Surface treating apparatus
10576492 ยท 2020-03-03
Assignee
Inventors
Cpc classification
B05C11/11
PERFORMING OPERATIONS; TRANSPORTING
B05C5/002
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0208
PERFORMING OPERATIONS; TRANSPORTING
C23C18/168
CHEMISTRY; METALLURGY
C23C18/1632
CHEMISTRY; METALLURGY
B08B11/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C5/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/04
PERFORMING OPERATIONS; TRANSPORTING
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
B05C11/11
PERFORMING OPERATIONS; TRANSPORTING
B08B11/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A surface treating apparatus that suppresses occurrence of defects is provided. A treatment solution is accumulated in a tank 15 through a treatment solution collecting port/air discharging port 13 in a lower portion of a body 4. An air heated by the treatment solution flows toward an upper portion (portion without the treatment solution) of the tank 15 via the treatment solution collecting port/air discharging port 13 in the lower portion of the body 4, and is discharged via an exhaust duct 17. In this way, the air that is heated and tends to flow upward in the body 4 is discharged from the lower portion thereof and is replaced with an external air from the upper portion thereof. Accordingly, the air in the body 4 can be maintained at a uniform temperature. Thus, the treatment solution that reaches a lower portion of a substrate 54 from an upper portion thereof can be maintained at a uniform temperature. The air is caused to flow toward the lower portion from the upper portion in the body 4, so that the substrate 54 is pulled downward, and swinging of the substrate 54 can thus be reduced. Therefore, the substrate 54 can be less likely to contact an inlet 44 and an outlet 46.
Claims
1. A surface treating apparatus comprising: a bath section enclosed by outer walls; a clip adapted to hold an upper portion of a treatment target of plate; a pipe adapted to discharge a treatment solution onto the clip or the treatment target to allow the treatment solution to flow on a surface of the treatment target held by the clip; and a body inside the bath section that includes at least the pipe, rollers and roller guides, and the treatment target, wherein air is provided via air intakes in an upper portion of the body, the body is within the outer walls and an air discharging port is provided in a lower portion of the body; and wherein the body has no openings in communication with outside air except the air intakes, the air discharging port, an inlet and an outlet.
2. The surface treating apparatus according to claim 1, wherein the air is provided above a portion where the treatment solution discharged from the pipe contacts the treatment target, and the air discharging port is provided below the treatment target.
3. The surface treating apparatus according to claim 1, wherein the air discharging port is used as a collecting port for collecting the treatment solution.
4. The surface treating apparatus according to claim 1, further comprising: a top plate connected to a hanging plate that support the clip from above; wherein the rollers and roller guides allow movement of the top plate connected to the hanging plate; and the outer walls are located at least on a lower side of the rollers and roller guides, wherein the top plate and the hanging plate support the clip through a part where no protective member is provided.
5. The surface treating apparatus according to claim 4, wherein the outer walls are also provided on side surfaces of the rollers and roller guides.
6. The surface treating apparatus according to claim 5, wherein a fluid is filled in a space defined by the outer walls, lower protective walls and lateral protective walls so that the lower side of the rollers and roller guides or at least a part of the rollers and roller guides can be immersed in the fluid.
7. The surface treating apparatus according to claim 6, wherein a water supply port and a water drain port are provided in the space defined by the outer walls so that the fluid can be replaced.
8. The surface treating apparatus according to claim 6, wherein the rollers and roller guides are formed of stainless steel, titanium, carbon steel, brass, and/or plastic.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
1. First Embodiment
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(35) As shown in
(36) As shown in
(37) In this embodiment, the lower protective walls 47 and the lateral protective walls 49 are provided below and beside, respectively, a transferring mechanism (where two or more components slide on each other) constituted by the rollers 40 and the roller guides 66, and the pinions 70 and the rack 68. Thus, dust generated by the transferring mechanism can be prevented from migrating toward the substrate 54 held by the clips 52.
(38) Moreover, in this embodiment, a liquid 41, such as water, is filled in spaces defined by the lateral protective walls 49, the lower protective walls 47, and the outer walls 39. The liquid 41 is filled to cover about half of each rotary shaft 72. Thus, fine dust generated by the transferring mechanism is captured by the liquid 41, and can be prevented from wafting in the air and migrating toward the substrate 54 through the space 43.
