MODULAR MULTILEVEL POWER CONVERTER
20200067421 ยท 2020-02-27
Inventors
- Thomas Mangold (Erlangen, DE)
- MARTIN PIESCHEL (NUERNBERG, DE)
- Uwe Stuermer (Baiersdorf, DE)
- TOBIAS TEPE (NUERNBERG, DE)
Cpc classification
H02M7/4835
ELECTRICITY
International classification
Abstract
A modular multilevel power converter includes first electric components on a first vehicle and second electric components on a second vehicle. The first vehicle and the second vehicle are placed at a spacing distance from each other. The first electric components and the second electric components are electrically interconnected by a plurality of first connecting conductors.
Claims
1-16. (canceled)
17. A modular multilevel power converter, comprising: first electrical components disposed on a first vehicle; second electrical components disposed on a second vehicle; said first vehicle and said second vehicle being disposed at a spacing distance from one another; and a plurality of first connecting conductors electrically connecting said first electrical components and said second electrical components to one another.
18. The modular multilevel power converter according to claim 17, wherein said first vehicle is a first truck trailer and said second vehicle is a second truck trailer.
19. The modular multilevel power converter according to claim 17, wherein: said first electrical components comprise a series connection of modules, each of said modules having at least two electronic switching elements and an electrical energy-storage device; and said second electrical components comprise at least one electrical coil.
20. The modular multilevel power converter according to claim 17, wherein: said first electrical components are arranged in a first container which is fastened to said first vehicle; and/or said second electrical components are arranged in a second container which is fastened to said second vehicle.
21. The modular multilevel power converter according to claim 17, further comprising: a first electrical interface for connecting up said first connecting conductors, said first electrical interface being arranged at a first end of said first vehicle; and/or a second electrical interface for connecting up said first connecting conductors, said second electrical interface being arranged at a first end of said second vehicle.
22. The modular multilevel power converter according to claim 21, wherein: said first electrical interface comprises a plurality of detachable electrical contact pairs each having a first electrical contact electrically connected to a respective one of said first electrical components and a second electrical contact electrically connected to a respective one of said first connecting conductors; and/or said second electrical interface comprises a plurality of detachable electrical contact pairs each having a first electrical contact electrically connected to a respective one of said second electrical components and a second electrical contact electrically connected to a respective one of said first connecting conductors.
23. The modular multilevel power converter according to claim 22, wherein each of said electrical contact pairs is a plug connector.
24. The modular multilevel power converter according to claim 22, wherein: said first contacts of said first electrical interface are electrically connected to said first electrical components by way of first electrical cables which extend, at least in some sections thereof, on an underside of said first vehicle and are guided into an interior space of said first container through recesses formed in an underside of said first container; and/or said first contacts of said second electrical interface are electrically connected to said second electrical components by way of second electrical cables which extend, at least in some sections thereof, on an underside of said second vehicle and are guided into an interior space of said second container through recesses formed in an underside of said second container.
25. The modular multilevel power converter according to claim 22, further comprising: a transformer disposed on a third vehicle; said third vehicle and said second vehicle being disposed at a spacing distance from one another; and said transformer and said second electrical components being electrically connected to one another by way of a plurality of second connecting conductors.
26. The modular multilevel power converter according to claim 25, further comprising a third electrical interface for connecting up said second connecting conductors, said third electrical interface being arranged at a second end of said second vehicle and said second connecting conductors being connected to said third electrical interface.
27. The modular multilevel power converter according to claim 26, wherein said first electrical interface, said second electrical interface, and said third electrical interface are constructed identically.
28. The modular multilevel power converter according to claim 25, further comprising: a cooling device disposed on a fourth vehicle; said fourth vehicle and said first vehicle being disposed at a spacing distance from one another; and at least one coolant line connecting said cooling device and said first vehicle to one another.
29. The modular multilevel power converter according to claim 28, wherein said third vehicle is a third truck trailer and said fourth vehicle is a fourth truck trailer.
30. The modular multilevel power converter according to claim 19, wherein: said at least two electronic switching elements of said modules are connected in a half-bridge circuit; or each of said modules has said at least two electronic switching elements and two further electronic switching elements, said at least two electronic switching elements and said two further electronic switching elements being connected in a full-bridge circuit.
