the main heat exchange zone 312 in the front and rear directions.
(45) The fin 3 illustrated in
(46) The fin 3 according to a third alternative embodiment of the present disclosure will be described in detail below with reference to
(47) As illustrated in
(48) The main heat exchange zone 312 is further provided with the shutter 318, the shutter 318 is adjacent to the leeward zone 313 and located between the protrusions 315 in the main heat exchange zone 312 and the protrusions 315 in the leeward zone 313, the shutter 318 includes the first shutter 318a and the second shutter 318b spaced apart along the front and rear directions, and the first shutter 318a is located in front of the second shutter 318b. Specific structures of the first shutter 318a and the second shutter 318b are same as what mentioned above, which will not be elaborated herein.
(49) The fin 3 illustrated in
(50) The fin 3 according to a fourth alternative embodiment of the present disclosure will be described in detail below with reference to
(51) As illustrated in
(52) The plurality of protrusions 315 in the hemispherical shape is only provided in the main heat exchange zone 312 and the leeward zone 313 of the cooling sheet unit 31. The plurality of protrusions 315 is separated into four groups, three groups are disposed in the main heat exchange zone 312 and one group of the protrusions 315 is disposed in the leeward zone 313. Each group of the protrusions 315 is arranged in a straight line along the up and down directions so that the windage resistance at the main heat exchange zone 312 and the leeward zone 313 is reduced.
(53) The main heat exchange zone 312 is further provided with the shutter 318, and the shutter 318 is adjacent to the leeward zone 313 and located between the protrusions 315 in the main heat exchange zone 312 and the protrusions 315 in the leeward zone 313. The shutter 318 includes the first shutter 318a and the second shutter 318b spaced apart along the front and rear directions, and the first shutter 318a is located in front of the second shutter 318b. Specific structures of the first shutter 318a and the second shutter 318b are same as what mentioned above, which will not be elaborated herein.
(54) The fin 3 illustrated in
(55) The fin 3 according to a fifth alternative embodiment of the present disclosure will be described in detail below with reference to
(56) As illustrated in
(57) The plurality of protrusions 315 is only provided in the main heat exchange zone 312 and the leeward zone 313 of the cooling sheet unit 31. The plurality of protrusions 315 is separated into two groups, one group of the protrusions 315 in the leeward zone 313 is arranged in a straight line and the protrusions 315 are columns having a rectangular cross section. One group of the protrusions 315 in the main heat exchange zone 312 is arranged in a rhombus and a part of the protrusions 315 are in a hemispherical shape and another part of the protrusions 315 are cones having triangular cross section.
(58) The main heat exchange zone 312 is further provided with the shutter 318, the shutter 318 is adjacent to the leeward zone 313 and located between the protrusions 315 in the main heat exchange zone 312 and the protrusions 315 in the leeward zone 313, the shutter 318 includes the first shutter 318a and the second shutter 318b spaced apart along the front and rear directions, and the first shutter 318a is located in front of the second shutter 318b. Specific structures of the first shutter 318a and the second shutter 318b are same as what mentioned above, which will not be elaborated herein.
(59) The fin 3 illustrated in
(60) As illustrated in
(61) The fin is the fin 3 according to the above-mentioned embodiments of the present disclosure, and the fins 3 are disposed between the first header pipe 1 and the second header pipe 2 and spaced apart. Two ends of the flat tube 4 are connected with the first header pipe 1 and the second header pipe 2 correspondingly and the flat tube 4 is fitted in the flat tube groove 314 correspondingly. For example, as illustrated in
(62) With the fin 3, the heat exchanger 100 according to embodiments of the present disclosure exhibits a high discharging speed of condensing water, a slow frosting speed, and high heat exchange efficiency.
(63) In the specification, it is to be understood that terms such as longitudinal, lateral, width, thickness, upper, lower, front, rear, left, right, inner, outer, should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description and do not require that the present disclosure be constructed or operated in a particular orientation, thus cannot be construed to limit the present disclosure. In addition, terms such as first and second are used herein for purposes of description and are not intended to indicate or imply relative importance or significance or to imply the number of indicated technical features. Thus, the feature defined with first and second may comprise one or more of this feature. In the description of the present disclosure, a plurality of means two or more than two, unless specified otherwise.
(64) In the present disclosure, unless specified or limited otherwise, it should be understood that the terms mounted, connected, coupled and the like are used broadly, and may be, for example, fixed connections, detachable connections, or integral connections; may also be mechanical or electrical connections; may also be direct connections or indirect connections via intervening structures; may also be inner communications of two elements, which can be understood by those skilled in the art according to specific situations.
(65) Reference throughout this specification to an embodiment, some embodiments, an alternative embodiment, and a specific embodiment means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present disclosure. Thus, the appearances of the phrases in various places throughout this specification are not necessarily referring to the same embodiment of the present disclosure. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments.
(66) Although embodiments of the present disclosure have been shown and described, it would be appreciated by those skilled in the art that changes, alternatives, variation and modifications can be made in the embodiments without departing from spirit and principles of the present disclosure. The scope of the present disclosure is defined by the claim and its equivalents.