Method of using a fastener guide to install a fastener
10576612 ยท 2020-03-03
Assignee
Inventors
Cpc classification
Y10T29/49895
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25B21/007
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49947
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B25B23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of using a fastener guide to install a fastener that can include moving a funnel of the fastener guide over an upright fastener so that a head of the fastener is guided into and enters a barrel of the guide such that a drive feature can align and register with the head in the barrel. The method can include extending a gap flange of the guide into a gap between adjacent boards and advancing the fastener from the guide into the gap, and into a joist under the board to secure the board to the joist.
Claims
1. A method of using a fastener guide to install a fastener, the method comprising: providing a fastener in an upright, vertical orientation adjacent a side surface of a board, the fastener being held in the upright, vertical orientation via a clip joined with a joist underlying the board, the board including an upper surface disposed at an angle relative to the side surface of the board; moving a guide from a distal location toward the fastener, the guide including a base having a downward extending gap flange and a bottom surface, the guide defining a downward opening funnel that widens toward the base and has an upper end, the guide defining an elongated barrel above the downward opening funnel, the elongated barrel transitioning to the upper end; sliding the downward opening funnel over a head of the fastener, so that the head of the fastener enters the elongated barrel and the head of the fastener is disposed in the elongated barrel, and so that the gap flange extends adjacent the side surface of the board, with the bottom surface of the base placed on the upper surface of the board when the gap flange extends adjacent the side surface of the board, within a gap between the board and another board; advancing a drive feature in the barrel, the drive feature rotating and engaging the head of the fastener so as to rotate the fastener; and advancing the fastener adjacent the board using the drive feature so that the fastener exits the elongated barrel and travels through the downward opening funnel, while the guide remains in place adjacent the board, and so that the fastener advances into the joist without advancing into the board.
2. The method of claim 1, wherein the head and drive feature are rotationally constrained in the elongated barrel before the drive feature enters the downward opening funnel, at which point the fastener is no longer rotationally constrained in the elongated barrel but is guided instead by the advancement of the drive feature downward into the board.
3. The method of claim 2 comprising: placing the drive feature in an upward opening funnel before the drive feature enters the elongated barrel, sliding the drive feature relative to a wall of the upward opening funnel toward an upper opening of the elongated barrel, wherein the elongated barrel includes a lower opening that is in communication with the upper end of the downward opening barrel.
4. The method of claim 1, comprising: placing the bottom surface of the base against the upper surface of the board such that a barrel axis of the elongated barrel is orthogonal to the upper surface of the board, wherein the elongated barrel engages and tilts the fastener so that the fastener is disposed in the upright, vertical orientation and so that a longitudinal axis of the fastener is orthogonal relative to the upper surface of the board.
5. The method of claim 4, wherein the guide includes an upward opening funnel including a smooth, featureless first interior wall, wherein the downward opening funnel includes a smooth, featureless second interior wall, wherein the fastener slides relative to the second interior wall up into the elongated barrel as the guide is moved toward the board, wherein the drive feature slides relative to the first interior wall down into the elongated barrel as the drive feature is moved toward the head of the fastener.
6. The method of claim 1, wherein the fastener is immediately adjacent the board side surface, wherein during the advancing the fastener step, the head of the fastener moves downward adjacent the board side surface a predetermined distance until the head engages a cleat of the clip.
7. The method of claim 1, wherein the elongated barrel includes a barrel axis that is orthogonal relative to the bottom surface.
8. The method of claim 1 comprising: engaging the head of the fastener with the drive feature when both the head and the drive feature are located in the elongated barrel; continuing to engage the head of the fastener with the drive feature after the head descends below the upper end of the downward opening funnel, and the head of the fastener is not engaging the elongated barrel, continuing to engage the head of the fastener with the drive feature after the head descends below an upper surface of the board.
9. A method of using a fastener guide to install a fastener, the method comprising: providing a fastener in an upright, vertical orientation, the fastener being distal from a guide in this orientation; moving the guide toward the fastener so that a downward opening funnel slides relative to a head of the fastener and the head enters into an elongated barrel above the downward opening funnel, and so that a gap flange of the guide extends in a gap between adjacent boards; rotating the head in the elongated barrel with a drive feature located in the elongated barrel, with the elongated barrel rotationally constraining the head and drive feature; advancing the head with the drive feature so that the head passes into the downward opening funnel from the elongated barrel with the drive feature engaging the head; and advancing the fastener in the gap between the adjacent boards and into a joist under the adjacent boards, but without the fastener advancing into either of the adjacent boards, so that the adjacent boards are secured to the joist under the adjacent boards, while the guide engages an upper surface of at least one of the adjacent boards, while the gap flange is in the gap between the adjacent boards.