31. The modular multilevel power converter according to claim 17, wherein said first vehicle is one of two first vehicles each carrying said first electrical components, and wherein said two first vehicles are respectively assigned to a different phase of the multilevel power converter.
32. A reactive-power compensation system, comprising a modular multilevel power converter according to claim 17.
33. A method for influencing electric current by way of a modular multilevel power converter, the method comprising: transmitting the electric current from a power-transmission network to first electrical components disposed on a first vehicle and to second electrical components disposed on a second vehicle, wherein the first electrical components and the second electrical components are constituent parts of the modular multilevel power converter; and influencing the electric current by the modular multilevel power converter with the participation of the first electrical components and of the second electrical components.
34. The method according to claim 33, wherein the first electrical components are arranged on a first vehicle and the second electrical components are arranged on a second vehicle.
35. The method according to claim 33, which comprises influencing the electric current to carry out a reactive-power compensation of the electrical current.
Description
[0057] In the following, the invention will be elucidated in more detail on the basis of exemplary embodiments. Identical reference symbols refer to identical or identically-acting elements. Represented are:
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068] In
[0069] The second AC-voltage connecting lead 7 is electrically connected to one end of a third phase-module branch 18 and to one end of a fourth phase-module branch 21. The third phase-module branch 18 and the fourth phase-module branch 21 constitute a second phase module 24. The third AC-voltage connecting lead 9 is electrically connected to one end of a fifth phase-module branch 27 and to one end of a sixth phase-module branch 29. The fifth phase-module branch 27 and the sixth phase-module branch 29 constitute a third phase module 31.
[0070] The end of the third phase-module branch 18 facing away from the second AC-voltage connecting lead 7 and the end of the fifth phase-module branch 27 facing sway from the third AC-voltage connecting lead 9 are electrically connected to the first DC-voltage connecting lead 16. The end of the fourth phase-module branch 21 facing away from the second AC-voltage connecting lead 7 and the end of the sixth phase-module branch 29 facing away from the third AC-voltage connecting lead 9 are electrically connected to the second DC-voltage connecting lead 17. The first phase-module branch 11, the third phase-module branch 18 and the fifth phase-module branch 27 constitute a positive-side converter element 32; the second phase-module branch 13, the fourth phase-module branch 21 and the sixth phase-module branch 29 constitute a negative-side converter element 33.
[0071] The first AC-voltage connecting lead 5, the second AC-voltage connecting lead 7 and the third AC-voltage connecting lead 9 are electrically connected to a power-transmission network 37 via a transformer 35 and a switchgear 36.
[0072] Each phase-module branch exhibits a plurality of modules (1_1, 1_2, 1_3, 1_4 . . . 1_n; 2_1 . . . 2_n; etc.) which are electrically connected in series (by means of their galvanic current connections). Such modules are also designated as submodules. In the exemplary embodiment shown in
[0073] From a control device of the power converter 1, optical messages or optical signals are transmitted to the individual modules 1_1 to 6_n via an optical communications link (for instance, via an optical waveguide). For instance, the control device sends to the individual modules in each instance a desired value relating to the level of the output voltage that the respective module is to make available.
[0074] The described modular multilevel power converter accordingly exhibits a large number of the stated identical modules which are electrically connected in series. By virtue of the electrical series connection of the modules, high output voltages can be obtained. The power converter can be easily adapted (scaled) to different voltages, and a desired output voltage can be generated relatively precisely. Modular multilevel power converters are often employed within the high-voltage range, for instance as power converters of a high-voltage DC transmission system or as a reactive-power compensation system (reactive-power compensator).
[0075] The power converter 1 exhibits a cooling device 50. The cooling device 50 exhibits a coolant reservoir 52, a pump 54 (coolant pump 54) and a heat-transfer medium 56 (heat-exchanger 56).
[0076] The coolant reservoir 52, the pump 54 and the heat-transfer medium 56 are connected by coolant lines 60 to the individual modules 1_1 . . . 1_n, 3_1 . . . 3n, etc. of the power converter 1.