(39) In this embodiment, in order to prevent corrosion caused by the liquid 41 (water), a plastic is used for the rollers 40, which are less affected by dimensional changes caused by wear, and a stainless material is used for the pinions 70, which must be less susceptible to the effect of dimensional changes caused by wear. Instead of or in conjunction with the stainless material, a metal such as titanium, carbon steel, or brass may be used.
(40) In this embodiment, the liquid 41 is provided to extend from the first cleaning section 24 to the fourth cleaning section 36 (refer to
(41) In addition, in this embodiment, the lower protective walls 47 are positioned higher in the vicinity of the water supply port than in the vicinity of the water drain port so that old liquid 41 (the liquid 41 containing dust) can be immediately drained.
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(43) A front end portion and a rear end portion of each body 4 are outside of a region 7 where the treatment solution is released. As described above, it prevents the treatment solution from being splattered on the adjacent body 4. The front end portion and the rear end portion of each body 4 are each provided with the treatment solution collecting port/air discharging port 13. The treatment solution flows down on the substrate 54 is guided to a tank 15 of each body 4 through this treatment solution collecting port/air discharging port 13. The treatment solution accumulated in the tank 15 is collected via a circulating pipe 19 connected to the tank 15, and is circulated through the pipes 56 in
(44) An exhaust duct 17 provided with a fan (not shown) at a tip is provided on an upper portion of each tank 15. Thus, the air in the tank 15 is discharged via the exhaust duct 17. Accordingly, the air in the body 4 also flows toward the tank 15 through the treatment solution collecting port/air discharging port 13. The front end portion and the rear end portion of the body 4 are each provided with an air intake 11 at the upper portion thereof, so that the air outside is guided into the body 4.
(45) The exhaust duct 17 is provided with a scrubber (not shown) as an air cleaning mechanism for cleaning harmful mist (air mixed with the vaporized treatment solution) generated in the body 4.
(46) The upper portions of the body 4 and the tank 15 are not open and are covered. Thus, the openings of the body 4 and the tank 15 that communicate with the external air are limited to the air intake 11, the inlet 44, the outlet 46, and the exhaust duct 17. Among the openings above, the openings except for the exhaust duct 17 are caused to suck the air outside the body 4 by the function of the fan. Thus, the scrubber cleans the mist to harmless air and discharges it to the outside of the apparatus, so that pollution of the environment around the apparatus can be prevented.
(47) The tank 15 is disposed below the treatment solution collecting port/air discharging port 13. The treatment solution in the body 4 is collected into the tank 15 while a height difference between the body 4 and the tank 15 and air suction by the fan are used.
(48) The flows of the treatment solution and the air described above are schematically shown in
(49) In addition, the air is caused to flow toward the lower portion from the upper portion in the body 4, so that the substrate 54 is pulled downward, and swinging of the substrate 54 can thus be reduced. Therefore, the substrate 54 can be less likely to contact the inlet 44 and the outlet 46.
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(53) Note that the adhesion prevention projections 77 are provided to prevent the substrate 54 from being bent (easily bent in a case of a thin substrate) and adhering to the treatment solution receiving member 82 in portions not provided with the gripping projections 75. In the cases where the substrate 54 adheres to the treatment solution receiving member 82 and an adhering area thereof is large, the substrate 54 remains adhering thereto even when the treatment solution flows thereto. As a result, the surface treatment cannot be performed in an adhering portion.
(54) Returning to
(55) The hole 58 of the pipe 56 is provided to face upward at a specified angle (for example, 45 degrees). Accordingly, the treatment solution is released obliquely upward from the pipe 56 and reaches the clip 52. Note that the hole 58 is preferably directed in a range from 5 degrees to 85 degrees with respect to a horizontal direction. The hole 58 of the pipe 56 is provided at specified intervals (for example, intervals of 10 cm) in the perpendicular direction to the sheet.