10. The method of claim 9, wherein a bottom surface of a base of the guide engages the upper surface of the at least one of the adjacent boards, to orient a barrel axis of the elongated barrel orthogonal to a plane parallel to the upper surface of the at least one of the adjacent boards.
11. The method of claim 10, wherein the guide includes an upward opening funnel along the elongated barrel, the upward opening funnel including a smooth, featureless first interior wall, wherein the downward opening funnel includes a smooth, featureless second interior wall, wherein the fastener slides relative to the second interior wall into the elongated barrel as the guide is moved toward the at least one of the adjacent boards, wherein the drive feature slides relative to the first interior wall into the elongated barrel as the drive feature is moved toward the head.
12. The method of claim 11 comprising: engaging the head a first time with the drive feature while the head and the drive feature are located in the elongated barrel above the downward opening funnel, and between an upper opening of the elongated barrel and a lower opening of the elongated barrel.
13. The method of claim 12, wherein the downward opening funnel is a cone shaped void having an upper end that opens to the elongated barrel, wherein the head is of a head diameter smaller than a smallest diameter of the cone shaped void so that the head enters the elongated barrel above the upper end without being impaired by a surface of the downward opening funnel.
14. The method of claim 13, wherein the head of the fastener engages a sidewall of the elongated barrel such that a fastener longitudinal axis of the fastener is aligned with a barrel axis of the elongated barrel as the fastener is rotated with the drive feature.
15. The method of claim 10, wherein the downward opening funnel is a cone shaped void having an upper end that opens to the elongated barrel, wherein the head is of a head diameter smaller than a smallest diameter of the cone shaped void so that the head enters the elongated barrel above the upper end without being impaired by a surface of the downward opening funnel.
16. The method of claim 9 comprising: moving the drive feature toward an upward opening funnel at a first angle relative to a barrel axis of the elongated barrel, engaging the drive feature against an interior wall of the upward opening funnel so that the drive feature slides downward toward an opening of the elongated barrel; entering the drive feature into the elongated barrel such that the elongated barrel reconfigures the drive feature from the first angle relative to the barrel axis to a configuration parallel to the barrel axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE CURRENT EMBODIMENTS
(16) A current embodiment of the fastener guide of the current embodiment is illustrated in
(17) By utilizing the fastener guide the current embodiment, a user can quickly install the guide 10 relative to an already in position fastener 100, rotationally constrain the head 100H of the fastener 100 in the elongated barrel 40, and insert a drive feature 70 into the guide 10, with the upward opening funnel 50 guiding the drive feature 70 automatically and consistently into the elongated barrel 40, where the drive feature registers with, aligns with and engages the head 100H of the fastener 100. From there, the drive feature 70 can be rotated, thereby rotating the fastener 100 and enabling it to be advanced into an underlying workpiece 109 such that one or more workpieces 108, 109 can be secured to that underlying workpiece 109.
(18) For purposes of illustration, the current embodiment of the fastener guide 10 is described in connection with a manual fastener guide that can be placed manually relative to a fastener 100 and that can be manually held in place above one or more boards while the drive feature 70 is guided toward and advances the fastener 100 into an underlying joist 107. The boards 108, 109 and joist 107 can be referred to as workpieces, but workpieces refer also to other types of substrates and structures, not limited to wood, composite, metal, polymeric or other types of boards or workpieces. Further, although the guide 10 is described in connection with attaching boards to a joist, generally in the construction industry, the fastener guide can be used in a variety of other applications and industries where the fastener is advanced into a substrate or relative to another item. Optionally, the fastener described herein can be a rotatable fastener, such as a screw, having a head 100H and a shank 100S, where the shank includes one or more threads to assist in advancing and pulling the remainder of the fastener 100 into an underlying workpiece.
(19) Generally, in the methods described herein, the fastener is already pre-located, partially installed in and held in a supported position. As illustrated, the position can be a vertical, upright position, but it is contemplated that this vertical, upright position also encompasses positions where the fastener is horizontal but otherwise held in a position relative to a vertical wall, or where the fastener is at an angle relative to a workpiece but held in place at that angle relative to the workpiece.
(20) As described herein, the fastener can be held in the upright position utilizing a clip 105 as shown in
(21) As mentioned above, the fastener 100 can include ahead 100 H. This head can be of a dimension, such as a diameter D2 that is sized slightly smaller than a diameter D3 of the elongated barrel 40. This is so that the head 100H can consistently enter the elongated barrel 40 and slide therethrough, optionally while rotating. The diameter D3 can be slightly larger than D2, but not too large, so that the barrel rotationally constrains the head by the head rotating within and sliding along the sidewall 44 of the elongated barrel as the fastener is rotated. The head tools can include and/or define a drive, which optionally can be a hexalobular drive hole, a Phillips drive hole, a flat screwdriver drive hole, a hex key drive hole, a bolt head, or any other type of drive that is able to be engaged by a corresponding drive feature 70 of a tool 77.