[0077] A supply of coolant 70 is located in the coolant reservoir 52. By means of the pump 54, the coolant 70 can be pumped out of the coolant reservoir 52 through the heat-transfer medium 56, through the modules 1_1 . . . 1_n of the first phase-module branch 11, and then back again to the coolant reservoir 52. The cooling device 50 consequently exhibits a coolant circuit 72. By means of the coolant circuit 72, power-semiconductor devices arranged in the modules can accordingly be cooled simultaneously.
[0078] For the purpose of cooling the power-semiconductor components of the modules of the second phase-module branch 13, of the fourth phase-module branch 21 and of the sixth phase-module branch 29, there is a further cooling device 80. This further cooling device 80 is constructed so as to be identical to the cooling device 50 of the first, third and fifth phase-module branches 11, 18 and 27. Of course, all the modules of the converter 1 may also be cooled by means of a single cooling device (that is to say, by means of a single coolant reservoir 52, a single pump 54 and a single heat-transfer medium 56). Alternatively, it is also possible to employ more than two cooling devices for the purpose of cooling the modules of the power converter 1.
[0079] In
[0080] The energy-storage device 210 is accordingly electrically connected in parallel to the series circuit consisting of the first switching element 202 and the second switching element 206. By appropriate drive of the first switching element 202 and of the second switching element 206, it can be ensured that either the voltage of the energy-storage device 210 is output or no voltage is output (that is to say, a zero voltage is output) between the first module-connecting lead 212 and the second module-connecting lead 215. By interaction of the modules of the individual phase-module branches, in this way the respectively desired output voltage of the power converter can be generated. In the exemplary embodiment, the drive of the first switching element 202 and of the second switching element 206 is effected by means of the (aforementioned) message or signal transmitted to the module from the control device 48 of the power converter.
[0081] In
[0082] Module 301 shown in
[0083] In
[0084] The three phase modules 11, 18 and 27 are connected to one another in the form of a trianglethat is to say, the three phase modules 11, 18 and 27 have been connected in a delta circuit. Each vertex of the delta circuit is electrically connected respectively to a phase line 415, 417 or 419 of the three-phase AC-voltage network 37. (In another exemplary embodiment, the three phase modules may also have been connected in a star circuit instead of in a delta circuit.) The power converter 401 can supply the power-transmission network 37 with reactive power or can withdraw reactive power from the power-transmission network 37.
[0085] In
[0086] First electrical components 508 are arranged on the first vehicle 501. In the case of these electrical components 508 in the exemplary embodiment it is a question of the series connections of modules 1_1 to 1_n, 3_1 to 3_n and 5_1 to 5_n, cf.
[0087] The first vehicle 501 and the second vehicle 502 have been set up parallel to one another. The first electrical conductors 518, which connect the first electrical interface 512 of the first vehicle 501 and the second electrical interface 514 of the second vehicle 502, extend perpendicular to the first vehicle 501 and to the second vehicle 502. In this way, short conductor lengths of the first electrical conductors 518 can be realized. In another exemplary embodiment, the second vehicle 502 may also have been arranged on the other side of the first vehicle 501 (where the fourth vehicle 504 in
[0088] In the first vehicle 501 the first electrical components 508 are electrically connected to the first electrical interface 512 by means of first cables 522. In the second vehicle 502 the second electrical components 509 are electrically connected to the second electrical interface 514 by means of second electrical cables 524. Accordingly, the first electrical components 508 arranged on the first vehicle 501 are electrically connected to the second electrical components 509 via the first cables 522, the first interface 512, the first connecting conductors 518, the second electrical interface 514 and the second cables 524, the second electrical components 509 being arranged on the second vehicle 502.
[0089] The second vehicle 502 exhibits a third electrical interface 528 at its second end. The third electrical interface 528 is electrically connected via second connecting conductors 530 to a transformer 532 (more precisely, to a secondary winding of the transformer 532) which is arranged on the third vehicle 503. A primary winding of the transformer 532 is electrically connected via third connecting conductors 534 to a switchgear 536 which is arranged on the sixth vehicle 506. The switchgear 536 is electrically connected to a power-transmission network 540 (power-supply network 540) via high-voltage conductors 538. In this case, it is a question, in particular, of a high-voltage AC-voltage power-transmission network 540. It is accordingly a question of a modular multilevel power converter 500 for connecting up to a high-voltage power-transmission network 540. (Transformer 532 may be, in particular, transformer 35; switchgear 536 may be, in particular, switchgear 36; and power-transmission network 540 may be power-transmission network 37, cf.
