Production method for MgB.SUB.2 .superconducting wire rod superconducting coil and MRI
11562836 · 2023-01-24
Assignee
Inventors
- Motomune Kodama (Tokyo, JP)
- Shigeho Tanigawa (Tokyo, JP)
- Hiroshi Kotaki (Tokyo, JP)
- Hideki Tanaka (Tokyo, JP)
- Kazuya Nishi (Tokyo, JP)
- Takaaki Suzuki (Tokyo, JP)
Cpc classification
Y02E40/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01F6/005
ELECTRICITY
H01F6/06
ELECTRICITY
International classification
Abstract
The present invention is intended to increase the critical current density of a wire rod having a shape with good symmetry such as a round wire or a square wire by making use of mechanical milling method. The production method of the present invention for the MgB.sub.2 superconducting wire rod comprises a mixing process of preparing a powder by adding a solid organic compound to a magnesium powder and a boron powder and then applying an impact to the powder to prepare a mixture of the powder in which boron particles are dispersed inside magnesium particles, a filling process of filling a metal tube with the mixture, an elongation process of elongating the metal tube filled with the mixture and a heat treatment process of heat-treating the metal tube to synthesize MgB.sub.2.
Claims
1. A production method for an MgB.sub.2 superconducting wire rod having a plurality of MgB.sub.2 filaments, the production method comprising: a mixing process of preparing a filling powder by adding a solid organic compound in a solid state to a magnesium powder and a boron powder and then, after the solid organic compound is added to the magnesium powder and boron powder, applying an impact to the filling powder to prepare a mixture of the filling powder in which boron particles are dispersed inside magnesium particles, a filling process of filling a metal tube with the mixture of the filling powder, an elongation process of elongating the metal tube filled with the mixture into a wire rod, the elongation process including a drawing process of drawing the mixture through a plurality of dies and a rolling process of causing the mixture to pass through gaps between rotating rolls after the drawing process to make the diameter of the metal tube smaller; and a heat treatment process of heat-treating the wire rod to synthesize MgB.sub.2 to form the MgB.sub.2 filaments, wherein a ratio of carbon to boron in the mixture is greater than or equal to 0.1% and less than 7.5% after the solid organic compound is added, wherein an area percentage of pores, in the MgB.sub.2 filaments of the MgB.sub.2 superconducting wire rod, having lengths longer than 10 μm and occupying a cross section area is equal to or less than 5% of the cross-sectional area of the MgB.sub.2 filaments, and wherein a method of applying the impact to the powder in the mixing process is a mechanical milling method.
2. The production method for an MgB.sub.2 superconducting wire rod as described in claim 1, wherein the solid organic compound is a hydrocarbon, an organic acid or a metal salt of an organic acid.
3. The production method for an MgB.sub.2 superconducting wire rod as described in claim 1, wherein the diameter of the metal tube is reduced while the metal tube is kept heated between 150° C. and 500° C.
4. The production method for an MgB.sub.2 superconducting wire rod as described in claim 1, wherein after being drawn through the first die, the metal tube filled with the mixture is made to pass through the gap between rotating rolls after being drawn through a second die in which a second tapered hole is bored and having a narrower diameter than the first tapered hole of the first die, so that a diameter of the metal tube is gradually made even smaller in the elongation process.
5. The production method for an MgB.sub.2 superconducting wire rod as described in claim 1, wherein the ratio of carbon to boron in the mixture is greater than or equal to 1% and less than 3% after the solid organic compound is added.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) Hereinafter embodiments of the present invention are explained with reference to the drawings.
(16) According to the present invention, an MgB.sub.2 wire rod is produced the following way. A magnesium powder, a boron powder and a solid organic compound are weighed to collect these materials in a predetermined weight ratio. Examples of the solid organic material are an aromatic hydrocarbon, an organic acid and a metal salt of the organic acid. An addition amount of the solid organic compound should be less than an amount of the solid organic compound that contains an amount of carbon being equal to 7.5 at % of an amount of boron in the weighed boron powder. All powders are mixed while an impact is being applied to them to have the boron particles dispersed inside the magnesium particles. This mixing should be finished in such a way that MgB.sub.2 is not formed distinctively (Peaks of MgB.sub.2 are not distinctively confirmed in the powder X-ray diffraction analysis). One example of the mixing method is a mixing process with a planetary ball milling, in which balls apply an impact on the powders. A metal tube is filled with the mixture and elongated into a wire rod. The elongation process ought to include a working process in which the wire rod is elongated with a working jig having a portion in direct contact with the wire rod that is not fixed and held rotatable. One example of this type of the working process is a cassette rolling process. Alternatively a warm working process in a temperature range between 150 and 500° C. may be used for a part of the process.