(22) The drive feature 70 used in conjunction with the current embodiment of the fastener guide 10 as mentioned above can take on a variety of configurations. Generally, the drive feature can be joined with and/or form a portion of an elongated bit 76. The bit can be installed in relation to the tool 77, and in particular a chuck 78 of the tool, to facilitate the securement of the bit 76 to the tool 77. The tool 77 can be an electric drill, a battery-powered drill, or any other type of tool capable of rotating a bit 76 and/or some type of drive feature 70.
(23) The current embodiment of the fastener guide 10 as used herein is explained in connection with the installation of a particular type of fastener, although it may be utilized with a variety of other fasteners. For example, the fastener 100 as mentioned above can be attached to a clip 105. The fastener 100 can be configured to be installed adjacent one or more boards 108, 109 that lay transverse to an underlying joist 107. As an example, the boards 108, 109 can be perpendicular or otherwise transverse to the underlying joist 107 and can lay upon an upper edge of that joist 107. The upper surfaces 108U and 109U of those boards can lay in a common plane P. When placed, the fastener 100 can be orthogonal to that plane P. Of course, the clip 105 may be imperfect, or the joist 107 can be slightly warped or misshaped, in which case the fastener is not perfectly orthogonal to the plane P. In this case, where the fastener is within 1 to 10 off from being orthogonal relative to the plane, the fastener and its longitudinal axis LA is still considered to be orthogonal to the plane P.
(24) Optionally, the fastener installed with the fastener guide 10 of the current embodiment is not installed through and does not penetrate the upper surfaces 108U, 109U of the boards. Instead, the fastener is advanced adjacent the side surfaces 108S, 109S of those boards. Those side surfaces 108S and 109S can face directly toward one another. As illustrated in
(25) Turning now to
(26) The bottom surface 22 can include the one or more gap flanges 23A, 23B. These gap flanges can be disposed on opposite sides of the opening 32 formed by the downward opening funnel 30. The gap flanges can be aligned along a common axis GA. That common axis GA can intersect the barrel axis BA, which is the longitudinal axis of the elongated barrel 40 of the fastener guide 10. This can be so that the fastener 100 advanced at least partially out from the barrel is disposed within a gap G (
(27) As illustrated, the gap flanges 23A and 23B can extend downward from the bottom surface 22 of the base 20. The gap flanges as illustrated are generally rectangular, of course other aesthetic designs, such as rectangular polygonal rounded or the like can be utilized as well. Further, there might only be one gap flange on one side of the barrel axis BA or funnel 30 in general, depending on the application.
(28) With reference to
(29) The funnel 30 can be constructed so that the smallest diameter DCS of the funnel, near the upper end 31 of the funnel, is larger than the diameter D2 of the head 100H of the fastener 100. This is so that the head 100H can enter the elongated barrel 40 through the end 31 or opening 41, generally above the upper end without being impaired by surfaces of the downward opening funnel 30. This diameter DCS of the funnel 30 can be substantially equal to or slightly greater than the diameter D3 of the elongated bore 40 in some applications.
(30) The downward opening funnel 30 mentioned above transitions to the elongated barrel 40. As shown in
(31) The elongated barrel 40 can be substantially tubular and can have a uniform diameter D3. Again this uniform diameter D3 can be sufficient to engage the outer perimeter of a head 100H of fastener 100 as the fastener rotates therein. It can be slightly larger so that the head tools generally rotates about the barrel axis BA, and simultaneously about a longitudinal axis LA of the fastener which is substantially coincident with and parallel to the barrel axis BA. The barrel 40 can be set a predetermined distance D1 above the bottom surface 22 of the base 20, generally above the upper end 31 of the downward opening funnel 30. This distance D1 can be set so that the fastener head 100H (
(32) With reference to
(33) As shown in
(34) A method of using the fastener guide to install a fastener will now be described in further detail with reference to
(35) As the user U advances the guide 10 toward the fastener 100 and in particular the head 100H, the barrel axis BA can be offset at some angle A4 relative to the longitudinal axis LA of the fastener. The user can continue to advance the base 20 and the bottom surface 22 toward the upper surfaces 108U and 109U of the boards. During this movement, as shown in comparing
(36) Eventually, the base 20 can come into close proximity to the upper surfaces of the boards. As it nears the upper surfaces, as shown in
(37) During this movement of the fastener guide 10, the barrel axis BA also becomes more substantially aligned and optionally parallel to the longitudinal axis LA of the fastener. The head 100H of the fastener also can slide within and relative to the interior wall 44 of the elongated barrel 40 upward, in that elongated barrel, a preselected distance D1. Optionally, when the bottom surface of the base 20 engages the upper surfaces of the boards, this orients the longitudinal axis or barrel axis BA of the elongated barrel orthogonal to the plane P that is parallel to the upper surface of the board. It also can align the barrel axis BA parallel to the longitudinal axis LA of the fastener 100.