[0090] Furthermore, the first electrical interface 512 of the first vehicle 501 is connected via fourth connecting conductors 544 to the fifth vehicle 505, more precisely to electrical components 556 which are arranged on the fifth vehicle 505. In the exemplary embodiment, these electrical components 556 of the fifth vehicle are, for instance, components of protection technology, of an uninterruptible power supply, and/or of a battery. On the fifth vehicle 505 the control device 48 of the modular multilevel power converter may optionally also have been arranged in a container installed there. But this control device 48 may also have been arranged on a different vehicle, for instance in the first container 602 of the first vehicle 501. Furthermore, the second electrical interface 514 of the second vehicle 502 is likewise electrically connected to the electrical components of the fifth vehicle 505 via fifth connecting conductors 550.
[0091] The electrical connecting conductors (that is to say, the first connecting conductors 518, the second connecting conductors 530, the third connecting conductors 534 and the fourth connecting conductors 544 and/or the fifth connecting conductors 550 may each have been realized as insulated cables or as uninsulated stranded conductors.
[0092] The first vehicle 501 is connected by means of two coolant lines 558 to a cooling device 560 which is arranged on the fourth vehicle 504. This cooling device 560 enables the cooling of the first electrical components 508 (in particular, of the modules) of the first vehicle 501. In the exemplary embodiment, the cooling device 560 exhibits heat-exchangers which have been configured to be similar to the heat-exchangers 56 shown in
[0093] In the exemplary embodiment, the vehicles 501 to 506 are truck trailers in each instance. These truck trailers exhibit wheels 564 at one end; at their other end, the truck trailers are coupled onto a tractor when they are in motion. The end of the vehicles on which the wheels 564 are arranged (that is to say, the first end of the first vehicle and the first end of the second vehicle, respectively) is in each instance the rear end of the vehicle in the direction of travel; the wheel-less end of the vehicles is in each instance the front end of the vehicles in the direction of travel.
[0094] As represented in
[0095] From the power-transmission network 540, electric current flows via the high-voltage conductors 538, via the switchgear 536 of the sixth vehicle, via the third connecting conductors 534, via the transformer 532 of the third vehicle 503, via the second connecting conductors 530 and the third electrical interface 528 to the second electrical components 509 (here: to the coils 509) of the second vehicle 502. From there, the electrical current continues to flow via the second cables 524, the second electrical interface 514, the first connecting conductors 518, the first electrical interface 512 and the first cables 522 to the first electrical components 508 of the first vehicle 501. By means of the first electrical components 508 and the second electrical components 509, the electric current is influenced by the modular multilevel power converter 500 (in the exemplary embodiment, a reactive-power compensation of the electric current is carried out), and in this way an influence is exerted on the electrical energy transmitted in the power-transmission network 540. In other exemplary embodiments, by means of the modular multilevel power converter a different influencing of the electric current can also take place: for instance, direct current can be transformed into alternating current, or alternating current can be transformed into direct current.
[0096] The high-voltage power-transmission network has, for instance, voltages between 52 kV and 500 kV. Via the first electrical connecting conductors 518, the second electrical connecting conductors 530 and/or the third electrical connecting conductors 534, currents are preferentially transmitted at voltages within the medium-voltage rangethat is to say, for instance, at voltages between 5 kV and 33 kV. Via the fourth electrical connecting conductors 544 and the fifth electrical connecting conductors 550, currents are preferentially transmitted at voltages within the low-voltage rangethat is to say, for instance, at voltages between 120 V and 480 V. In addition, signals can be transmitted between all the vehicles via signal cables laid in addition to the connecting conductors.
[0097]
[0098] At the second end of the second vehicle 502 a part of the third electrical interface 528 can be discerned. The three interfaces 512, 514 and 528 are constructed identically.
[0099] In
[0100] In
[0101] The (second) section of the first cables 522 extending on the underside of the first vehicle 501 is protected by protective plates 804 which are arranged parallel to the bottom of the container 602 and to the bottom of the vehicle 501. The (second) section of the first cables 522 which extends on the underside of the first vehicle is located alongside or between longitudinal struts 808 pertaining to the underside of the vehicle 501 (here: longitudinal struts pertaining to the first vehicle 501 which are configured as metal profile 808, for instance in double-T shape), so that this second section of the first cables 522 is also largely protected from damage, for instance in the case where the first vehicle is placed onto an uneven road.
