BIOMOLECULE-FUNCTIONALISED PVC AND PRODUCTION METHOD THEREOF
20200062872 · 2020-02-27
Assignee
Inventors
- Marcela Urzúa Acevedo (Santiago, CL)
- Carolina Sandoval Rocuant (Santiago, CL)
- Mehrdad YAZDANI-PEDRAM ZOBEIRI (Santiago, CL)
- Rafael Martines Figueroa (Santiago, CL)
Cpc classification
A61L29/041
HUMAN NECESSITIES
A61L33/0082
HUMAN NECESSITIES
A61L29/041
HUMAN NECESSITIES
C08G81/00
CHEMISTRY; METALLURGY
C08L27/06
CHEMISTRY; METALLURGY
C07K17/02
CHEMISTRY; METALLURGY
A61L33/064
HUMAN NECESSITIES
A61L33/064
HUMAN NECESSITIES
C08L27/06
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to the medical industry. In particular, it is related to a polyvinyl chloride polymer (PVC) functionalized for medical use, which is flexible and compatible with blood. Specifically, this invention is related to a biomolecule-functionalized PVC and its production method, in order to produce a flexible and blood-compatible polymer for medical use.
Claims
1. A method for producing a functionalized polyvinyl chloride (PVC), CHARACTERIZED in that it comprises the following steps: i. mixing a PVC of molecular weight of less than 200,000 g/mol with one or more amino acids (Aa) selected from the group of amino acids having hydropathic index between 3.5 and 1.8 and a catalyst selected from the group of alkaline carbonates having a molar ratio selected from 1:1:1 to 2:2:1, in a dissolution solvent and under inert atmosphere; ii. stirring the mixture at 1,000 rpm, keeping under a constant temperature between 50 C. and 120 C. for between 20 and 120 minutes; iii. precipitating the polymer in a precipitation solvent. iv. centrifuging between 5,000 and 12,000 rpm for 10 to 60 minutes at 25 C. temperature; v. purifying the functionalized polymer by dissolving in a dissolution solvent and precipitating in a precipitation solvent.
2. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that the catalyst used in step (i) is selected from the group of alkaline carbonates such as lithium carbonate (Li.sub.2CO.sub.3), sodium carbonate (Na.sub.2CO.sub.3) and potassium carbonate (K.sub.2CO.sub.3).
3. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that the group of amino acids (Aa) with hydropathic index between 3.5 and 1.8 used in step i) are selected from amino acids Gly or -Ala.
4. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that the dissolution solvent used in steps i) and v) is selected from dimethyl sulfoxide (DMSO) anhydrous, cyclohexanone, dichlorobenzene, dimethylformamide.
5. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that the precipitation solvent used in steps iii) and v) comprises Methanol/Water (MeOH/H.sub.2O) or ethanol/Water (EtOH/H.sub.2O) at a 2:1 v/v ratio.
6. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that the inert atmosphere uses a gas selected from nitrogen or argon.
7. The method for producing a functionalized PVC according to claim 1, CHARACTERIZED in that to the mixture of step i) is further added a plasticizer, such as di-(2-ethylhexyl)phthalate (DEHP) in an amount of less than 20% w/w, specifically 10% w/w.
8. A functionalized vinyl polyvinyl chloride (PVC) polymer CHARACTERIZED in that it comprises molecular weights of less than 200,000 g/mol; wherein FT-IR spectrum of each functionalized PVC shows the absorption band corresponding to the CC stretch at 1,630 cm.sup.1, the absorption band corresponding to the CO stretch at 1,734 cm.sup.1 and a wide absorption band at 3,340 cm.sup.1 corresponding to the OH stretch vibration; wherein the absorption band corresponding to the NH stretch is coupled with the band associated with the OH group and wherein the absorption band corresponding to the CCl stretch is observed at 685; wherein its .sup.1H NMR spectrum shows an intense signal at 5 ppm, which corresponds to olefin protons (CHCH) present in a large part of the polymer chain, a signal at 2.5 ppm corresponding to the proton of the amino group (NH), a signal at 3.3 ppm that corresponds to a coupling of the signals associated with the methine proton linked to the amino acid residue (CHN) and the methine proton linked to the chlorine atom (CHCl), a signal at 4, 2 ppm associated with the methylen proton of the amino acid residue; wherein its .sup.13C NMR spectrum shows two signals at 40 and 70 ppm corresponding to the presence of methine and methylene carbons, and a signal at 135 ppm corresponding to the olefin carbons (CHCH) present in the polymer chain.