(17) A longitudinal direction cross section of the MgB.sub.2 wire rod that is produced through the process above mentioned shows the following features. Pores in the MgB.sub.2 filament whose size is larger than 5 μm occupy an area equal to or smaller than 5% of the cross section area. A median diameter of a pore size distribution on the number of pores having circle equivalent diameters larger than 20 μm is smaller than 100 μm.
(18) A plural core wire includes MgB.sub.2 filaments and a barrier layer of iron, niobium, tantalum or titanium disposed around each of MgB.sub.2 filaments. All of the MgB.sub.2 filaments are joined through the barrier layer. The plural core wire further includes an outermost layer of a material having a hardness higher than pure copper does and an intermediate layer of pure copper disposed inside the outermost layer and off the MgB.sub.2 filaments. The plural core filament having this configuration can be produced as a wire rod having a homogeneous cross section.
Example 1
(19) Table 1 indicates a specification of produced examples. As starting materials were used a magnesium powder with a particle size of 200 mesh and a purity >99.9% and an amorphous boron powder with a particle size <250 nm and a purity >98.5%.
(20) A solid organic compound was added to part of samples. The organic compounds for the addition were coronene (C.sub.24H.sub.12) with a purity >83% and stearic acid (C.sub.18H.sub.36O.sub.2) with a purity >99%. The magnesium, the boron and the organic compound were weighed to have a atomic composition ratio, Mg:B:C of 1:2 (1.Math.x):2×.
(21) A couple of mixing methods, “ordinary” and “mechanical milling”, were used and one of them was used for each of the samples depending on the sample. “ordinary” indicates that raw material powders were put into a plastic vessel together with stainless balls having a diameter of 10 mm, the plastic vessel was sealed and the powders were mixed on a pot-mill apparatus. “mechanical milling” indicates that 7 gram of the raw material powders are put into a zirconia vessel having a volume capacity of 80 ml together with 30 zirconia balls having a diameter of 10 mm, the zirconia vessel is sealed and the powders are mixed with a planetary ball mill apparatus at a rotation speed 400 rpm for 6 hours.
(22) The mixture was filled into a steel tube having an inner diameter of 13.5 mm and an outer diameter of 18.0 mm and the steel tube was elongated. The elongation process included either only a drawing process or both a drawing process and a cassette rolling process, depending on the sample. When both the drawing process and the cassette rolling process were carried out, the steel tube was drawn up to the diameter of 0.8 mm and then further cassette-rolled. As shown in
(23) Wire rods having a diameter of 0.5 mm were heat-treated in an argon atmosphere. The heat treatment conditions indicated in Table. 1 are optimized conditions so as to maximize the critical current density.
(24) TABLE-US-00001 TABLE 1 Addition Amount Elongation Sample Additive (at %) Mixing Method Heat-Treatment IN Nothing 0 Ordinary Drawing 600° C. 3 h INCO C.sub.24H.sub.12 2 Ordinary Drawing 600° C. 6 h MM Nothing 0 Mechanical Milling Drawing 600° C. 3 h MM-CR Nothing 0 Mechanical Milling Drawing .fwdarw. 600° C. 3 h Cassette Rolling MMCO-CR C.sub.24H.sub.12 2 Mechanical Milling Drawing .fwdarw. 600° C. 3 h [Example] Cassette Rolling MMST-CR C.sub.18H.sub.36O.sub.2 2 Mechanical Milling Drawing .fwdarw. 600° C. 3 h [Example] Cassette Rolling
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(26) Each sample was embedded in resin and a longitudinal direction cross section of the sample was made through dry polishing and a cross section polisher process and with a scanning electron microscope (SEM).
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(29) There are many pores perpendicular to the longitudinal direction of the wire rod in these samples. Looking at backscattered electron images of the samples before heat-treatment, each particle is recognized, since the boundaries of the powder particles are emphasized. Looking at the grain structure after heat-treated, it is noted that pores formed before heat-treated remain as they were. It is noted that the sample MM-CR has fewer pores than the sample MM does. The grain structure of the sample MM-CR before heat-treated suggests that powder particles were crushed to have gaps filled, which results in reduction of the pores. Accordingly it is noted that the cassette rolling process crushes the powder particles through the mechanical milling and has an effect of reducing the number of pores. However not all pores are completely gone from the sample MM-CR and there still remain relatively large pores, which could prevent the superconductive current from flowing freely.