[0102] In
[0103] Furthermore, it can be clearly discerned that the second sections of the first cables 522 extending below the first container 602 are protected downwardly by the protective plates 804, and to the side by the longitudinal struts 808.
[0104] In
[0105] Optionally, further vehicles may have been equipped with further containers, in each of which capacitors, for building up an additional reactive-power compensation by means of TSC (thyristor-switched capacitor), or coils, for building up an additional reactive-power compensation by means of TSR (thyristor-switched reactance), are arranged.
[0106] A relocatable (mobile) modular multilevel power converter has been described, especially a relocatable (mobile) reactive-power compensation system. With this, a relocatable frequency-converter system or power-converter system for reactive-power support in the electrical power-transmission network 37 can be realized, for example. Reactive-power compensation systems are particularly useful, because with them the extension of electrical power-transmission networks (new construction of additional power-transmission lines) can be put off, inasmuch as greater active powers are transmitted via the already existing power-transmission lines. However, the construction of fixed reactive-power compensation systems takes a very long time and requires lengthy advance planning, so considerable investments are necessary. In certain constellations, these investments are too high, so reactive-power compensation systems are dispensed with. As a result, the existing power-transmission networks may be overloaded, which may lead to power outages. Therefore a relocatable reactive-power compensator (reactive-power regulator) for electrical power-transmission networks is disclosed, in which the essential elements or all the elements required for reactive-power compensation are relocatable. The essential electrical components or all the electrical components (also those which are only optionally necessary for the reactive-power compensation system)such as, for instance, power-converter valves, power circuit-breakers, power transformer, surge diverters, surge capacitor (overvoltage-protection capacitors), grounding switches, auxiliary power supply, chokes, ancillary facilities and/or heat-exchangersare fastened to vehicles, in particular to truck trailers. In the exemplary embodiment described, the electrical components are arranged on the vehicles as follows: [0107] first vehicle: three coil-less power-converter phase modules (that is to say, without coils: the latter are arranged in the second vehicle). Alternatively, there is the possibility of arranging each power-converter phase module in its own container on a separate vehicle. Additionally, a control-and-protection system and/or an air-conditioning system for air-conditioning of the container may optionally have been arranged in the first container 602. The modules of the electrical series circuit (in particular, the electronic switching elements of the modules) may be liquid-cooled. [0108] second vehicle: coils (choke coils). The coils of all three phases are arranged in the second container 604 on the second vehicle 502. The second vehicle with the coils/chokes requires no external electromagnetic shielding; similarly, no safety clearance has to be complied with, because the second container substantially performs an adequate shielding. Transducers for current and voltage, a ventilation system, a control system, isolating switches, cabling and/or additional elements shielding against electromagnetic waves may optionally have been arranged additionally in the second container 604. In addition, the second vehicle may have space for expansions. [0109] third vehicle: power transformer. A three-phase power transformer, in particular a high-voltage power transformer 532, is permanently arranged on the third vehicle. [0110] fourth vehicle: cooling device 560. Recoolers are arranged on the fourth vehicle and flexibly connected to the first electrical components 508 of the first vehicle 501 via coolant lines 558. Space-saving V-shaped recoolers have preferentially been installed. [0111] fifth vehicle: power circuit-breakers and other units. The power circuit-breakers and other units for all three phases are permanently arranged on the fifth vehicle. The other units may be, for instance, an uninterruptible power supply, a battery, protection technology, redundant units and/or an additional transformer. In addition, the fifth vehicle may have space for expansions, [0112] sixth vehicle: switchgear, in particular high-voltage switchgear 536.
[0113] Each vehicle is provided with a (manual or automatic) device for orienting the vehicle and for regulating the level of the vehicle with the respective container.