Description
DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF THE INVENTION
[0036] The present invention discloses polymer films for medical use, which are composed of PVC functionalized with an amino acid (Aa) for producing blood-compatible, higher flexibility polymer films.
[0037] The method for producing this functionalized PVC comprises the following steps: [0038] i. mixing a PVC having molecular weight less than 200,000 g/mol with an amino acid selected from the group of amino acids having hydropathic index between 3.5 and 1.8 and with a catalyst selected from the group of carbonates of alkali salts at 1:1:1 to 2:2:1, preferably 3:3:2 molar ratio, in a dissolution solvent and under an inert atmosphere; [0039] ii. stirring the mixture at 1,000 rpm under a constant temperature between 50 C. and 120 C. for a time between 20 and 120 minutes; [0040] iii. adding a polymer in a precipitation solvent. [0041] iv. centrifuging between 5,000 and 12,000 rpm for 10 to 60 minutes at 25 C. temperature; [0042] v. purifying functionalized polymer by dissolving in a dissolution solvent and precipitation in a precipitation solvent and drying to constant mass.
[0043] The molecular weight of the PVC used in step i) is selected from 43,000, 80,000 and 161,000 g/mol.
[0044] From the group of amino acids having hydropathic index between 3.5 and 1.8, the amino acids used in step i) are selected from Gly or -Ala.
[0045] Lithium carbonate (Li.sub.2CO.sub.3), sodium carbonate (Na.sub.2CO.sub.3), potassium carbonate (K.sub.2CO.sub.3) are within the group of alkaline carbonates.
[0046] The dissolution solvent used in steps i) and v) is selected from dimethyl sulfoxide (DMSO) anhydrous, cyclohexanone, dichlorobenzene, dimethylformamide.
[0047] The precipitation solvent used in steps iii) and v) comprises Methanol/Water (MeOH/H.sub.2O) or Ethanol/Water (EtOH/H.sub.2O) at 2:1 v/v ratio.
[0048] A gas selected from nitrogen, argon, etc. is used to achieve an inert atmosphere in step (i).
[0049] In addition, optionally adding a plasticizer to the mixture of step i), such as di-(2-ethylhexyl)phthalate (DEHP) in an amount of less than 10% w/v, specifically 10% w/w.
[0050] Molecular identification of the PVC functionalized with an amino acid selected from the group of amino acids having hydropathic index between 3.5 and 1.8, was made by Fourier Transform Infrared Spectroscopy (FT-IR), proton nuclear magnetic resonance (.sup.1HNMR) and solid state carbon-13 (.sup.13C NMR), elemental analysis, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC).
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[0051] FT-IR spectra of
[0052]
[0053]
[0054] Elemental Analysis
[0055] An elemental analysis was carried out to assess the functionalization degree (FD) of some functionalized polymers
TABLE-US-00001 TABLE 1 Percentages of nitrogen, carbon and hydrogen obtained by elemental analysis of PVC43, PVC80 and PVC161 functionalized with Gly and -Ala. N C H Polymer (%) (%) (%) PVC43-Gly1 1.08 35.94 4.33 PVC43-Gly2 1.46 34.02 4.70 PVC43-Ala1 0.26 36.73 4.56 PVC43-Ala2 3.93 39.27 5.66 PVC80-Gly1 1.32 36.03 4.53 PVC80-Gly2 2.57 35.09 4.66 PVC80-Ala1 0.57 40.82 5.22 PVC80-Ala2 1.18 34.22 4.35 PVC161-Gly1 0.42 37.01 4.76 PVC161-Gly2 0.54 37.17 4.81 PVC161-Ala1 0.55 39.83 5.14 PVC161-Ala2 0.75 37.50 4.98
[0056] Functionalization degrees listed on Table 2 are obtained through the following mathematical calculations.
[0057] Calculation of Functionalization Degree (FD)
[0058] To calculate FD, we must consider the hypothetical case in which PVC is 100% functionalized with the used amino acid.
[0059] For example, when using -Ala, the 100% functionalized polymer would be the following:
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[0060] First, molecular weight of the PVC monomer unit (Ur.sub.0=62.5 g/mol) and the functionalized polymer (Ur.sub.100=115 g/mol) should be considered.