(38) As shown in
(39) With the gap flanges 23A, 23B in place, between the side surfaces of the boards, and adjacent the clip, one or more of the boards can be moved in direction M1 toward the other board so that the flanges 23A, 23B are pinched between the side surfaces 108S, 109S. Thus, the gap G attains the same dimension as the thickness T1 of the flanges 23A and 23B. This occurs while the base 20 remains atop the upper surfaces 108U, 109U of the boards. The fastener 100 also is held securely in place, and in the upright, vertical orientation by virtue of the head 100H being disposed in the elongated barrel 40. In this position, as mentioned above, the head 100H can be located substantially within the elongated barrel, above the upper end 31 of the downward opening funnel 30. The shaft 100S also can be at least partially within the elongated barrel 40, extending through the downward opening funnel 30, and generally disposed within the gap between the adjacent side surfaces of the boards. In addition, the shaft can be disposed between the flanges 23A and 23B.
(40) With the boards properly positioned adjacent one another, being gapped by the optional flanges 23A and 23B, and the fastener 100 in the upright vertical orientation, the fastener can be advanced into the underlying joist 107 to secure the boards. In particular, with reference to
(41) The advancement of the drive feature 70 can continue, and the drive feature 70 and its axis TA can become aligned with the longitudinal axis LA of the fastener and the barrel axis BA of the barrel 40 as shown in
(42) The drive feature 70 advances in the barrel 40, rotating and engaging the head and rotating the fastener. During the engagement of the head of the fastener with a drive feature, the fastener can begin to bite into and move or advance into the joist 107. The drive feature 70 continues to engage the head during this advancing. The head and drive feature 70 pass through the barrel 40 and through the upper end 31 of the downward opening funnel 30. At some point, the head passes into the downward opening funnel 30 before the drive feature enters the downward opening funnel. The drive feature 70 and its associated bit 76 still remain rotationally constrained by the barrel 40, rotating in direction R1 in that barrel. When the fastener, and in particular the head 100H, enter the downward opening funnel 30, the fastener 100 is no longer rotationally constrained in the elongated barrel. The drive feature, associated with the bit 76, however remains rotationally constrained. The fastener is thus guided by the advancement of the drive feature, guided by the elongated barrel, downward into the underlying joist 107. The fastener continues to be advanced by the drive feature.
(43) As this occurs, the drive feature and the head pass below the upper surfaces 108U, 109U of the boards. The head and drive feature 70 also pass adjacent the side surfaces 108S, 109S of the boards. The head 100H moves downward adjacent the side surfaces 108S, 109S of the boards to engage a cleat 106 of the clip 105. The fastener 100 moves downward thus a predetermined distance D6 until the head engages the cleat 106. As the head 100H engages the cleat 106, draws that cleat downward toward the joist 107, thereby pulling the boards 108 and 109 into further securement with that underlying joist.
(44) After the fastener 100 is sufficiently installed as shown broken lines in
(45) A first alternative embodiment of the fastener guide is illustrated in
(46) Returning to
(47) This fastener guide 110 can include a ring 161 that engages a shoulder 171S of the tool 177 and in particular a nose 178 of the tool. The fastener guide 110 can include one or more registration features. For example, it can include anti-rotation flats 162 that prevent the fastener guide 110 from rotating relative to the nose 178. The fastener guide also can include a groove 167 which can align the guide with the nose 178. The guide 110 can include one or more mounting elements, such as the mounting arms 163 that project upward, toward the second end 112 of the guide 110. These mounting arms 163 can assist in mounting and securing the guide 110 to the nose 178 as shown in
(48) The method of using the fastener guide 110 associated with the stand-up, automatic tool 177 is similar to that of using the guide manual guide 10 described above. Generally, a user can move the guide 110 toward a fastener 200 having a head 200H. The head 200H can move along an interior side wall 30W of the downward opening funnel 130 until the head 200H enters the elongated barrel 140. The user can know that this occurs when the bottom surface 122 of the base 120 engages the upper surface 208U of board 208. The user can engage the drive element 170, moving it in a direction M6 toward the head 200H to engage the head. As this occurs, the drive element 170 can rotate in direction R2 to rotate the fastener 200 so that advances into the board 208, optionally securing it to the underlying board 207.
(49) Directional terms, such as vertical, horizontal, top, bottom, upper, lower, inner, inwardly, outer and outwardly, are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
(50) The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles a, an, the or said, is not to be construed as limiting the element to the singular. Any reference to claim elements as at least one of X, Y and Z is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.