[0114] Further advantageous options consist in that: [0115] all the electrical connections between the individual vehicles (in particular, the first connecting conductors 518, the second connecting conductors 530, the third connecting conductors 534, the fourth connecting conductors 544 and/or the fifth connecting conductors 550) and the associated electrical interfaces have been realized and labeled so as to be mechanically and/or visually secure against mix-up; [0116] the high-voltage connection (in particular, the connection between the high-voltage power-transmission network 540 and the sixth vehicle 506, and also between the sixth vehicle and the third vehicle 503) can be made by means of an overhead conductor, by means of a plug/socket/cable connection or by means of a rail system; [0117] the medium-voltage connection (in particular, the connection between the third vehicle 503, the second vehicle 502 and the first vehicle 501) can be made by means of a plug/socket/cable connection or by means of a rail system; [0118] the low-voltage connection (in particular, the connection between the first vehicle 501 and the fifth vehicle 505 and/or the connection between the second vehicle 502 and the fifth vehicle 505) can be made by means of a plug/socket/cable connection; [0119] signal connections (signal transmission) can be effected by means of a plug/socket/cable connection, by means of a terminal box or by means of direct wiring, depending on the local (safety) requirements.
[0120] The described modular multilevel power converter, the described reactive-power compensation system and the described method have a number of advantages or advantageous properties: [0121] modular design (in particular, the system components have been realized as (mobile) logical units); [0122] building approvals can be dispensed with (or have been at least greatly simplified), since all the components have been mounted in mobile transport units (containers mounted on vehicles) and can be transported and set up without great preparation; [0123] no major infrastructure measuressuch as, for example, road construction, fence construction, foundation construction, building construction, construction of rainwater-collecting systems or lightning protectionare necessary. Consequently a fast set-up is quickly possible, even on unprepared footprints in various arrangements of the vehicles; [0124] short delivery-times: the delivery-time for an overall project is greatly shortened, since the time-intervals for installation and putting into service at the site of deployment have been greatly shortened. Moreover, by virtue of the prefabricated mobile units and the preplanned set-up arrangement of the individual vehicles, some of the engineering outlays that would be necessary in stationary projects (in the case of fixed structures) are dispensed with; [0125] a prefabrication of the vehicles is possible in accordance with the stipulated environmental conditions (noise, electromagnetic compatibility, radio interference, etc.); [0126] the vehicles can be quickly and easily connected to one another by means of the connecting conductors (plug-and-play design of the connection technology); this enhances the security against mix-up and the flexibility at the time of the setting-up of the vehicles in different directions or arrangements; [0127] all the system components, inclusive of the stowage of the ancillary equipment in the course of transportation, have been installed on vehicles. As a result, a fast and cost-effective transportation, set-up, start-up, dismantling and/or storage of the facility is made possible, and only a few approvals (if at all) are necessary. Furthermore, no special personnel with technological or control-engineering know-how are necessary at the site of deployment, since at the site of deployment the vehicles merely have to be connected by means of the connecting conductors; [0128] a minimizing of environmental impairment (for example, noise, electromagnetic compatibility, RI) is possible by virtue of a suitable setting-up and arrangement of the vehicles, depending on the local circumstances; [0129] there are only minor structural requirements as regards the site of deployment. As a result, a cost-saving and/or time-saving arise(s) in the course of approval procedures and/or environmental regulations (particularly since it is only a question of a temporary set-up of the facility which can later be dismantled almost without residue); [0130] by deployment of a relatively large number of vehicles and by an appropriate distribution of the electrical components to these vehicles, relatively low and relatively high electrical power outputs can be obtained variably. For instance, reactive-power compensation systems with 25 MVAr, with 100 MVAr, with 400 MVAr and even beyond are conceivable; [0131] the modular design enables the expansion of the modular multilevel power converter by further system components such as, for instance, TSC or TSR for a hybrid configuration; [0132] the modular design also enables a partly mobile and partly stationary structure of the facility (for example, in the course of modernizations, expansions of the facility, or in the event of damage caused by environmental influences, individual parts of the facility can be realized so as to be mobile (that is to say, on vehicles), with other stationary parts of the facility continuing to be utilized.
[0133] A modular multilevel power converter has been described that can be easily be brought to the desired site of deployment by means of several vehicles and is operational at this site of deployment in an extremely short time. During operation, the electrical components of the multilevel power converter remain on the respective vehicles and are electrically connected to one another by electrical connecting conductors.