[0061] Then, mass percentage of nitrogen present in each monomeric unit should be calculated. For PVC, % N=0 and for the functionalized polymer, % N=12.2.
[0062] Subsequently, we use the straight line equation % N=m.Math.Ur+b, where m is the slope and b the intercept (both constants) and Ur is the molecular weight of the monomeric unit of the polymer of unknown FD, for constructing an equation system, as follows:
[0063] 0=m.Math.62.5+b applies when there is no functionalization
[0064] 12.2=m.Math.115+b applies when there is 100% functionalization
[0065] m and b values are then obtained as m=0.232, b=14.5
[0066] Then, for the -Ala-functionalized PVC, we have the following relationship:
% N=0.232.Math.Ur14.5(A1)
[0067] Wherein Ur is the molecular weight of the monomeric unit of the polymer having unknown functionalization degree and % N is the polymer nitrogen mass percentage, this values is obtained by elemental analysis.
[0068] For PVC80-Ala1, elemental analysis shows that % N=0.592. This value is replaced in the equation A1 to obtain Ur=65.0 g/mol.
[0069] Subsequently, we use the relationship Ur=Ur.sub.0.Math.x+Ur.sub.100.Math.y, wherein x is the non-functionalized polymer fraction and y is the functionalized polymer fraction.
[0070] From the above, a second equation system is constructed as follows:
65.0=62.5.Math.x+115.Math.y
x+y=1
[0071] x and y values are then obtained as x=0.951, y=0.0486
[0072] Finally, when expressing the y value in percentage, we have FD=4.9%.
TABLE-US-00002 TABLE 2 Functionalization degrees of PVC functionalized with Gly and -Ala. FD FD FD Polymer (%) Polymer (%) Polymer (%) PVC43-Gly1 7.8 PVC80-Gly1 9.5 PVC161-Gly1 3.0 PVC43-Gly2 10.5 PVC80-Gly2 18.5 PVC161-Gly2 3.9 PVC43-Ala1 2.3 PVC80-Ala1 4.9 PVC161-Ala1 4.7 PVC43-Ala2 32.5 PVC80-Ala2 9.9 PVC161-Ala2 6.3
[0073] Table 2 shows PVC amino acid functionalization degrees obtained. Low FD is attributed to low nucleophilicity of the amino group in each amino acid.
[0074] Furthermore, from Table 2 can be seen that when functionalizing PVC43, PVC80 and PVC161 with amino acids Gly, -Ala there is a relationship between FD and reaction time. In general, FD is higher the longer the time of reaction. That is to say, when the reaction time is longer there is a greater incorporation of amino acid molecules in the PVC chain and, therefore, FD is higher.
[0075] A relationship between functionalization degree and PVC molecular weight is also seen. Generally, higher FDs are obtained when using PVC80, and lower FDs are obtained when using PVC161. This is due to the curled shape adopted by polymers in solution. Higher molecular weight curled PVC will have less available active sites where the substitution reaction could occur, therefore, will result in less functionalized polymers.
[0076] Thermogravimetric Analysis
[0077] Thermogravimetric analyzes were carried out to study the effect of PVC functionalization on polymer thermal stability and to corroborate the presence of amino acid residues in the backbone.
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[0079] Table 3 shows the thermal decomposition temperature of polymer systems.
TABLE-US-00003 TABLE 3 Thermal decomposition temperatures (TDT.sub.1 and TDT.sub.2) for PVC43, PVC80 and PVC161 non-functionalized and functionalized with amino acids Gly and -Ala. TDT.sub.1 TDT.sub.2 Polymer ( C.) ( C.) PVC43 297 467 PVC43-Gly1 264 476 PVC43-Gly2 248 470 PVC43-Ala1 261 477 PVC43-Ala2 244 474 PVC80 306 467 PVC80-Gly1 258 480 PVC80-Gly2 245 472 PVC80-Ala1 253 478 PVC80-Ala2 241 478 PVC161 308 475 PVC161-Gly1 268 472 PVC161-Gly2 258 474 PVC161-Ala1 261 474 PVC161-Ala2 259 475
[0080] Table 3 shows that TDT.sub.1 of functionalized PVC is lower than TDT.sub.1 of the corresponding PVC. This confirms that there is an alteration in polymer stability due to incorporation of amino acids into the PVC backbone. This effect is due to the fact that the CCl bond energy (339 kJ/mol) in PVC is higher than CN bond energy (305 kJ/mol) of the functionalized PVC.