(56) As shown in
(57) As indicated by an arrow B, the treatment solution that has flowed down on the surface of the flat plate 80 flows on a surface of the projected section 78 with a semi-circular cross section. The treatment solution that has reached a lower end of the projected section 78 flows down on the substrate 54. Accordingly, the treatment solution flows on the entire surface of the substrate 54, and the surface treatment is thereby performed.
(58) Note that, when the treatment solution flows from the treatment solution receiving members 82 to the substrate 54, as shown in
(59) Thus, as shown in
(60) For example, a similar effect may be achieved by providing an R portion at a lower outer end of the projected section 78 in
(61) Furthermore, as shown in
(62) In addition, near the lower end of the projected section 78, the treatment solution that has flowed therearound slightly moves in an upward direction. Thus, the treatment solution is spread to the upper end of the substrate 54. At this time, as shown in
(63) Note that the adhesion prevention structure shown in
(64) Note that, as shown in
(65) In addition, in the above embodiment, the treatment solution is released obliquely upward from the pipe 56. However, as shown in
(66) In the above embodiment, a case is described where the present invention is applied to a treatment bath in which a treatment solution is discharged onto the substrate 54. However, the present invention is also applicable to a treatment bath in which the substrate 54 is immersed into a treatment solution. Again, in this case, dust can be prevented from entering the treatment solution to cause a defect.
(67) In the above embodiment, it is configured that the hanger 50 moves with respect to the pipes 56 and the reservoirs 55. However, the hanger 50 may be fixed, and the pipes 56 and the reservoirs 55 may move.
(68) In the above embodiment, the liquid 41 is filled to such a degree that half of each rotary shaft 72 is immersed in the liquid 41. However, a sufficient effect can be achieved only if the liquid 41 is deep enough to contact at least the rollers 40. If possible, the liquid 41 may be filled to such a degree that the entire transferring mechanism is immersed in the liquid 41. Further, even when the liquid 41 is shallow enough not to contact the rollers 40, effects can be expected because the dust falling from the transferring mechanism can be captured.
(69) In the above embodiment, the liquid 41 is used. However, the liquid 41 may not be used. Without the liquid 41, the dust preventive effect decreases. Even so, the lateral protective walls 49 and the lower protective walls 47 can prevent the dust generated (stirred up) by the transferring mechanism from migrating toward the substrate 54. In addition, only the lower protective walls 47 may be provided without the lateral protective walls 49. Even in this case, a certain level of dust preventive effect can be expected.
(70) In the above embodiment, the rollers 40 and the pinions 70 are supported by the lateral protective walls 49. However, the rollers 40 and the pinions 70 may be supported by the lower protective walls 47 or the outer walls 39.
(71) In the above embodiment, the roller guides 66 are provided on the top plate 62 side and the rollers 40 are provided on the lateral protective wall 49 side in the hanger 50. However, the rollers 40 may be provided on the top plate 62 side and the roller guides 66 may be provided on the lateral protective wall 49 side.
(72) In the above embodiment, the rack 68 is provided on the top plate 62 side and the pinions 70 are provided on the lateral protective wall 49 side in the hanger 50. However, the pinions 70 may be provided on the top plate 62 side and the rack 68 may be provided on the lateral protective wall 49 side.
(73) While water is used as the liquid in the above embodiment, a lubricating oil or the like may be used.
(74) In the above embodiment, protective walls are used as protective members to physically prevent dust from migrating. However, ions or the like may be generated to adsorb dust electrically or magnetically in order to prevent migration of dust. Alternatively, dust may be caused to repel to prevent dust from migrating toward the substrate 54. Further, a mechanism that sucks dust may be provided.
(75) In the above embodiment, the treatment solution collecting port/air discharging port 13 is provided and used as a treatment solution collecting port and an exhaust port. However, they may be separately provided.
(76) In the above embodiment, the intake 11 is provided above the lower protective wall 47. However, the intake 11 may be provided below the lower protective wall 47.
(77) In the above embodiment, the treatment solution collecting port/air discharging port 13 is provided in both of the front end portion and the rear end portion of each body 4. However, the treatment solution collecting port/air discharging port 13 may be provided in only one of them. Alternatively, three or more treatment solution collecting port/air discharging ports 13 may be provided.