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(31) Then it is discussed how the grain structure of the wire rod with addition of a solid organic compound and through the mechanical milling becomes dense. View (a) in
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(33) On the other hand, particles in the filling powder that are produced through the mechanical milling and have magnesium matrix in which boron is dispersed are more difficult to be deformed than pure magnesium. Therefore, there remains a gap between adjacent particles, as is seen in the sample MM. When the cassette rolling process is carried out in addition to the drawing process, it is possible to fill this gap to a certain extent by performing the cassette rolling process in addition to the drawing process and these processes are not necessarily enough. Then, if a solid organic compound is added to the filling powders, which are inherently hardly deformed, they can be elongated in the longitudinal direction of the wire rod, which results in the grain structure becoming denser. Therefore, adding the solid organic compound in the mechanical milling method has not only an effect of the replacement with carbon atoms, but also an effect of making the grain structure dense. Thus J.sub.C, which is higher than what can be obtained through the in situ method, can be achieved.
Example 2
(34) Although the cassette rolling process is used in Example 1, other processes may be used in order to enhance deformation of the filling powders prepared through the mechanical milling process. The way force is applied from working jigs to a sample in the cassette rolling process is more similar to that in the rolling process. For example, a similar effect is expected of a working method where a metal tube filled with a mixed powder is drawn through between plural working jigs that are rotating such as grooved rolls to reduce the diameter of the metal tube, the working jigs having a surface that is not fixed and to get in contact with the metal tube. On the other hand, a warm working process can be applied. Since magnesium that constitutes a matrix of the filling powder has a hexagonal close-packed crystal structure which in principle has a bottom plane functioning as only a slip plane that contributes to plastic deformation, it is considered difficult to work magnesium. However when magnesium is heated to a temperature equal to or higher than 150° C., other slip planes contribute to plastic deformation and magnesium can be worked more easily. It should be noted that the heating temperature ought to be lower than a temperature at which MgB.sub.2 is synthesized, for example, not higher than 500° C.
Example 3
(35) It is not clear which kind of solid organic compounds is most effective. However it has been confirmed that a hydrocarbon such as coronene, an organic acid such as stearic acid and a metal salt of organic acid have an effect of close-packing the grain structure.
(36) According to evaluation of the work rods that were produced on the critical current density, the organic acid and the metal salt of organic acid turn out better than the hydrocarbon.
Example 4
(37) The dependence of the critical current density on the temperature and the magnetic field changes with an amount of the solid organic compound added varying. Thus it is necessary to determine the appropriate amount of the added solid organic compound according to the temperature and the magnetic field in the environment used. This is due to the variation in the replacement rate of the boron sites with carbon atoms. On the other hand, it is not preferable to add a large amount of the solid organic compound in order to close-pack the grain structure. Having examined how the addition amount of coronene and stearic acid influences the grain structure, it was found that the ratio of an amount of carbon to be added to an amount of boron is preferably equal to or higher than 0.1 at % and lower than 7.5 at % and more preferably equal to or higher than 1.0 at % and equal to or lower than 3.0 at % and that if the amount of carbon corresponding to the ratio equal to or higher than 7.5 at % of the amount of boron is added, the grain structure in which boron particles are dispersed inside magnesium particles cannot be formed. The process in which boron is introduced in magnesium particles occurs when magnesium particles are crushed and bound together repeatedly while mixing with the planetary ball milling is under way. If too large an amount of the solid organic compound is added, the surfaces of the magnesium particles are covered with the solid organic compound, which prevents the magnesium particles from binding together, boron cannot be introduced into the magnesium particles. Similarly if a liquid organic compound is added, the magnesium particles is prevented from binding together, the grain structure in which boron is dispersed inside the magnesium particles cannot be formed. Therefore the addition amount of the solid organic compound is preferably not higher than 7.5 at % of the amount of boron. If more carbon atoms for the replacement are added, other type of additives such as metal carbon compounds should be used in addition to the solid organic compound.
Example 5
(38) MgB.sub.2 filaments of the MgB.sub.2 superconducting wire rods of the present invention have a distinctive grain structure. First of all, there exist no large pores. An area percentage of pores having lengths larger 10 μm in an MgB.sub.2 filament is equal to or less than 5%. The length of a pore is defined as a maximum length among the lengths of line segments each of which connects between arbitrarily selected two points on the peripheral line of the pore. It is not possible to produce so close-packed grain structure as this through the ordinary in situ method.