[0081] In addition, it can be seen, in general, that there is no significant variation in the TDT.sub.2 of functionalized polymers, compared with that of non-functionalized PVC. This could be indicative that there are no significant structural changes in the polymer backbone.
[0082] Table 3 further shows that there is a relationship between TDT.sub.1 of functionalized polymers and reaction time. In all cases, TDT.sub.1 is lower when the reaction time is longer. This behavior indicates that when the reaction time increases, there is a greater incorporation of amino acids in the PVC backbone and, as a consequence, a slight decrease in thermal stability. These results agree with the functionalization degree obtained by elemental analysis.
[0083] Furthermore, it can be seen, in general, that TDT.sub.2 of functionalized PVC43 and PVC80 polymers is slightly higher compared to PVC43 and PVC80. This result again evidences the presence of double bonds in the backbone of the functionalized polymers. This effect is due to the fact that CC bond energy (614 kJ/mol) is higher than the CC bond energy (347 kJ/mol). TDT.sub.2 of functionalized PVC161 polymers does not have a significant difference relative to PVC161. This indicates that functionalized PVC161 polymers have a lower number of double bonds in their backbone, compared to functionalized PVC43 and PVC80.
[0084] Differential Scanning Calorimetry
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[0086] Table 4 shows Tg values for each polymer. A relationship between molecular weight and Tg is seen for non-functionalized polymers. Lower molecular weight polymers have lower Tg values. This is because a lower molecular weight polymer has a greater number of chain ends, which have greater mobility than intermediate segments. This results in shorter polymer chains needing less energy to move over each other, reflected in lower values of Tg.
TABLE-US-00004 TABLE 4 Glass transition temperatures (Tg) for PVC43, PVC80 and PVC161 non-functionalized and functionalized with amino acids Gly and -Ala at reaction times 1 and 2. Each functionalization was carried out at two reaction times, i.e., reaction times were 60 and 120 min (time 1 and 2, respectively) when using Gly and reaction times were 20 and 40 min (time 1 and 2, respectively) when using -Ala. Tg Tg Tg Polymer ( C.) Polymer ( C.) Polymer ( C.) PVC43 83 PVC80 87 PVC161 92 PVC43-Gly1 76 PVC80-Gly1 69 PVC161-Gly1 101 PVC43-Gly2 84 PVC80-Gly2 68 PVC161-Gly2 104 PVC43-Ala1 75 PVC80-Ala1 61 PVC161-Ala1 103 PVC43-Ala2 116 PVC80-Ala2 75 PVC161-Ala2 96
[0087] Table 4 shows that functionalized PVC43 and PVC80 have lower Tg values relative to the corresponding non-functionalized PVCs. This is due to the insertion of molecules of greater volume than the Cl atom in the PVC backbone, which generate an increase in polymer free volume, produce less packing and lower Tg.
[0088] Tg may indicate relative flexibility of polymers. Thus, a polymer with a lower Tg, having polymer chains with a higher freedom degree, will have greater flexibility.
[0089] To reduce or avoid use of plasticizers in medical devices such as PVC blood storage bags, it is vital to maintain or increase PVC flexibility.
[0090] Flexibility
[0091] Stress-strain tests were carried out for studying polymer flexibility. For this it was necessary to use films obtained from a solution containing 1 g of PVC or functionalized PVC in 25 mL of THF. This solution was placed in a petri dish (=10 cm) and the solvent was allowed to evaporate at room temperature.
[0092] Test specimen dimensions: 10700.2 mm are obtained from these films.
[0093] To perform the Stress-strain test, the test specimen is placed on a dynamometer with a 30 mm gap between jaws, applying a maximum stretching force of 10 kg and a speed of 5 mm/min.
[0094] Polymers that showed better surface wettability, lower platelet adhesion on their surface and a molecular weight comparable to the PVC used in the manufacture of commercial blood storage bags were selected to carry out tensile tests. Likewise, tensile tests were carried out on a commercial blood bag (Bag 1: made of PVC having 40% plasticizer DEHP) to compare its properties with some of the studied polymers.
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[0098] This figure also shows that PVC80-Ala2 does not have a yield point. This indicates that compared to the applied stress, PVC80-Ala2 chains have no major impediment to move one over the other, making deformation close to an elastomeric deformation. This behavior is similar to what occurs with plasticized PVC in the blood bag.