(78) In the above embodiment, the discharged treatment solution abuts against the hanger 50 and is guided to the substrate 54. However, the treatment solution may be directly discharged onto the substrate 54.
(79) In the above embodiment, the intake 11 as an air intake is provided in the highest portion of the body 4, and the treatment solution collecting port/air discharging port 13 as an air discharging port is provided in the lowest portion of the bath. However, an effect of improving nonuniformity in temperature can be obtained by providing the air discharging port below the air intake. At this time, it is preferable for the improvement of nonuniformity in temperature that the air intake is provided above the upper end of the substrate 54 (or the upper end thereof that contacts the treatment solution), and the air intake is provided below the lower end of the substrate 54. Note that it is preferable that the air discharging port is at least provided below the air intake and the lower end of the substrate 54 in order to prevent the substrate 54 from swinging.
(80) In the above embodiment, each of the treatment sections is provided with the inlet 44 and the outlet 46 as communicating ports. By providing the inlet 44 and the outlet 46 with a shutter designed to open and close, an effect of preventing the discharge of the harmful mist to the outside of the body 4 can be obtained.
2. Second Embodiment
(81) In the first embodiment, the structure of the one hanger 50 that causes the treatment solution to appropriately flow on the substrate 54 has been described. A second embodiment, which will be described below, relates to a case where the plurality of hangers 50 respectively hold the substrates 54 and the treatment solution flows on these substrates 54 as a group.
(82) In order to simplify a description, a case where the plurality of hangers 50 are applied to the surface treating apparatus of the first embodiment will be described below. However, the plurality of hangers 50 can be applied to any surface treating apparatus as long as a method of causing the treatment solution to flow on the surface of the substrate 54 is adopted therefor.
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(84) A distance of 5 mm to 15 mm is also provided between the hangers 50. This is because, when feeding speeds of the hangers 50 do not match completely, the hangers 50 come in contact with each other, the hangers 50 are tilted, and the adjacent substrates 54 possibly come in contact with each other. Needless to say, when the feeding speed of each of the hangers 50 is set to be precisely constant, this clearance can be reduced. However, a complicated and expensive mechanism becomes necessary.
(85) Just as described, the specified clearance has to be provided between the adjacent hangers 50 and between the adjacent substrates 54. Under normal circumstances, the treatment solution does not have to flow between the substrate 54 and the substrate 54. This is because the substrate 54 is not provided in such a portion and thus the surface treatment using the treatment solution is unnecessary.
(86) However, as schematically shown in
(87) To handle this problem, in the second embodiment, a structure that causes the treatment solution to flow through spaces on outer sides of right and left ends of the substrate 54 is adopted.
(88) However, in the structure shown in
(89) In
(90) The guide member 79 is provided on an outer side of the projected section 78 in a manner to follow an outer shape thereof. In this embodiment, the guide member 79 is provided along a lower half of the R portion of the projected section 78. The guide member 79 does not completely cover a lower side of the projected section 78 but is provided such that a space 89 is produced at the lower end thereof. In addition, the guide member 79 is provided in a manner to be projected by W from the width of the projected section 78.
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(92) As it has been described so far, according to the embodiment shown in
(93) In addition, as shown in
(94) Note that the projected section 78a, which is tapered and pointed, and the recessed section 78b, which corresponds thereto, are provided in
(95) In addition, as shown in
(96) In addition, as shown in
(97) While thin substrates (with a thickness of several dozen m) that cannot stand on their own in a natural state are described as targets of treatment in the above embodiments. However, a thick substrate can also be the treatment target.
(98) The second embodiment can be implemented in combination with the first embodiment but can also be implemented independently from the first embodiment.
(99) A general description of the present invention as well as preferred embodiments of the invention has been set forth above. It is to be expressly understood, however, the terms described above are for purpose of illustration only and are not intended as definitions of the limits of the invention. Those skilled in the art to which the present invention pertains will recognize and be able to practice other variations in the system, device, and methods described which fall within the teachings of this invention.
(100) Accordingly, all such modifications are deemed to be within the scope of the invention.