(39) Although wire rods produced through the ex situ method has a feature that there are less large pores (See Non-Patent document 2), there is a difference in the high magnification grain structure between MMCO-CR and the ex situ method. In
(40) Plural core wire rods of various materials have been produced. A metal tube having an inner diameter of 13 mm and an outer diameter of 18 mm was provided and filled with the powder prepared the same way as for the sample MMCO-CR. The filled metal tube was elongated through the drawing process to the outer diameter of 12 mm and drawn through a hexagonal die to a wire rod having a hexagonal cross section having opposite sides with a length of 10.2 mm. A metal tube is inserted outside the hexagonal wire rods and a metal bar was inserted in the metal tube and disposed at the center of the metal tube. This combined wire rod was elongated through the cassette-rolling process after the drawing process to the outer diameter of 1.5 mm.
(41) Table. 2 indicates combinations of materials of the powder filled tube, the outer cover tube and the center bar. If all processes proceed ideally, the cross section configurations as shown in
(42) TABLE-US-00002 TABLE 2 Sample Powder Filled Tube Outer Cover Tube Center Bar Wire 1 Cu/Fe Cu Cu Wire 2 Cu/Fe Monel Metal Cu Wire 3 Fe Monel Metal/Fe Fe
(43) There is a case in which the filling powder that is milled through the mechanical milling method is so hard that it breaks the iron layer during the elongation process. However, when the cross section with all filaments joined through iron like Wire 3 is made, a risk of the iron layer being broken is significantly reduced. Whatever material that substantially does not react with Mg may be used for a material to be in contact with MgB.sub.2 and such a metal as niobium, tantalum or titanium as well as iron will do.
(44) As for the outer cover layer, if such a relatively soft material as copper is used, the filament is likely to have an irregular shape after the elongation process. Thus it is effective to use such a high strength metal as Monel® metal (a group of nickel alloys, primarily composed of nickel (from 52 to 67%) and copper, with small amounts of iron, manganese, carbon, and silicon). Other than Monel® metal, niobium, cupronickel and iron may be used.
(45) The examples that are shown are prepared with six filaments. However if there are at least a couple of filaments included in the wire rod, it may be called a plural core wire and include more than six filaments. Plural filaments may be arranged on plural concentric circles.
(46) In order to keep the superconducting wire thermally stable, it often has a cross section configuration inclusive of pure copper. Pure copper may be disposed inside and on the outer cover layer as shown in
Example 7
(47) This example explains a couple of methods with which a superconducting coil is produced of a superconducting wire rod of the present invention.
(48) The first method is Wind & React method and a superconducting wire rod is wound about a bobbin and then heat-treated, if need be. Since a magnetization speed by the coil cannot be increased if the wound superconducting wire rod is short-circuited in-between, the superconducting wire rod should be preferably covered with an insulation material. Such a heat-withstanding material as glass fiber may be used for the insulation material because of the subsequent heat treatment in Wind & React method. After heat-treated, the superconducting wire rod that is heat-treated is impregnated with resin to be fixed, if need be.
(49) The second method is React & Wind method and a superconducting wire rod is wound about a bobbin after it is heat-treated. In this method, the superconducting wire rod is covered with the insulation material after it is heat-treated. Accordingly a material such as enamel that is not capable of withstanding high temperatures may be used for the insulation material. The superconducting wire rod is impregnated with resin to be fixed after it is wound about the bobbin.
Example 8
(50) This example explains a configuration of MRI making use of the superconducting wire rod of the present invention.
(51) The superconducting wire rod of the present invention has a cross section in such a shape as a circle or a square, which does not restrict the design of the superconducting apparatus and is easily used, and has a higher current density. The superconducting apparatus of the present invention can operate at higher cooling temperatures because of the higher critical current density of its superconducting wire rod. Accordingly the amount of helium and the electricity cost for operating the refrigerator for cooling is reduced.
DESCRIPTION OF SIGNS
(52) 1: Die, 2: Hole, 3: Roll, 4: Roll fixing jig, 5: Groove, 6: Filament, 7: Barrier material, 8: Copper, 9: Outer cover material, 101: Superconducting coil, 102: Cryostat, 103: Permanent current switch, 110: Object of measurement, 111: Inclined magnetic field coil, 112: Amplifier for inclined magnetic field, 113: RF antenna, 114: RF transceiver