[0099] These results indicate that by functionalizing PVC with an amino acid selected from the group of amino acids having hydropathic index between 3.5 and 1.8, such as Gly or -Ala, PVC80 flexibility is increased and approaches to the flexibility of the commercial blood storage bag.
[0100] Blood Compatibility
[0101] Blood compatibility of PVC films and PVC functionalized with Gly and -Ala was studied carrying out platelet adhesion tests on polymer films.
[0102] PVC43 was used to perform the tests. However, it is important to note that the platelet adhesion in PVC80 is similar to PVC43, because they have the same hydrophobicity degree. Commercial blood bag, Bag 1, was similarly tested to compare its compatibility with the polymeric films under study.
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[0107] These results confirm that when functionalizing PVC43 or PVC80 with amino acids Gly or -Ala the obtained polymer minimizes thrombogenic behavior of blood and turns out to be more hemocompatible.
APPLICABILITY EXAMPLES
Example 1
[0108] Functionalization of PVC having molecular weight 43,000 g/mol with amino acid Gly was carried out by constant magnetic stirring at 80 C. and under nitrogen atmosphere, using anhydrous DMSO as reaction medium and potassium carbonate as a catalyst. Molar ratio of Gly/K.sub.2CO.sub.3/PVC reagents was 1:1:1. Reaction time was 60 min (time 1).
[0109] Polymer precipitation was carried out in a MeOH/H.sub.2O mixture at 2:1 (v/v) ratio. Subsequently, the product was obtained by centrifugation at 9,000 rpm for 30 min at 25 C. Finally, the polymer is purified by dissolving in DMSO and precipitation in MeOH/H.sub.2O mixture, and drying to a constant mass in a vacuum oven.
Example 2
[0110] Functionalization of PVC of molecular weight 80,000 g/mol with amino acid Gly was carried out by constant magnetic stirring at 80 C. and under a nitrogen atmosphere, using anhydrous DMSO as reaction medium and potassium carbonate as a catalyst. Molar ratio of Gly/K.sub.2CO.sub.3/PVC reagents was 2:2:1. Reaction time was 120 min (time 2).
[0111] Polymer precipitation was carried out in a MeOH/H.sub.2O mixture at 2:1 (v/v) ratio. Subsequently, the product was obtained by centrifugation at 7,000 rpm for 20 min at 25 C. Finally, the polymer is purified by dissolving in DMSO and precipitation in a MeOH/H.sub.2O mixture, and drying to a constant mass in a vacuum oven.
Example 3
[0112] Functionalization of PVC having molecular weight 80,000 g/mol with amino acid -Ala was carried out by constant magnetic stirring at 80 C. and under nitrogen atmosphere, using anhydrous DMSO as reaction medium and potassium carbonate as a catalyst. Molar ratio of -Ala/K.sub.2CO.sub.3/PVC reagents was 1:1:1. Reaction time was 20 min (time 1).
[0113] Polymer precipitation was carried out in an EtOH/H.sub.2O mixture at 2:1 (v/v) ratio. Subsequently, the product was obtained by centrifugation at 10,000 rpm for 25 min at 25 C. Finally, the polymer is purified by dissolving in DMSO and precipitation in a MeOH/H.sub.2O mixture, and drying to a constant mass.
Example 4
[0114] Functionalization of PVC having molecular weight 161,000 g/mol with amino acid -Ala was carried out by constant magnetic stirring at 80 C. and under nitrogen atmosphere, using anhydrous DMSO as reaction medium and potassium carbonate as a catalyst. Molar ratio of -Ala/K.sub.2CO.sub.3/PVC reagents was 3:3:2. In addition, an amount of 12% w/w of DEHP was added. Reaction time was 40 min (time 2).
[0115] Polymer precipitation was carried out in a MeOH/H.sub.2O mixture at 2:1 (v/v) ratio. Subsequently, the product was obtained by centrifugation at 8,000 rpm for 20 min at 25 C. Finally, the polymer is purified by dissolving in DMSO and precipitation in MeOH/H.sub.2O mixture, and drying to a constant mass.
Example 5
[0116] Functionalized PVCs obtained in the above examples 1 to 4 were used to make blood storage bags, hoses, tubes and intravenous catheters. These medical devices showed an amount of 2 platelets adhered per m.sup.2 of surface.